CN104399643B - LED (Light Emitting Diode) fully-automatic glue-dispensing device - Google Patents

LED (Light Emitting Diode) fully-automatic glue-dispensing device Download PDF

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Publication number
CN104399643B
CN104399643B CN201410735760.7A CN201410735760A CN104399643B CN 104399643 B CN104399643 B CN 104399643B CN 201410735760 A CN201410735760 A CN 201410735760A CN 104399643 B CN104399643 B CN 104399643B
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China
Prior art keywords
glue
tube
sebific duct
glue solution
pushing
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CN201410735760.7A
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Chinese (zh)
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CN104399643A (en
Inventor
王副林
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JIAXING CITY ZHENGDA LIGHTING Ltd Co
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JIAXING CITY ZHENGDA LIGHTING Ltd Co
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Priority to CN201410735760.7A priority Critical patent/CN104399643B/en
Publication of CN104399643A publication Critical patent/CN104399643A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • B05C5/0208Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/10Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
    • B05C11/1002Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/10Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
    • B05C11/1002Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
    • B05C11/1007Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves responsive to condition of liquid or other fluent material
    • B05C11/101Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves responsive to condition of liquid or other fluent material responsive to weight of a container for liquid or other fluent material; responsive to level of liquid or other fluent material in a container

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Abstract

The invention is suitable for the technical field of processing devices of LED (Light Emitting Diode) lamps and discloses an LED fully-automatic glue-dispensing device. The glue-dispensing device comprises a machine frame, a glue solution box for accommodating a glue solution, a glue solution tube, a glue solution valve arranged on the glue solution tube, an actuating mechanism, a glue solution pushing and pressing mechanism, a glue solution absorbing mechanism, a reversing valve and a needle nozzle, wherein the machine frame comprises a moving part and a fixing part; the actuating mechanism is used for controlling the movement of the moving part; the glue solution pushing and pressing mechanism comprises a pneumatic pump and a glue pushing tube; the glue solution absorbing mechanism comprises a vacuum pump and a vacuum tube. The fully-automatic glue-dispensing device provided by the invention has the benefits that the structure is reasonable; on one hand, pneumatic adsorption is adopted, and the glue solution is pushed and pressed to move, so that the glue dispensing process is more uniform, and the accuracy of the glue dispensing process is improved, and therefore the waste of the glue solution is reduced; on the other hand, the actuating mechanism is adopted for directly controlling the whole glue solution pushing and pressing mechanism, so that the needle nozzle is driven to move, and therefore the movement of the needle nozzle is more stable, and the direction is more accurate, the accuracy of the glue dispensing device is further improved, and the glue dispensing efficiency is improved.

