CN104389086A - Multifunctional carbon fiber orthorhombic three-dimensional fabric and finishing process of multifunctional carbon fiber orthorhombic three-dimensional fabric - Google Patents

Multifunctional carbon fiber orthorhombic three-dimensional fabric and finishing process of multifunctional carbon fiber orthorhombic three-dimensional fabric Download PDF

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Publication number
CN104389086A
CN104389086A CN201410635504.0A CN201410635504A CN104389086A CN 104389086 A CN104389086 A CN 104389086A CN 201410635504 A CN201410635504 A CN 201410635504A CN 104389086 A CN104389086 A CN 104389086A
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China
Prior art keywords
yarn
carbon fiber
orthogonal
multifunctional carbon
polyster fibre
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CN201410635504.0A
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Chinese (zh)
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CN104389086B (en
Inventor
杨玉波
谭华龙
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Sen Automotive Interior (wuhan) Co Ltd
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Sen Automotive Interior (wuhan) Co Ltd
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    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D25/00Woven fabrics not otherwise provided for
    • D03D25/005Three-dimensional woven fabrics
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B15/00Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2101/00Inorganic fibres
    • D10B2101/10Inorganic fibres based on non-oxides other than metals
    • D10B2101/12Carbon; Pitch
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Woven Fabrics (AREA)

Abstract

The invention relates to a multifunctional carbon fiber orthorhombic three-dimensional fabric and a finishing process of the multifunctional carbon fiber orthorhombic three-dimensional fabric, belongs to the technical field of spinning fabrics and is applied to automobile interior parts. The fabric provided by the invention comprises multiple layers of XY-direction layer yarns and Z-direction yarns, wherein the XY-direction layer yarns are formed by interweaving X-direction yarns and Y-direction yarns, the Z-direction yarns are used for fixing the XY-direction layer yarns, the carbon fiber accounts for 1/4 of the total number of the X-direction yarns, each Y-direction yarn is vertically and alternately wound with each X-direction yarn in the Y direction, and the winding direction of the two adjacent Y-direction yarns in the Y direction is opposite to the winding direction of each X-direction yarn. Further, through the finishing by processes such as padding, drying and baking, the fabric can have the waterproof function, the antifouling and oil-proof functions, the easy-to-clean function, the mildew-proof function, the odor removal function and other functions, and can be used as a high-performance interior fabric.

