CN104399643A - LED (Light Emitting Diode) fully-automatic glue-dispensing device - Google Patents
LED (Light Emitting Diode) fully-automatic glue-dispensing device Download PDFInfo
- Publication number
- CN104399643A CN104399643A CN201410735760.7A CN201410735760A CN104399643A CN 104399643 A CN104399643 A CN 104399643A CN 201410735760 A CN201410735760 A CN 201410735760A CN 104399643 A CN104399643 A CN 104399643A
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- CN
- China
- Prior art keywords
- glue
- tube
- sebific duct
- glue solution
- pushing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0208—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1002—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1002—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
- B05C11/1007—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves responsive to condition of liquid or other fluent material
- B05C11/101—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves responsive to condition of liquid or other fluent material responsive to weight of a container for liquid or other fluent material; responsive to level of liquid or other fluent material in a container
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- Coating Apparatus (AREA)
Abstract
The invention is suitable for the technical field of processing devices of LED (Light Emitting Diode) lamps and discloses an LED fully-automatic glue-dispensing device. The glue-dispensing device comprises a machine frame, a glue solution box for accommodating a glue solution, a glue solution tube, a glue solution valve arranged on the glue solution tube, an actuating mechanism, a glue solution pushing and pressing mechanism, a glue solution absorbing mechanism, a reversing valve and a needle nozzle, wherein the machine frame comprises a moving part and a fixing part; the actuating mechanism is used for controlling the movement of the moving part; the glue solution pushing and pressing mechanism comprises a pneumatic pump and a glue pushing tube; the glue solution absorbing mechanism comprises a vacuum pump and a vacuum tube. The fully-automatic glue-dispensing device provided by the invention has the benefits that the structure is reasonable; on one hand, pneumatic adsorption is adopted, and the glue solution is pushed and pressed to move, so that the glue dispensing process is more uniform, and the accuracy of the glue dispensing process is improved, and therefore the waste of the glue solution is reduced; on the other hand, the actuating mechanism is adopted for directly controlling the whole glue solution pushing and pressing mechanism, so that the needle nozzle is driven to move, and therefore the movement of the needle nozzle is more stable, and the direction is more accurate, the accuracy of the glue dispensing device is further improved, and the glue dispensing efficiency is improved.
Description
[technical field]
The present invention relates to a kind of processing unit (plant) of LED, particularly a kind of LED full automatic point adhesive dispenser.
[background technology]
LED industry is one of industry attracted most attention in recent years, is developed so far, and LED product has had energy-conservation, power saving, high efficiency, the reaction time is fast, the life cycle time is long and not mercurous, have the advantages such as environmental benefit.LED is generally divided into two types, and one is the LEDbulb lamp for replacing conventional incandescent, has lamp body and the lamp holder being placed in lamp body lower end; Two is the LED lamp tube for replacing the fluorescent lamp that can produce stroboscopic, has fluorescent tube and the lamp holder being placed in lamp tube ends.Wherein, the former LED lamp source is located on lamp holder, and latter is located at fluorescent tube inside by fixed head.Although the assembly technology of two kinds of LED is slightly different, its concrete processing mode is then substantially identical, and all need LED lamp source to fix, therefore, the processing of two kinds of LED all needs LED operation.
In prior art, packaging process generally completes the encapsulation of LED by the mode covering packaging plastic in LED lamp source periphery, namely adopt point glue equipment.In order to improve the working (machining) efficiency of LED.Occurred automatic dispensing device on the market, but it still has deficiency.One is, in order to reach the object of processing automatically, the pin mouth that point glue equipment often adopts complicated mechanical mechanism to control to penetrate glue moves, and the production cost of point glue equipment is improved greatly; Two are, point glue equipment can only control the movement of pin mouth, glue is discharged and but there is no corresponding autocontrol method, still need manually to adjust packaging plastic when producing, both the automaticity of Influential cases adhesive dispenser, also make the running that whole packaging process cannot be smooth, the production efficiency of impact batch encapsulation greatly.