Description

A kind of led full automatic point adhesive dispenser
[technical field]
The present invention relates to a kind of processing unit (plant) of LED lamp, particularly to a kind of led full automatic point adhesive dispenser.
[background technology]
Led industry is one of industry of attracting most attention in recent years, is developed so far, led product has had energy-conservation, power saving, height Efficiency, response time is fast, life cycle time length and not mercurous, there is environmental benefit.LED lamp is generally divided into two kinds Type, one is the led bulb lamp for replacing conventional incandescent, has lamp body and the lamp holder being placed in lamp body lower end;Two be for Replacement can produce the LED lamp pipe of the daylight lamp of stroboscopic, has fluorescent tube and the lamp holder being placed in lamp tube ends.Wherein, the former LED lamp On lamp holder, the latter then passes through fixed plate inside fluorescent tube in source.Although the assembly technology of two kinds of LED lamps is slightly different, Its concrete processing mode is then substantially the same, and is required to fix LED lamp source, and therefore, the processing of two kinds of LED lamps is required to led envelope Dress operation.
In prior art, packaging process typically to complete the envelope of led by way of covering packaging plastic in LED lamp source periphery Dress, that is, adopt point glue equipment.In order to improve the working (machining) efficiency of LED lamp.Occur in that automatic dispensing device on the market, however, It still has deficiency.One is, in order to reach the purpose of automatic processing, point glue equipment often to be controlled using complicated mechanical mechanism to be penetrated The pin mouth going out glue moves so that the production cost of point glue equipment greatly improves;Two are, point glue equipment can only control the shifting of pin mouth Dynamic, discharging for glue does not but have corresponding autocontrol method, remains a need for manually packaging plastic being adjusted when producing, both The automaticity of impact point glue equipment, also so that the running that entirely packaging process cannot be smooth, largely effects on batch encapsulation Production efficiency.
[content of the invention]
It is an object of the invention to overcoming above-mentioned the deficiencies in the prior art, provide a kind of led full automatic point adhesive dispenser, its purport The not stable technical problem of movement of glue solution flow, pin mouth cannot be automatically controlled in solution point glue equipment of the prior art.
For achieving the above object, the present invention proposes a kind of led full automatic point adhesive dispenser, including glue applying mechanism be used for carrying The automechanism of the automatic motion of dynamic point gluing mechanism, described glue applying mechanism is fixedly connected with automechanism, described automechanism Including x-axis module and y-axis module, described x-axis module and y-axis module are arranged in a mutually vertical manner, and described glue applying mechanism includes machine Frame, the glue box filling glue, the glue tube being connected with glue box, the glue valve on glue tube, actuating mechanism, glue are pushed away Press mechanism, glue draw frame machine, reversal valve and pin mouth, described frame includes movable part and fixed part, and described glue pushes Mechanism is fixedly connected with movable part, and described actuating mechanism is fixedly connected with fixed part with glue draw frame machine, described action The activity of mechanism controls movable part, described glue dipper crowding gear includes pulsometer and pushes away sebific duct, the described top pushing away sebific duct with Pulsometer is connected, end is connected with pin mouth, and described glue draw frame machine includes vacuum pump and vacuum tube, described vacuum tube Top is connected with vacuum pump, end is connected with pushing away sebific duct by reversal valve, and the end of described glue tube is connected with pushing away sebific duct Logical.
Preferably, the end of described glue tube than vacuum tube end closer to pin mouth.
Preferably, described glue dipper crowding gear also includes pushing electromagnetic valve, described pushing electromagnetic valve and pulsometer Electrical connection, described glue draw frame machine also includes drawing electromagnetic valve, and described absorption electromagnetic valve is electrically connected with vacuum pump, Described actuating mechanism is provided with for controlling the master controller pushing electromagnetic valve, drawing electromagnetic valve and reversal valve.
