CN104328750B - Cone automatic deploying and retracting method - Google Patents

Cone automatic deploying and retracting method Download PDF

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Publication number
CN104328750B
CN104328750B CN201410495146.8A CN201410495146A CN104328750B CN 104328750 B CN104328750 B CN 104328750B CN 201410495146 A CN201410495146 A CN 201410495146A CN 104328750 B CN104328750 B CN 104328750B
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cone
vacuum cup
transport facility
driving means
unwinding system
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CN104328750A (en
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孙军
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JIANGYIN IDEAL ELECTRICAL EQUIPMENT TECHNOLOGY Co Ltd
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JIANGYIN IDEAL ELECTRICAL EQUIPMENT TECHNOLOGY Co Ltd
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Abstract

The present invention relates to a kind of cone automatic deploying and retracting method, described method includes following step: the cloth cylinder stage: step 11: the cone automatic winding-unwinding system being installed on transport facility, under the delivery of transport facility, arrange that route moves along cone;Step 12: the vacuum cup of cone automatic winding-unwinding system adsorbs the cone being loaded on transport facility;Step 13: move in a circle under the driving of rotating mechanism so that cone rotates to the side of resting on the ground after vacuum cup absorption cone;Step 14: release vacuum cup so that cone falls within ground, completes cloth cylinder;Receive the cylinder stage: perform contrary operating process of basic and above-mentioned cloth cylinder stage.One cone automatic deploying and retracting method of the present invention, simple in construction, with low cost and folding and unfolding efficiency height, precision height.