[summary of the invention]
The object of the invention is to overcome above-mentioned the deficiencies in the prior art, provide a kind of LED full automatic point adhesive dispenser, it is intended to solve the movement technical problem not stably that point glue equipment of the prior art cannot control glue solution flow, pin mouth automatically.
For achieving the above object, the present invention proposes a kind of LED full automatic point adhesive dispenser, comprise glue applying mechanism and the automechanism for driving glue applying mechanism automatically to move, described glue applying mechanism is fixedly connected with automechanism, described automechanism comprises X-axis module and Y-axis module, described X-axis module is arranged with Y-axis module is mutually vertical, described glue applying mechanism comprises frame, fill the glue box of glue, the glue tube be connected with glue box, be located at the glue valve on glue tube, actuating mechanism, glue dipper crowding gear, glue draw frame machine, reversal valve and pin mouth, described frame comprises movable part and fixed part, described glue dipper crowding gear is fixedly connected with movable part, described actuating mechanism is fixedly connected with fixed part with glue draw frame machine, it is movable that described actuating mechanism controls movable part, described glue dipper crowding gear comprises pulsometer and pushes away sebific duct, the described top pushing away sebific duct is connected with pulsometer, end is connected with pin mouth, described glue draw frame machine comprises vavuum pump and vacuum tube, the top of described vacuum tube is connected with vavuum pump, end by reversal valve with push away sebific duct and be connected, the end of described glue tube with push away sebific duct and be connected.
As preferably, the end of described glue tube than the end of vacuum tube closer to pin mouth.
As preferably, described glue dipper crowding gear also comprises pushing magnetic valve, described pushing magnetic valve and pulsometer are electrically connected, described glue draw frame machine also comprises absorption magnetic valve, described absorption magnetic valve and vavuum pump are electrically connected, and described actuating mechanism is provided with the master controller for controlling to push magnetic valve, drawing magnetic valve and reversal valve.
As preferably, be provided with glue inductor in described pushing away on sebific duct, described glue inductor is located at and is pushed away on sebific duct between the end of vacuum tube and the end of glue tube, and described glue inductor and master controller communicate to connect.
As preferably, described glue tube and vacuum tube are all L-type pipe, the axis at the top of described glue tube and the top of vacuum tube all with the axis being parallel pushing away sebific duct.
Beneficial effect of the present invention: compared with prior art, a kind of full automatic point adhesive dispenser provided by the invention, rational in infrastructure, adopt air pressure to draw and push glue on the one hand to move, make invocation point glue process more even, improve the accuracy of some glue process, thus reduce the waste of glue, on the other hand, adopt actuating mechanism directly to control whole glue dipper crowding gear, thus drive pin mouth to move, make pin mouth move more steady, direction is also more accurate, the degree of accuracy of further raising point glue equipment, improves the production efficiency of some glue process.
Feature of the present invention and advantage will be described in detail by reference to the accompanying drawings by embodiment.
[accompanying drawing explanation]
Fig. 1 is the structural representation of the embodiment of the present invention;
Fig. 2 is the connection diagram of the master controller of the embodiment of the present invention.
[detailed description of the invention]
For making the object, technical solutions and advantages of the present invention clearly understand, below by accompanying drawing and embodiment, the present invention is further elaborated.But should be appreciated that, specific embodiment described herein, only in order to explain the present invention, is not limited to scope of the present invention.In addition, in the following description, the description to known features and technology is eliminated, to avoid unnecessarily obscuring concept of the present invention.