Preferably, being provided with glue induction apparatuss on sebific duct in described pushing away, described glue induction apparatuss are located at vacuum tube Push away on sebific duct between end and the end of glue tube, described glue induction apparatuss are communicated to connect with master controller.
Preferably, described glue tube and vacuum tube are in all l type pipe, the beginning of the described top of glue tube and vacuum tube End axis all with the diameter parallel pushing away sebific duct.
Beneficial effects of the present invention: compared with prior art, a kind of full automatic point adhesive dispenser that the present invention provides, structure is closed Reason, is on the one hand drawn using air pressure and pushes glue and move so that dispensing process is more uniformly distributed, improve the accurate of point glue process Degree, thus reducing the waste of glue, on the other hand, directly controls whole glue dipper crowding gear using actuating mechanism, thus driving Pin mouth is mobile so that the movement of pin mouth is more steady, direction is also more accurate, improves the accuracy of point glue equipment, raising further The production efficiency of point glue process.
The feature of the present invention and advantage will combine accompanying drawing by embodiment and be described in detail.
[brief description]
Fig. 1 is the structural representation of the embodiment of the present invention;
Fig. 2 is the connection diagram of the master controller of the embodiment of the present invention.
[specific embodiment]
For making the object, technical solutions and advantages of the present invention of greater clarity, below by accompanying drawing and embodiment, right The present invention is further elaborated.However, it should be understood that specific embodiment described herein is only in order to explain this Bright, it is not limited to the scope of the present invention.Additionally, in the following description, eliminate the description to known features and technology, with Avoid unnecessarily obscuring idea of the invention.
Refering to Fig. 1 and Fig. 2, the embodiment of the present invention provides a kind of led full automatic point adhesive dispenser, including glue applying mechanism be used for Drive the automechanism that glue applying mechanism is moved automatically, glue applying mechanism is fixedly connected with automechanism, and automechanism includes x-axis module With y-axis module, x-axis module and y-axis module be arranged in a mutually vertical manner, glue applying mechanism include frame 1, the glue box 2 filling glue and The connected glue tube 3 of glue box 2, the glue valve 4 on glue tube 3, actuating mechanism 5, glue dipper crowding gear, glue suction machine Structure, reversal valve 8 and pin mouth 9, frame 1 includes movable part 11 and fixed part 12, and glue dipper crowding gear is fixedly connected with movable part 11, Actuating mechanism 5 is fixedly connected with fixed part 12 with glue draw frame machine, and actuating mechanism 5 controls movable part 11 activity, and glue pushes Mechanism includes pulsometer 61 and pushes away sebific duct 62, and the top pushing away sebific duct 62 is connected with pulsometer 61, end is connected with pin mouth 9, glue Draw frame machine includes vacuum pump 71 and vacuum tube 72, the top of vacuum tube 72 is connected with vacuum pump 71, end pass through reversal valve 8 with Push away sebific duct 62 to be connected, the end of glue tube 3 is connected with pushing away sebific duct 62.
The embodiment of the present invention controls glue output and the velocity of discharge so that glue can equably cover using air pressure Precalculated position, reduces the waste of unnecessary glue, meanwhile, pulsometer 61 and vacuum pump 71 can replace complicated mechanical part, no Reduced by only Material Cost, and also reduce the overall volume of point glue equipment so that point glue equipment is more suitable for and other LED lamps Process equipment is applied in combination.
In order to improve the technique effect of the embodiment of the present invention, the embodiment of the present invention also includes controlling the movable part 11 of frame 1 The actuating mechanism 5 of movement, to play the purpose controlling pin mouth 9 movement so that glue dipper crowding gear dispensing is more accurate, especially Need the situation of mobile relatively long distance in pin mouth 9, the actuating mechanism 5 being connected with whole glue dipper crowding gear or even can control is pushed away The moving direction of sebific duct 62 is so that pin mouth 9 movement is more stable.Certainly, Producer can also be set up another control pin mouth 9 and move Dynamic actuating mechanism 5, that is, enable pin mouth 9 upper movement simultaneously in two directions.
