CN101797545B - Automatic sizing machine - Google Patents
Automatic sizing machine Download PDFInfo
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- CN101797545B CN101797545B CN 201010114482 CN201010114482A CN101797545B CN 101797545 B CN101797545 B CN 101797545B CN 201010114482 CN201010114482 CN 201010114482 CN 201010114482 A CN201010114482 A CN 201010114482A CN 101797545 B CN101797545 B CN 101797545B
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Abstract
The invention discloses an automatic glue machine, which comprises a Y-axial sliding mechanism, a cantilever mechanism, a control device, an automatic feeding system and a mixing and sizing device. The Y-axial sliding mechanism can slide along the sizing direction, the control device is used for controlling automatic feeding and the displacement of the Y-axial sliding mechanism, the cantilever mechanism is fixedly connected with the upper end face of the Y-axial sliding mechanism and can slide along with the Y-axial sliding mechanism; a chucking device is fixed on the cantilever mechanism, and the mixing and sizing device is fixed on the chucking device; the automatic feeding device is connected with the mixing and sizing device; and the control device is respectively connected with the automatic feeding system and the Y-axial sliding mechanism through signals. The automatic sizing machine can realize automatic feeding and sizing for flexible work pieces such as LED light-emitting strips, changes the industrial status quo that the current automatic sizing machine can not realize automatic sizing of flexible work pieces, greatly improves the production efficiency and has important practical significance. Moreover, the automatic sizing machine simultaneously has functions of both glue dispensing and clamp processing, and can be used for processing clamps for flexible work pieces.
Description
Technical field
The present invention relates to the automatic sizing machine technical field, relate in particular to a kind of automatic sizing machine that is applicable to flexible workpiece is carried out applying glue processing.
Background technology
Automatic sizing machine is a kind of key equipment in the industry production such as semiconductor lighting (LED), household electrical appliances, automobile, electronics.Especially semiconductor lighting (LED) is the environmental protection and energy saving product that present country widelys popularize, and market and application prospect are boundless.Because the self-characteristic of LED product, in the process of production and processing, it is to guarantee its normal necessary links that uses that the LED light-emitting section is carried out good applying glue encapsulation, and existing point gum machine can only solve the applying glue work of the workpiece in the limited range, for example can only be to the hard workpiece applying glue that pre-sets, and for the flexible workpiece of this class of LED light-emitting section, present applying glue packaging process is by manually operating substantially.Because glue has certain toxicity; not only production efficiency is low, difficult quality guarantee is (when especially soft workpiece is long by manually-operated; glue or the irregular situation of some glue usually can appear leaking; need to arrange staff to mend a little); also can cause operating personnel irritated or catch the hidden danger such as occupational disease; therefore, existing production model can not adapt to the demand of production ﹠ marketing.
Summary of the invention
The object of the present invention is to provide a kind of high, high automatic sizing machine of some glue precision of automatically dropping glue operation, production efficiency that is applicable to flexible workpiece, and the automatic mixing that can realize glue is carried, particularly convenient for the some glue operation that before a glue, must carry out plastic mixing process, can be widely used in the automatic applying glue of other two-dimentional system.
Be the technical scheme that realizes that purpose of the present invention adopts: a kind of automatic sizing machine, it is characterized in that, comprise Y-axis slide mechanism, the cantilever mechanism that can slide along the applying glue direction, be used for control and automatically send the control device of glue and Y-axis slide mechanism, automatically send colloid system and mixed glue size applicator; Described cantilever mechanism is fixedly connected with the upper surface of Y-axis slide mechanism, slides with the Y-axis slide mechanism; Be fixed with on the described cantilever mechanism and clamp device, described mixed glue size applicator is fixed on and clamps on the device; Described automatic glue feeding device is connected with mixed glue size applicator; Described control device is connected with Y-axis slide mechanism signal with automatically sending colloid system respectively.
More particularly, described cantilever mechanism comprises Z axis column support, X-axis cantilever; Described Z axis column support is fixedly connected with the upper surface of Y-axis slide mechanism, and the X-axis cantilever is fixed on the Z axis column support, and described Z axis column support and X-axis cantilever slide with the Y-axis slide mechanism; The described device that clamps is fixed on the X-axis cantilever.