Consult Fig. 1 and Fig. 2, the embodiment of the present invention provides a kind of LED full automatic point adhesive dispenser, comprise glue applying mechanism and the automechanism for driving glue applying mechanism automatically to move, glue applying mechanism is fixedly connected with automechanism, automechanism comprises X-axis module and Y-axis module, X-axis module is arranged with Y-axis module is mutually vertical, glue applying mechanism comprises frame 1, fill the glue box 2 of glue, the glue tube 3 be connected with glue box 2, be located at the glue valve 4 on glue tube 3, actuating mechanism 5, glue dipper crowding gear, glue draw frame machine, reversal valve 8 and pin mouth 9, frame 1 comprises movable part 11 and fixed part 12, glue dipper crowding gear is fixedly connected with movable part 11, actuating mechanism 5 is fixedly connected with fixed part 12 with glue draw frame machine, it is movable that actuating mechanism 5 controls movable part 11, glue dipper crowding gear comprises pulsometer 61 and pushes away sebific duct 62, the top pushing away sebific duct 62 is connected with pulsometer 61, end is connected with pin mouth 9, glue draw frame machine comprises vavuum pump 71 and vacuum tube 72, the top of vacuum tube 72 is connected with vavuum pump 71, end by reversal valve 8 with push away sebific duct 62 and be connected, the end of glue tube 3 with push away sebific duct 62 and be connected.
The embodiment of the present invention adopts air pressure to control glue discharge rate and the velocity of discharge, make glue can cover precalculated position equably, reduce the waste of unnecessary glue, simultaneously, pulsometer 61 and vavuum pump 71 can replace complicated mechanical part, not only reduce Material Cost, but also decrease the overall volume of point glue equipment, make point glue equipment be more suitable for combinationally using with other LED process equipments.
In order to improve the technique effect of the embodiment of the present invention, the embodiment of the present invention also comprises the actuating mechanism 5 of movable part 11 movement controlling frame 1, to play the object controlling the movement of pin mouth 9, make glue dipper crowding gear point glue more accurate, especially the situation of mobile longer distance is needed at pin mouth 9, the actuating mechanism 5 be connected with whole glue dipper crowding gear even can control the moving direction pushing away sebific duct 62, pin mouth 9 is moved more stable.Certainly, the producer also can set up the actuating mechanism 5 that another controls the movement of pin mouth 9, namely makes pin mouth 9 to move in the two directions simultaneously.
Wherein, the end of glue tube 3 closer to pin mouth 9 than the end of vacuum tube 72, makes vavuum pump 71 operationally, can not only extract the air in vacuum tube 72 out, can also extract the air pushing away a larger part in sebific duct 62 out.
Further, glue dipper crowding gear also comprises pushing magnetic valve 63, pushing magnetic valve 63 is electrically connected with pulsometer 61, glue draw frame machine also comprises draws magnetic valve 73, draw magnetic valve 73 to be electrically connected with vavuum pump 71, actuating mechanism 5 is provided with the master controller 51 for controlling to push magnetic valve 63, drawing magnetic valve 73 and reversal valve 8.
Particularly, be provided with glue inductor 64 pushing away on sebific duct 62, glue inductor 64 is located at and is pushed away on sebific duct 62 between the end of vacuum tube 72 and the end of glue tube 3, and glue inductor 64 and master controller 51 communicate to connect.In the course of the work, master controller 51 not only can adjust the power of pulsometer 61 and vavuum pump 71 according to predefined parameter, to control the flowing velocity of glue, but also the induced signal of glue inductor 64 can be accepted, automatically open or close vavuum pump 71, that is, when glue inductor 64 senses that glue has arrived highest order, master controller 51 directly controls to draw magnetic valve 73 and cuts out vavuum pump 71, avoids glue to enter in vacuum tube 72, affects the running of vavuum pump 71; And when glue inductor 64 senses that glue has arrived lowest order, master controller 51 also directly can control to draw magnetic valve 73 and open vavuum pump 71, glue is refilled and pushes away sebific duct 62.This kind of structure substantially increases the automaticity of point glue equipment, improves the operating efficiency of point glue equipment.