Wherein, the end of glue tube 3 than vacuum tube 72 end closer to pin mouth 9 so that vacuum pump 71 operationally, no The air in vacuum tube 72 only can be extracted out additionally it is possible to extract the air pushing away a larger part in sebific duct 62 out.
Further, glue dipper crowding gear also includes pushing electromagnetic valve 63, pushes electromagnetic valve 63 and electrically connects with pulsometer 61 Connect, glue draw frame machine also includes drawing electromagnetic valve 73, draws electromagnetic valve 73 and is electrically connected with vacuum pump 71, actuating mechanism 5 sets Have for controlling the master controller 51 pushing electromagnetic valve 63, drawing electromagnetic valve 73 and reversal valve 8.
Specifically, be provided with glue induction apparatuss 64 on pushing away sebific duct 62, glue induction apparatuss 64 located at the end of vacuum tube 72 with Push away on sebific duct 62 between the end of glue tube 3, glue induction apparatuss 64 are communicated to connect with master controller 51.In the course of the work, Master controller 51 is not only able to adjust the power of pulsometer 61 and vacuum pump 71 according to predefined parameter, to control the flowing speed of glue Degree, but also the induced signal of glue induction apparatuss 64 can be accepted, automatically turn on or close vacuum pump 71 that is to say, that working as glue When liquid induction apparatuss 64 sense that glue reaches highest order, master controller 51 directly controls absorption electromagnetic valve 73 to cut out vacuum pump 71, it is to avoid glue enters in vacuum tube 72, the running of impact vacuum pump 71;And work as glue induction apparatuss 64 and sense that glue reaches During lowest order, master controller 51 also can directly control absorption electromagnetic valve 73 to open vacuum pump 71 so that glue refills pushes away Sebific duct 62.This kind of structure substantially increases the automaticity of point glue equipment, improves the work efficiency of point glue equipment.
Specifically, glue tube 3 and vacuum tube 72 are in all l type pipe, the axis at the top of the top of glue tube 3 and vacuum tube 72 All with the diameter parallel pushing away sebific duct 62 so that point glue equipment structure is more compact.
The specific work process of the embodiment of the present invention is as follows: is first turned on reversal valve 8, vacuum tube 72 is connected with pushing away sebific duct 62 Logical, and block pulsometer 61 with push away sebific duct 62 path;It is then turned on vacuum pump 71, vacuum tube 72 is taken out inside sebific duct 62 with pushing away Become negative pressure state;Then open glue valve 4 so that the glue in glue box 2 flows into and pushes away in sebific duct 62, and with vacuum pump 71 Operating is full of and entirely pushes away sebific duct 62;When glue induction apparatuss 64 sense that glue has had been filled with pushing away sebific duct 62, close glue valve 4, Master controller 51 controls vacuum pump 71 to cut out, and opens reversal valve 8 so that vacuum tube 72 is blocked with the path pushing away sebific duct 62, air pressure Pump 61 is connected with pushing away sebific duct 62;Immediately, open pulsometer 61, the glue pushing away in sebific duct 62 is pushed into pin mouth 9 so that glue from Pin mouth 9 is discharged, starting point glue process, now because an intersegmental gap, therefore, pin at the beginning are left in the end of pin mouth 9 and glue tube 3 Mouth 9 only can discharge the air extruded by glue;Finally, after completing a dispensing, actuating mechanism 5 drives glue dipper crowding gear Motion, pulsometer 61 cuts out simultaneously, waits dispensing next time, so repeatedly until completing entirely to put glue process, wherein, once glue When liquid induction apparatuss 64 sense that glue falls to minimum, master controller 51 reopens vacuum pump 71 so that glue can be While being pushed, slow filling pushes away sebific duct 62.
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention, all essences in the present invention Any modification, equivalent or improvement made within god and principle etc., should be included within the scope of the present invention.