Described Y-axis slide mechanism comprises the Y-axis track base that is fixed on the applying glue table top, be fixed on Y-axis guide rail on the Y-axis track base, be fastened on Y-axis sliding seat, Y-axis sliding driving device on the Y-axis guide rail; Described Y-axis sliding driving device is fixed on the Z axis column support and lays respectively at the both sides of Z axis column support with the X-axis cantilever; Described control device is connected with Y-axis sliding driving device signal.
Described X-axis cantilever is straight cantilever, and this is preferred version.Because this class flexible workpiece of LED light-emitting section is very soft, after finishing, the some glue process must not depart from original position together with the not dried glue of the mobile guarantee of anchor clamps of placing, the X-axis cantilever adopts the design of straight cantilever, can easily anchor clamps directly be shifted out from X-direction, compared with the design of other structure, required Y-axis space reduces greatly.
The described colloid system that automatically send comprises glue bucket, the glue conveying box that links to each other with the glue bucket, glue pump and the glue pump drive that is connected with the glue pump; The glue-feeder of described glue pump connects glue conveying box, and the gum outlet of glue pump connects the entrance of mixed glue size applicator; Described glue pump drive is connected with the control device signal.By the control of control device to the glue pump drive, just can realize the glue automatic transport to size applicator.
Described glue bucket and glue pump are two covers, and the glue-feeder of described each glue pump is connected with a glue bucket by glue conveying box; Two cover glue pumps are connected with the glue pump drive respectively, and two cover glue pump drives are connected with the control device signal respectively; Two glue buckets are fixed on the Y-axis slide mechanism by fixture, slide with the Y-axis slide mechanism.By control device the rotating ratios of two cover glue pump drives are controlled, so that the glue that two glue pumps pump at one time just in time satisfies the demand of proportioning, thereby realized that proportioning on demand send glue automatically from the glue bucket; And the glue bucket is fixed on the carriage, so that the distance of glue bucket and mixed glue size applicator is the shortest, thereby the glue that is implemented in the glue conveying box is minimum, has reduced to greatest extent the waste of glue.
Described control device comprises: Y-axis displacement control device and send the glue control device; Described Y-axis displacement control device is connected with Y-axis sliding driving device signal; The described glue control device that send is connected with automatically sending the colloid system signal.
Further scheme is, described automatic sizing machine also comprises the X-axis carriage that is arranged on the X-axis cantilever, and described control device also comprises the X-axis displacement control device; Described X-axis carriage is connected with X-axis displacement control device signal; The described device that clamps is fixed on the X-axis carriage.By this scheme, being fixed on the mixed glue size applicator that clamps on the device can move along X-axis, can to many LED light-emitting sections carry out a some glue operation along Y-axis in the reciprocating process at the X-axis cantilever, has greatly improved production efficiency.
Described X-axis carriage comprises the guide rail that is fixed in the inner chamber of X-axis cantilever right side, X-axis drive unit, the X-axis transmission device that is connected with the X-axis drive unit, the X-axis slide that is connected with the X-axis transmission device, described X-axis slide snaps onto on the described guide rail, and described X-axis displacement control device is connected with X-axis drive unit signal; The described device that clamps is fixed on the X-axis slide.
Described automatic sizing machine also comprises for fixing by the anchor clamps of applying glue workpiece, described anchor clamps are provided with at least one and lay by the boss of applying glue workpiece along applying glue direction being used for of stretching, and described boss refers to being fixed on the boss that the described process tool that clamps on the device processes.Owing to the precision of processing and the reasons such as characteristic of clamp material, the track of the flexible workpiece such as fixed L ED light-emitting section often has deviation with the track of a glue on the anchor clamps of this class flexible workpiece of LED light-emitting section, adopt the pattern of cantilever oneself processing, guaranteed the consistent of LED light-emitting section track in some glue track and the anchor clamps, greatly improve the degree of accuracy of some glue, avoided the generation of deviation.