Description

A kind of orthogonal three-dimensional weave of multifunctional carbon fiber and finishing technique thereof
Technical field
The present invention relates to the orthogonal three-dimensional weave of a kind of carbon fiber and finishing technique thereof, belong to technical field of textile fabric, be applied to automotive upholstery.
Background technology
At present, China Auto Market is after in a few years at a high speed flourish, and consumer starts the function more paying close attention to automotive upholstery.Tradition interior fabrics uses as seat sheath, door-plate, ceiling through weaving, arranging, after compound, only possesses simple coating function.
In general, antifouling and easy decontamination processing is the processing that two effects is contrary.On the one hand, textiles after three-prevention finishing generally dirt be difficult to be infected with, but dirt is once because three anti-textiless itself are difficult to soak after being infected with, thus makes the dirt be infected be difficult to remove; On the other hand, if textiles has done soil-releasing finiss, general hydrophily is higher, is just difficult to do the soil resistant finish with better effects again.But the antifouling soil-releasing finishing agent of a new generation has done very large improvement on molecular structure, its strand has hydrophilic radical simultaneously and refuses water base group (Rf), align at fibrous external when refusing water base group when the textiles of antifouling soil-releasing finiss exposes in atmosphere, and hydrophilic radical is curled at fibrous inside, thus show " refusing dirt " performance, and when it is placed in water, hydrophilic radical overturns with the locus of refusing water base place, fabric exhibits goes out hydrophilicity, thus embodies soil release performance energy.Like this, antifouling and soil-releasing finiss (SG-SR) just can be united, and can accomplish substantially not affect respective performance.
Summary of the invention
For solving the deficiencies in the prior art, the invention provides the orthogonal three-dimensional weave of a kind of multifunctional carbon fiber and finishing technique thereof.
The orthogonal three-dimensional weave of a kind of multifunctional carbon fiber, comprises XY that multilayer is interwoven to yarn and Y-direction yarn by X to layer yarn, and by described for each layer XY to the fixing Z-direction yarn of layer yarn.
Described X is made up of to yarn carbon fiber and polyster fibre, wherein, described carbon fiber account for X to yarn sum 1/4th and divide equally distribution;
Described Y-direction yarn is polyster fibre;
Described Z-direction yarn is polyster fibre;
Y-direction yarn described in each root is wound around alternatively up and down to yarn with each described X in Y-direction, and adjacent two described Y-direction yarns are contrary to the winding direction of yarn with each described X in Y-direction.
Preferably, described X is 600 ~ 700 μm to the diameter of the carbon fiber of yarn, and described X is 3 ~ 4/cm to the density of the carbon fiber of yarn; Described X is 400 ~ 500 μm to the diameter of the polyster fibre of yarn, and described X is 10 ~ 12/cm to the density of the polyster fibre of yarn.
Preferably, the diameter of the polyster fibre of described Y-direction yarn is 200 ~ 300 μm, and the density of the polyster fibre of described Y-direction yarn is 30 ~ 32/cm.
Preferably, described XY is 2 ~ 3 layers to layer yarn.
Orthohormbic structure refers to that multilayer X, Y-direction yarn are linked as a stable entirety by orthogonal thereto in utilization and fabric side or quasi-orthogonal Z-direction yarn.In orthogonal three-dimensional structure fabric X, Y, Z tri-directions yarn between not tangle and curling, X, Y-direction yarn are planar in 90 degree of distributions.Straight X, Y-direction yarn ensure that the performance oriented that material is superior.And Z-direction yarn is while increase stability of material, also improves the interlayer performance of material, shock resistance and fatigue performance.
Fabric provided by the present invention, carbon fiber accounts for X to 1/4 of yarn sum, is often separated by an X to the stepped distribution of yarn with two for the cycle along Y-direction.All the other yarns are all polyster fibre, and fabric construction as shown in Figure 1.
Fabric of the present invention mainly have employed the design that high fluorocarbons six auxiliary agent coordinates carbon fiber, thus realizes various function.The orthogonal three-dimensional weave of this carbon fiber forms stable fabric by utilizing woven processing method that the carbon fiber hybrid polyster fibre of multiple system is linked to be spatial networks orthohormbic structure, through increasing, protection system and cleaning system are relevant to be arranged again, and water proof anti-soil is grease proofing, easy to clean, mildew-resistant, antistatic, the several functions such as to de-taste to make it possess.