Claims (1)

1. a kind of led full automatic point adhesive dispenser it is characterised in that: include frame (1), glue applying mechanism and be used for driving glue applying mechanism Automatically the automechanism of motion, described glue applying mechanism is fixedly connected with automechanism, and described automechanism includes x-axis module With y-axis module, described x-axis module and y-axis module be arranged in a mutually vertical manner, and described glue applying mechanism includes the glue filling glue The glue tube (3) that box (2) is connected with glue box (2), the glue valve (4) on glue tube (3), actuating mechanism (5), glue Dipper crowding gear, glue draw frame machine, reversal valve (8) and pin mouth (9), described frame (1) includes movable part (11) and fixed part (12), described glue dipper crowding gear is fixedly connected with movable part (11), described actuating mechanism (5) and glue draw frame machine with Fixed part (12) is fixedly connected, and described actuating mechanism (5) controls movable part (11) activity, and described glue dipper crowding gear includes Pulsometer (61) and push away sebific duct (62), the described top pushing away sebific duct (62) is connected with pulsometer (61), end and pin mouth (9) phase Even, described glue draw frame machine includes vacuum pump (71) and vacuum tube (72), the described top of vacuum tube (72) and vacuum Pump (71) is connected, end is connected with pushing away sebific duct (62) by reversal valve (8), the described end of glue tube (3) with push away sebific duct (62) it is connected, described glue dipper crowding gear also includes pushing electromagnetic valve (63), described pushing electromagnetic valve (63) and air pressure Pump (61) is electrically connected, and described glue draw frame machine also includes drawing electromagnetic valve (73), described absorption electromagnetic valve and vacuum Pump (71) be electrically connected, described actuating mechanism (5) be provided with for control push electromagnetic valve (63),
Draw the master controller (51) of electromagnetic valve (73) and reversal valve (8), in described pushing away, glue sensing is provided with sebific duct (62) Device (64), described glue induction apparatuss (64) push away sebific duct between the end of the end of vacuum tube (72) and glue tube (3) (62), on, described glue induction apparatuss (64) are communicated to connect with master controller (51), and vacuum is compared in the end of described glue tube (3) Closer to pin mouth (9), described glue tube (3) and vacuum tube (72) are in all l type pipe for the end of pipe (72), described glue tube (3) top and the axis at the top of vacuum tube (72) all with the diameter parallel pushing away sebific duct (62).
CN201410735760.7A 2014-12-05 2014-12-05 LED (Light Emitting Diode) fully-automatic glue-dispensing device Active CN104399643B (en)

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CN201410735760.7A CN104399643B (en) 2014-12-05 2014-12-05 LED (Light Emitting Diode) fully-automatic glue-dispensing device

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Application Number Priority Date Filing Date Title
CN201410735760.7A CN104399643B (en) 2014-12-05 2014-12-05 LED (Light Emitting Diode) fully-automatic glue-dispensing device

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CN104399643B true CN104399643B (en) 2017-01-18

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4957572A (en) * 1988-06-17 1990-09-18 Saint-Gobain Vitrage Method and apparatus for the production of a bead of organic material intended to serve as a seal and insert in a multiple glazing
CN2618683Y (en) * 2003-05-09 2004-06-02 黄清文 Spot glue machine
CN101003039A (en) * 2006-01-20 2007-07-25 达信科技股份有限公司 Coating supply system with space-saving function
CN101439332A (en) * 2007-11-20 2009-05-27 扬动股份有限公司 Engine Gasket Gluing Device
CN201791638U (en) * 2010-09-17 2011-04-13 泰金宝光电(苏州)有限公司 Automatic adhesive dispensing device
CN103706516A (en) * 2012-09-28 2014-04-09 天津凯安特机电设备有限公司 Hand-operated vacuum pneumatic glue injection machine
CN104148232A (en) * 2013-05-13 2014-11-19 株式会社埃纳科技 Application device and application method
CN204429613U (en) * 2014-12-05 2015-07-01 嘉兴市正大照明有限公司 A kind of LED automatically dropping glue system

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4957572A (en) * 1988-06-17 1990-09-18 Saint-Gobain Vitrage Method and apparatus for the production of a bead of organic material intended to serve as a seal and insert in a multiple glazing
CN2618683Y (en) * 2003-05-09 2004-06-02 黄清文 Spot glue machine
CN101003039A (en) * 2006-01-20 2007-07-25 达信科技股份有限公司 Coating supply system with space-saving function
CN101439332A (en) * 2007-11-20 2009-05-27 扬动股份有限公司 Engine Gasket Gluing Device
CN201791638U (en) * 2010-09-17 2011-04-13 泰金宝光电(苏州)有限公司 Automatic adhesive dispensing device
CN103706516A (en) * 2012-09-28 2014-04-09 天津凯安特机电设备有限公司 Hand-operated vacuum pneumatic glue injection machine
CN104148232A (en) * 2013-05-13 2014-11-19 株式会社埃纳科技 Application device and application method
CN204429613U (en) * 2014-12-05 2015-07-01 嘉兴市正大照明有限公司 A kind of LED automatically dropping glue system

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