Design principle of the present invention is: 1, control device comprises the Y-axis displacement control device, send glue control device and X-axis displacement control device; Wherein: the design principle of (1) Y-axis displacement control device is: design a manual input interface, with sliding speed and the displacement of software according to the length control Y-axis slide mechanism of the flexible workpiece of input; (2) send the design principle of glue control device to be: according to the proportioning of two kinds of (or two or more) glue producing actual needs, control by the rotating ratio that two (or more than two) is driven the glue pump drive (such as stepper motor) of glue pump, so that the glue that two (or more than two) glue pumps pump at one time just in time satisfies the demand of proportioning, thereby realize that proportioning on demand send glue automatically from the glue bucket; (3) design principle of X-axis displacement control device is: design a manual input interface, with software according to the distance control X-axis slide mechanism displacement each time between many flexible workpiece that are arranged in parallel along Y-axis of input; 2, owing to the precision of processing and the reasons such as characteristic of clamp material, the track of fixed L ED light-emitting section often has deviation with the track of a glue on the anchor clamps of LED light-emitting section, and the pattern that adopts cantilever oneself to process just can be avoided the generation of deviation.
The present invention with respect to advantage and the effect of prior art is:
1, automatic sizing machine disclosed by the invention can be realized automatically sending glue, automatically applying glue to flexible workpiece such as LED light-emitting sections, changed present automatic sizing machine can not effectively carry out automatic applying glue to flexible workpiece Industry, greatly improved production efficiency, had important practical significance;
2, automatic sizing machine disclosed by the invention, owing to realized automatically sending glue, in applying glue, just send glue and mixed glue, what needing, what mix, and the glue bucket is placed on the slide mechanism, make the distance of glue bucket and glue blending device the shortest, when breaks in production or termination production, can farthest avoid the waste of glue;
3, automatic sizing machine disclosed by the invention has both two kinds of functions of a glue and clamp for machining simultaneously, guaranteed the consistent of LED light-emitting section track in some glue track and the anchor clamps, greatly improved the degree of accuracy of putting glue;
4, automatic sizing machine disclosed by the invention, mixed glue size applicator can move in X-axis, can continuously to many light-emitting sections carry out a some glue operation along Y-axis in the reciprocating process at the X-axis cantilever, has greatly improved production efficiency.
Description of drawings
Fig. 1 is the structural representation of a kind of automatic sizing machine of the present invention;
Fig. 2 is the right view of a kind of automatic sizing machine of the present invention.
The specific embodiment
The present invention is described in further detail below in conjunction with embodiment and accompanying drawing, but embodiments of the present invention are not limited to this.
Embodiment
Automatic sizing machine structure of the present invention such as Fig. 1~shown in Figure 2 comprise Y-axis slide mechanism, the cantilever mechanism that can slide along the applying glue direction, are used for control and automatically send the control device 22 of glue and Y-axis slide mechanism, automatically send colloid system and mixed glue size applicator 18; Cantilever mechanism comprises Z axis column support 9, the straight cantilever 4 of X-axis; The Y-axis slide mechanism comprises the Y-axis track base 6 that is fixed on the applying glue table top 1, be fixed on Y-axis guide rail 7 on the Y-axis track base 6, be fastened on Y-axis sliding seat 2 and Y-axis sliding driving device 3 on the Y-axis guide rail 7; Y-axis sliding driving device 23 (can adopt stepper motor commonly used) is connected with gear wheel 3 on being fixed on Z axis column support 9 by Timing Belt; Tooth bar 12 on gear wheel 3 drives secondary pinion 11 and is fixed on Y-axis sliding seat 2 is meshed; Pass through fixedly Z axis column support 9 of connecting plate 8 in the upper surface of Y-axis sliding seat 2, left side at Z axis column support 9, right both sides are respectively equipped with the glue bucket 10 that is fixed on the