Particularly, glue tube 3 and vacuum tube 72 are all L-type pipe, the axis at the top of glue tube 3 and the top of vacuum tube 72 all with the axis being parallel pushing away sebific duct 62, make point glue equipment structure more compact.
The specific works process of the embodiment of the present invention is as follows: first open reversal valve 8, by vacuum tube 72 with push away sebific duct 62 and be communicated with, and block pulsometer 61 and the path pushing away sebific duct 62; Then vavuum pump 71 is opened, by vacuum tube 72 with push away sebific duct 62 inside and be pumped into negative pressure state; Then open glue valve 4, the glue in glue box 2 is flowed into and pushes away in sebific duct 62, and wholely push away sebific duct 62 along with the running of vavuum pump 71 is full of; When glue inductor 64 sense glue be filled with push away sebific duct 62 time, close glue valve 4, master controller 51 controls vavuum pump 71 and cuts out, and opens reversal valve 8, and vacuum tube 72 is blocked with the path pushing away sebific duct 62, pulsometer 61 with push away sebific duct 62 and be connected; Immediately, open pulsometer 61, the glue pushed away in sebific duct 62 is pushed into pin mouth 9, glue is discharged, starting point glue process from pin mouth 9, now because pin mouth 9 and the end of glue tube 3 leave an intersegmental gap, therefore, pin mouth 9 only can discharge the air extruded by glue at the beginning; Finally, after completing once some glue, actuating mechanism 5 drives glue dipper crowding gear to move, pulsometer 61 cuts out simultaneously, waits for and puts glue, so repeatedly until complete whole some glue process next time, wherein, sense that glue falls to minimum once glue inductor 64, master controller 51 reopens vavuum pump 71, glue slowly can be filled while being pushed and push away sebific duct 62.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, all any amendments done within the spirit and principles in the present invention, equivalent replacement or improvement etc., all should be included within protection scope of the present invention.
Claims (5)
1. a LED full automatic point adhesive dispenser, it is characterized in that: comprise glue applying mechanism and the automechanism for driving glue applying mechanism automatically to move, described glue applying mechanism is fixedly connected with automechanism, described automechanism comprises X-axis module and Y-axis module, described X-axis module is arranged with Y-axis module is mutually vertical, described glue applying mechanism comprises frame (1), fill the glue box (2) of glue, the glue tube (3) be connected with glue box (2), be located at the glue valve (4) on glue tube (3), actuating mechanism (5), glue dipper crowding gear, glue draw frame machine, reversal valve (8) and pin mouth (9), described frame (1) comprises movable part (11) and fixed part (12), described glue dipper crowding gear is fixedly connected with movable part (11), described actuating mechanism (5) is fixedly connected with fixed part (12) with glue draw frame machine, it is movable that described actuating mechanism (5) controls movable part (11), described glue dipper crowding gear comprises pulsometer (61) and pushes away sebific duct (62), the described top pushing away sebific duct (62) is connected with pulsometer (61), end is connected with pin mouth (9), described glue draw frame machine comprises vavuum pump (71) and vacuum tube (72), the top of described vacuum tube (72) is connected with vavuum pump (71), end by reversal valve (8) with push away sebific duct (62) and be connected, the end of described glue tube (3) with push away sebific duct (62) and be connected.
2. a kind of LED full automatic point adhesive dispenser as claimed in claim 1, is characterized in that: the end of described glue tube (3) than the end of vacuum tube (72) closer to pin mouth (9).
3. a kind of LED full automatic point adhesive dispenser as claimed in claim 1, it is characterized in that: described glue dipper crowding gear also comprises pushing magnetic valve (63), described pushing magnetic valve (63) and pulsometer (61) are electrically connected, described glue draw frame machine also comprises draws magnetic valve (73), described absorption magnetic valve and vavuum pump (71) are electrically connected, and described actuating mechanism (5) is provided with the master controller (51) for controlling to push magnetic valve (63), drawing magnetic valve (73) and reversal valve (8).