Present invention also offers the finishing technique of the orthogonal three-dimensional weave of a kind of multifunctional carbon fiber, comprise the steps:
1) pad the orthogonal three-dimensional weave of multifunctional carbon fiber provided by the present invention, wherein, dipping process first floods with antifouling soil-releasing finishing agent, then floods with water-refusing oil-refusing finishing agent;
2) fabric through padding is dried 1 ~ 2min under 160 ~ 170 DEG C of conditions;
3) fabric through drying is cured 2 ~ 3min under 170 ~ 180 DEG C of conditions.
Preferably, described antifouling soil-releasing finishing agent to be mass percentage concentration be 1 ~ 2% SR-108.
Preferably, described water-refusing oil-refusing finishing agent to be mass percentage concentration be 2 ~ 5% PM492.
By above finishing technique, fabric can be made to possess, and good water proof anti-soil is grease proofing, easy to clean, mildew-resistant, antistatic, the function such as to de-taste, and can be used as a kind of high performance interior fabrics.
Accompanying drawing explanation
Fig. 1 is the structural representation of XY to layer yarn of the orthogonal three-dimensional weave of multifunctional carbon fiber provided by the present invention.
In accompanying drawing 1, the structure list representated by each label is as follows:
1, X is to polyster fibre, 2, X to carbon fiber, 3, Y-direction polyster fibre.
Detailed description of the invention
Be described principle of the present invention and feature below in conjunction with accompanying drawing, illustrated embodiment, only for explaining the present invention, is not intended to limit scope of the present invention.
In a concrete embodiment, the orthogonal three-dimensional weave of a kind of multifunctional carbon fiber, comprises 3 layers of XY be interwoven to yarn and Y-direction yarn by X to layer yarn, and by described for each layer XY to the fixing Z-direction yarn of layer yarn.In other examples, can be 2 layers.
As shown in Figure 1, described X is made up of to yarn carbon fiber and polyster fibre, wherein, X to carbon fiber 2 account for X to yarn sum 1/4th and divide equally distribution.X accounts for remaining 3/4ths to polyster fibre 1.
Y-direction yarn is made up of Y-direction polyster fibre.Y-direction polyster fibre 3 described in each root is wound around alternatively up and down to yarn with each described X in Y-direction, and adjacent two described Y polyster fibres 3 are contrary to the winding direction of yarn with each described X in Y-direction.
Described Z-direction yarn is polyster fibre.
Described X selects 650 μm to the diameter of the carbon fiber of yarn.600 μm or 700 μm can be selected in other examples.Described X is 3.5/cm to the density of the carbon fiber of yarn.3/cm or 4/cm can be selected in other examples.
Described X selects 450 μm to the diameter of the polyster fibre of yarn.400 μm or 500 μm can be selected in other examples.Described X is 10.5/cm to the density of the polyster fibre of yarn.10/cm or 12/cm can be selected in other examples.
The diameter of the polyster fibre of described Y-direction yarn selects 250 μm.100 μm or 300 μm can be selected in other examples.The density of the polyster fibre of described Y-direction yarn selects 31/cm.30/cm or 32/cm can be selected in other examples.
Orthogonal for above-mentioned multifunctional carbon fiber three-dimensional weave is carried out technique arrangement, pads it, wherein, dipping process first floods with antifouling soil-releasing finishing agent, and service property (quality) percentage concentration is the SR-108 of 2%.Flood with water-refusing oil-refusing finishing agent, service property (quality) percentage concentration is the PM492 of 2% again.
Again the fabric through padding is dried 2min under 165 DEG C of conditions.
Finally, the fabric through drying is cured 2min under 165 DEG C of conditions.
Obtain the orthogonal three-dimensional weave of multifunctional carbon fiber arranged through technique.
In other examples, the mass percentage concentration of SR-108 can be 1% or 1.5%.The mass percentage concentration of PM492 can be 3% or 5%.Bake out temperature is 160 DEG C or 170 DEG C, dries 1min or 1.5min.Stoving temperature is 170 DEG C or 180 DEG C, cures 2min or 2.5min.
1. decontamination test
5-spot is removed completely
4-mays be seen indistinctly and leaves trace
What 3-was light leaves trace
The vestige that 2-stays is high-visible
1-leaves many vestiges
The vestige that 0-and untreated cloth stay as many
2. fungus-proof test
Common fabric Embodiment fabric
Mildew Serious mildew There is no mildew
Musty Disgusting smell Substantially smell is not had
3. electrostatic test
Common fabric Embodiment fabric
Inhale grey degree 2 4
Soot sucking degree is divided into 4 grades:
4 grades-non-smoking ash;
3 grades-inhale ash on a small quantity;
2 grades-inhale ash;
1 grade-seriously inhale ash.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.