connecting plate 8, be fixedly connected with the straight cantilever 4 of X-axis in the upper end of Z axis column support 9, the straight cantilever 4 of X-axis is provided with the X-axis carriage, the X-axis carriage comprises upper X-axis guide rail 13 and the lower X-axis guide rail 13 that is fixed in the inner chamber of X-axis cantilever right side, X-axis drive unit 5 (adopting motor 5), place being connected with by shaft coupling on the output shaft of X-axis motor 5, screw mandrel 14 between the lower X-axis guide rail 13 (as the X-axis transmission device), the two ends of screw mandrel 14 are fixed on the straight cantilever 4 of X-axis by bearing, be provided with X-axis slide 15 with its threaded engagement at screw mandrel 14, the up and down two ends of X-axis slide 15 snap onto simultaneously, on the lower X-axis guide rail 13; Be fixed with at the right flank of X-axis slide 15 and clamp device 16, and be fixed with mixed glue size applicator 18 clamping device 16; Left surface at the straight cantilever 4 of X-axis is fixed with two cover glue pumps 19, and it is connected with stepper motor 21 (as the glue pump drive) by Timing Belt 20 respectively, is provided with regulating wheel at Timing Belt 20; The glue-feeder of two cover glue pumps 19 is communicated with described glue bucket 10 respectively through glue conveying box 17, and the gum outlet of two cover glue pumps 19 is connected to the upper end entrance of mixed glue size applicator 18; Mixed glue exports automatic filling on workpiece by the lower end of mixed glue size applicator 18.Control device 22 comprises: the Y-axis displacement control device, send glue control device and X-axis displacement control device; Wherein the Y-axis displacement control device is connected with Y-axis sliding driving device 23 signals, send the glue control device to be connected with stepper motor 21 signals, and the X-axis displacement control device is connected with X-axis drive unit 5 signals.The anchor clamps (not shown) adopts the aluminium section bar of a cuboid, processes at least one boss that matches with LED light-emitting section length and width at the upper surface of aluminium section bar and just can.
The present invention is like this work:
1, the anchor clamps of LED light-emitting section are placed in processing: the material (for example aluminium section bar or other) that fixes anchor clamps at the applying glue table top, clamping fixedly process tool of device 16, by Y-axis displacement control device control Y-axis drive unit 23 (can adopt stepper motor commonly used), X-axis cantilever band cutter processes a boss of placing the LED light-emitting section at aluminium section bar; By X-axis displacement control device control X-axis motor 5, make process tool (equal two distances between the boss in the mobile a bit of distance of X-axis, can be according to the face width free setting of aluminium section bar), process the boss that second is placed the LED light-emitting section by above-mentioned steps again, the like.
2, carry out automatically dropping glue: place many LED light-emitting sections that are arranged in parallel along Y-axis in the anchor clamps on applying glue table top 1, clamping device 16 fixing mixed glue size applicators 18, start Y-axis drive unit 23 (can adopt stepper motor commonly used) by the Y-axis displacement control device, the straight cantilever of X-axis 4 drives mixed glue size applicator article one LED light-emitting section is carried out a glue, stops to the end of article one LED light-emitting section; End at article one LED light-emitting section, start X-axis motor 5 by the X-axis displacement control device, make mixed glue size applicator in the mobile a bit of distance (equaling two distances between the LED light-emitting section) of X-axis, this moment, the Y-axis displacement control device started Y-axis drive unit 23, the straight cantilever 4 of X-axis drives mixed 18 couples of second LED of glue size applicator light-emitting section and carries out a glue, the like.
Above-described embodiment is the better embodiment of the present invention; but embodiments of the present invention are not restricted to the described embodiments; anyly do not deviate from the change done under Spirit Essence of the present invention and the principle, modification, substitute, combination, simplify; for example; send colloid system to adopt a cover or more than two covers; Y-axis slide mechanism and X-axis slide mechanism adopt other modes etc., all should be the substitute mode of equivalence, are included within protection scope of the present invention.