4. a kind of LED full automatic point adhesive dispenser as claimed in claim 3, it is characterized in that: be provided with glue inductor (64) in described pushing away on sebific duct (62), described glue inductor (64) is located at and is pushed away on sebific duct (62) between the end of vacuum tube (72) and the end of glue tube (3), and described glue inductor (64) and master controller (51) communicate to connect.
5. a kind of LED full automatic point adhesive dispenser according to any one of Claims 1-4, it is characterized in that: described glue tube (3) and vacuum tube (72) are all L-type pipe, the axis at the top of described glue tube (3) and the top of vacuum tube (72) all with the axis being parallel pushing away sebific duct (62).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410735760.7A CN104399643B (en) | 2014-12-05 | 2014-12-05 | LED (Light Emitting Diode) fully-automatic glue-dispensing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410735760.7A CN104399643B (en) | 2014-12-05 | 2014-12-05 | LED (Light Emitting Diode) fully-automatic glue-dispensing device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104399643A true CN104399643A (en) | 2015-03-11 |
| CN104399643B CN104399643B (en) | 2017-01-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410735760.7A Active CN104399643B (en) | 2014-12-05 | 2014-12-05 | LED (Light Emitting Diode) fully-automatic glue-dispensing device |
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Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4957572A (en) * | 1988-06-17 | 1990-09-18 | Saint-Gobain Vitrage | Method and apparatus for the production of a bead of organic material intended to serve as a seal and insert in a multiple glazing |
| CN2618683Y (en) * | 2003-05-09 | 2004-06-02 | 黄清文 | Spot glue machine |
| CN101003039A (en) * | 2006-01-20 | 2007-07-25 | 达信科技股份有限公司 | Coating supply system with space-saving function |
| CN101439332A (en) * | 2007-11-20 | 2009-05-27 | 扬动股份有限公司 | Engine Gasket Gluing Device |
| CN201791638U (en) * | 2010-09-17 | 2011-04-13 | 泰金宝光电(苏州)有限公司 | Automatic adhesive dispensing device |
| CN103706516A (en) * | 2012-09-28 | 2014-04-09 | 天津凯安特机电设备有限公司 | Hand-operated vacuum pneumatic glue injection machine |
| CN104148232A (en) * | 2013-05-13 | 2014-11-19 | 株式会社埃纳科技 | Application device and application method |
| CN204429613U (en) * | 2014-12-05 | 2015-07-01 | 嘉兴市正大照明有限公司 | A kind of LED automatically dropping glue system |
-
2014
- 2014-12-05 CN CN201410735760.7A patent/CN104399643B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4957572A (en) * | 1988-06-17 | 1990-09-18 | Saint-Gobain Vitrage | Method and apparatus for the production of a bead of organic material intended to serve as a seal and insert in a multiple glazing |
| CN2618683Y (en) * | 2003-05-09 | 2004-06-02 | 黄清文 | Spot glue machine |
| CN101003039A (en) * | 2006-01-20 | 2007-07-25 | 达信科技股份有限公司 | Coating supply system with space-saving function |
| CN101439332A (en) * | 2007-11-20 | 2009-05-27 | 扬动股份有限公司 | Engine Gasket Gluing Device |
| CN201791638U (en) * | 2010-09-17 | 2011-04-13 | 泰金宝光电(苏州)有限公司 | Automatic adhesive dispensing device |
| CN103706516A (en) * | 2012-09-28 | 2014-04-09 | 天津凯安特机电设备有限公司 | Hand-operated vacuum pneumatic glue injection machine |
| CN104148232A (en) * | 2013-05-13 | 2014-11-19 | 株式会社埃纳科技 | Application device and application method |
| CN204429613U (en) * | 2014-12-05 | 2015-07-01 | 嘉兴市正大照明有限公司 | A kind of LED automatically dropping glue system |
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| Publication number | Publication date |
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| CN104399643B (en) | 2017-01-18 |
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