Claims (7)

1. the orthogonal three-dimensional weave of multifunctional carbon fiber, comprises XY that multilayer is interwoven to yarn and Y-direction yarn by X to layer yarn, and by described for each layer XY to the fixing Z-direction yarn of layer yarn, it is characterized in that:
Described X is made up of to yarn carbon fiber and polyster fibre, wherein, described carbon fiber account for X to yarn sum 1/4th and divide equally distribution;
Described Y-direction yarn is polyster fibre;
Described Z-direction yarn is polyster fibre;
Y-direction yarn described in each root is wound around alternatively up and down to yarn with each described X in Y-direction, and adjacent two described Y-direction yarns are contrary to the winding direction of yarn with each described X in Y-direction.
2. the orthogonal three-dimensional weave of multifunctional carbon fiber according to claim 1, is characterized in that: described X is 600 ~ 700 μm to the diameter of the carbon fiber of yarn, and described X is 3 ~ 4/cm to the density of the carbon fiber of yarn; Described X is 400 ~ 500 μm to the diameter of the polyster fibre of yarn, and described X is 10 ~ 12/cm to the density of the polyster fibre of yarn.
3. the orthogonal three-dimensional weave of multifunctional carbon fiber according to claim 1, is characterized in that: the diameter of the polyster fibre of described Y-direction yarn is 200 ~ 300 μm, and the density of the polyster fibre of described Y-direction yarn is 30 ~ 32/cm.
4., according to the arbitrary described orthogonal three-dimensional weave of multifunctional carbon fiber of claims 1 to 3, it is characterized in that: described XY is 2 ~ 3 layers to layer yarn.
5. a finishing technique for the orthogonal three-dimensional weave of multifunctional carbon fiber, is characterized in that, comprise the steps:
1) pad the arbitrary described orthogonal three-dimensional weave of multifunctional carbon fiber of Claims 1-4, wherein, dipping process first floods with antifouling soil-releasing finishing agent, then floods with water-refusing oil-refusing finishing agent;
2) fabric through padding is dried 1 ~ 2min under 160 ~ 170 DEG C of conditions;
3) fabric through drying is cured 2 ~ 3min under 170 ~ 180 DEG C of conditions.
6. the finishing technique of the orthogonal three-dimensional weave of multifunctional carbon fiber according to claim 5, is characterized in that: described antifouling soil-releasing finishing agent to be mass percentage concentration be 1 ~ 2% SR-108.
7. the finishing technique of the orthogonal three-dimensional weave of multifunctional carbon fiber according to claim 5, is characterized in that: described water-refusing oil-refusing finishing agent to be mass percentage concentration be 2 ~ 5% PM492.
CN201410635504.0A 2014-11-12 2014-11-12 A kind of orthogonal three-dimensional weave of multifunctional carbon fiber and finishing technique thereof Active CN104389086B (en)

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Publication number Priority date Publication date Assignee Title
CN105506973A (en) * 2016-01-06 2016-04-20 安徽博朗凯德织物有限公司 Fabric for airplane interior trimming
CN105506781A (en) * 2016-01-06 2016-04-20 安徽博朗凯德织物有限公司 Textile fabric for intelligent car seat
CN105774093A (en) * 2015-12-28 2016-07-20 中材科技股份有限公司 Gradient-structure puncture fabric and preparation method thereof
CN106917170A (en) * 2017-04-20 2017-07-04 湖北名仁纺织科技有限公司 A kind of mould carbon fiber polyester thread of anti-soil and its production method

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Publication number Priority date Publication date Assignee Title
CN105774093A (en) * 2015-12-28 2016-07-20 中材科技股份有限公司 Gradient-structure puncture fabric and preparation method thereof
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CN105506781A (en) * 2016-01-06 2016-04-20 安徽博朗凯德织物有限公司 Textile fabric for intelligent car seat
CN106917170A (en) * 2017-04-20 2017-07-04 湖北名仁纺织科技有限公司 A kind of mould carbon fiber polyester thread of anti-soil and its production method

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