Claims (5)
1. an automatic sizing machine is characterized in that, comprises Y-axis slide mechanism, the cantilever mechanism that can slide along the applying glue direction, is used for control and automatically send the control device of glue and Y-axis slide mechanism, automatically send colloid system and mixed glue size applicator; Described cantilever mechanism is fixedly connected with the upper surface of Y-axis slide mechanism, slides with the Y-axis slide mechanism; Be fixed with on the described cantilever mechanism and clamp device, described mixed glue size applicator is fixed on and clamps on the device; The described colloid system that automatically send is connected with mixed glue size applicator; Described control device is connected with Y-axis slide mechanism signal with automatically sending colloid system respectively;
Described cantilever mechanism comprises Z axis column support, X-axis cantilever; Described Z axis column support is fixedly connected with the upper surface of Y-axis slide mechanism, and the X-axis cantilever is fixed on the Z axis column support, and described Z axis column support and X-axis cantilever slide with the Y-axis slide mechanism; The described device that clamps is fixed on the X-axis cantilever;
Described Y-axis slide mechanism comprises the Y-axis track base that is fixed on the applying glue table top, be fixed on Y-axis guide rail on the Y-axis track base, be fastened on Y-axis sliding seat, Y-axis sliding driving device on the Y-axis guide rail; Described Y-axis sliding driving device is fixed on the Z axis column support and lays respectively at the both sides of Z axis column support with the X-axis cantilever, and described control device is connected with Y-axis sliding driving device signal;
The described colloid system that automatically send comprises glue bucket, the glue conveying box that links to each other with the glue bucket, glue pump and the glue pump drive that is connected with the glue pump; The glue-feeder of described glue pump connects glue conveying box, and the gum outlet of glue pump connects the entrance of mixed glue size applicator; Described glue pump drive is connected with the control device signal;
Described automatic sizing machine also comprises the X-axis carriage that is arranged on the X-axis cantilever, and described control device also comprises the X-axis displacement control device; Described X-axis carriage is connected with X-axis displacement control device signal; The described device that clamps is fixed on the X-axis carriage;
Described automatic sizing machine also comprises for fixing by the anchor clamps of applying glue workpiece, described anchor clamps are provided with at least one and lay by the boss of applying glue workpiece along applying glue direction being used for of stretching, and described boss refers to being fixed on the boss that the described process tool that clamps on the device processes.
2. automatic sizing machine according to claim 1 is characterized in that, described X-axis cantilever is straight cantilever.
3. automatic sizing machine according to claim 1 is characterized in that, described glue bucket and glue pump are two covers, and the glue-feeder of described each glue pump is connected with a glue bucket by glue conveying box; Two cover glue pumps are connected with the glue pump drive respectively, and two cover glue pump drives are connected with the control device signal respectively; Two glue buckets are fixed on the Y-axis slide mechanism by fixture, slide with the Y-axis slide mechanism.
4. automatic sizing machine according to claim 1 is characterized in that, described control device comprises: Y-axis displacement control device and send the glue control device; Described Y-axis displacement control device is connected with Y-axis sliding driving device signal; The described glue control device that send is connected with automatically sending the colloid system signal.
5. automatic sizing machine according to claim 1, it is characterized in that, described X-axis carriage comprises the guide rail that is fixed in the inner chamber of X-axis cantilever right side, X-axis drive unit, the X-axis transmission device that is connected with the X-axis drive unit, the X-axis slide that is connected with the X-axis transmission device, described X-axis slide snaps onto on the described guide rail, and described X-axis displacement control device is connected with X-axis drive unit signal; The described device that clamps is fixed on the X-axis slide.
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CN 201010114482 CN101797545B (en) | 2010-02-10 | 2010-02-10 | Automatic sizing machine |
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CN 201010114482 CN101797545B (en) | 2010-02-10 | 2010-02-10 | Automatic sizing machine |
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CN101797545B true CN101797545B (en) | 2013-03-13 |
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CN102407211A (en) * | 2011-09-09 | 2012-04-11 | 贵阳时代沃顿科技有限公司 | Automatic glue-coating device for preparing reverse osmosis membrane |
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CN107649337A (en) * | 2017-10-30 | 2018-02-02 | 佛山市蓝瑞欧特信息服务有限公司 | Glue blending device |
CN110180740A (en) * | 2019-05-29 | 2019-08-30 | 温州市昆仑石业有限公司 | A kind of sealant for stone material glue constructing device |
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