Description

Cone automatic deploying and retracting method
Technical field
The present invention relates to a kind of cone automatic deploying and retracting method, belong to road construction technical field of auxiliary equipment.
Background technology
At present, during road construction, it is in security consideration, needs to arrange that vehicular traffic is guided by substantial amounts of cone at the construction field (site), to prevent traffic accident;Need Security Officer at the construction field (site) cone be arranged and receive for this, owing to artificial layout is wasted time and energy, and low precision, arrange that the safety of personnel can not get ensureing;To this end, there are many companies to develop the automatic arrangement apparatus of mechanization of cone, as disclosed in Chinese patent ZL201110385355.3 " automatic traffic cone putting device ";ZL 201010105992.6 is disclosed " automatic retractable equipment for traffic cones ", and this kind equipment uses angularly disposed rail mounted structure to carry out folding and unfolding, but to put effect poor for it, and structure is complex, with high costs, is unfavorable for popularization and application;In addition, also have many Chinese patent ZL 201320424660.3 disclosed " automatic retractable equipment of a kind of cone ", ZL201420096133.9 disclosed " capturing the manipulator of cone ", such mechanism uses manipulator mode to capture, but it is poor that this kind of mode captures effect, and it is higher to the requirement on flexibility of manipulator, therefore its maintenance cost is high, and easily breaks down, thus affects the folding and unfolding of cone;
In sum, need badly at present and develop a kind of simple in construction, the cone automatic deploying and retracting method that with low cost and efficiency is high, precision is high.
Summary of the invention
It is an object of the invention to overcome above-mentioned deficiency, it is provided that a kind of simple in construction, the cone automatic deploying and retracting method that with low cost and folding and unfolding efficiency high, precision is high.
The object of the present invention is achieved like this: a kind of cone automatic deploying and retracting method, and described method includes following step:
The cloth cylinder stage:
Along cone, step 1-1: the cone automatic winding-unwinding system being installed on transport facility, under the delivery of transport facility, arranges that route moves;
Step 1-2: the vacuum cup of cone automatic winding-unwinding system adsorbs the cone being loaded on transport facility;
Step 1-3: moving in a circle under the driving of rotating mechanism after vacuum cup absorption cone, (anglec of rotation is controlled by control system to the side of resting on the ground so that cone rotates, it is a fixed value, thus the cone guaranteeing to will be located on transport facility rotates smoothly and accurately to above the ground);
Step 1-4: release vacuum cup so that cone falls within ground, completes cloth cylinder;
Receive the cylinder stage:
Along cone, step 2-1: the cone automatic winding-unwinding system being installed on transport facility, under the delivery of transport facility, arranges that route moves;
Step 2-2: vacuum cup adsorbs and is placed in ground cone;
Step 2-3: move in a circle under the driving of rotating mechanism so that cone rotates to being positioned at above transport facility after vacuum cup absorption cone;
Step 2-4: release vacuum cup so that cone falls within transport facility.
One cone automatic deploying and retracting method of the present invention, carrying out step 1-1 to during step 1-4 and step 2-1 is to during step 2-4, utilize the encoder on wheel that the travel speed of transport facility is monitored, when travel speed exceedes preset value, carry out alarm, and Reduced Speed Now.
One cone automatic deploying and retracting method of the present invention, when carrying out step 1-1, utilizes the encoder on wheel to be monitored travelling distance, before carrying out step 1-4, first compares above-mentioned traveling distance, when it reaches preset pitch, just perform this step.
Compared with prior art, the invention has the beneficial effects as follows:
The present invention uses vacuum cup to adsorb, and combine the rotating mechanism of this patent original creation, cone is made to carry out folding and unfolding (cloth cylinder and receipts cylinder) on the premise of keeping vertical state, thus compared to conventional oblique guide rail or manipulator mode, structure is the simplest, it is more convenient to use, and while improving efficiency, reduces the production cost of whole system, be conducive to improving the competitiveness of product in market, it is simple to its popularization and application.
Accompanying drawing explanation
Fig. 1 is the structural representation of the cone automatic winding-unwinding system of cone automatic deploying and retracting method of the present invention.
Fig. 2 is the structural representation of the rotating mechanism of the cone automatic winding-unwinding system of cone automatic deploying and retracting method of the present invention.
Fig. 3 is the partial structurtes schematic diagram of the rotating mechanism of the cone automatic winding-unwinding system of cone automatic deploying and retracting method of the present invention.
Fig. 4 is the cloth cylinder view of the cone automatic winding-unwinding system of cone automatic deploying and retracting method of the present invention.
Fig. 5 is the receipts cylinder view of the cone automatic winding-unwinding system of cone automatic deploying and retracting method of the present invention.
Fig. 6 is the view during righting guiding mechanism work of the cone automatic winding-unwinding system of cone automatic deploying and retracting method of the present invention.
Wherein:
Rotating mechanism 1, vacuum cup 2, conveyer belt 3;Righting guiding mechanism 4;
Driving means 1.1, central gear 1.2, rotation casing 1.3, spider gear 1.4, spiral arm 1.5;
Guide ribs 4.1, gib block 4.2.
Detailed description of the invention
See Fig. 1 ~ 6, a kind of cone automatic deploying and retracting method that the present invention relates to, described method includes following step:
The cloth cylinder stage:
Along cone, step 1-1: be installed on the cone automatic winding-unwinding system on transport facility (such as automobile), under the delivery of transport facility, arranges that route moves;
Step 1-2: the vacuum cup of cone automatic winding-unwinding system adsorbs the cone being loaded on transport facility;
Step 1-3: move in a circle under the driving of rotating mechanism so that cone rotates to the side of resting on the ground after vacuum cup absorption cone;
Step 1-4: release vacuum cup so that cone falls within ground, completes cloth cylinder (before release vacuum cup, first compare the traveling distance of transport facility, it is judged that it has reached preset pitch);
Carrying out step 1-1 to during step 1-4 and step 2-1 is to during step 2-4, utilizing velocity sensor, the travel speed of transport facility is monitored, when travel speed exceedes preset value, carry out alarm, and Reduced Speed Now;
When carrying out step 1-1, utilize the encoder on wheel to be monitored travelling distance, before carrying out step 1-4, first above-mentioned traveling distance is compared, when it reaches preset pitch, i.e. discharge vacuum cup, put down cone;
Receive the cylinder stage:
Along cone, step 2-1: be installed on the cone automatic winding-unwinding system on transport facility (such as automobile), under the delivery of transport facility, arranges that route moves;
Step 2-2: vacuum cup adsorbs and is placed in ground cone;
Step 2-3: move in a circle under the driving of rotating mechanism so that cone rotates to being positioned at above transport facility after vacuum cup absorption cone;
Step 2-4: release vacuum cup so that cone falls within transport facility;
Concretely, said method can use the cone automatic winding-unwinding system of following structure,
The main body of described cone automatic winding-unwinding system is a rotating mechanism 1 and vacuum cup 2, this rotating mechanism 1 includes driving means 1.1, central gear 1.2 it is movably installed with in the drive shaft of this driving means 1.1, and this central gear 1.2 is fixed in above-mentioned driving means 1.1, simultaneously, connect in the drive shaft of this driving means 1.1 and have rotation casing 1.3, the drive shaft of driving means 1.1 is rotated casing 1.3 and synchronizes to be rotated when rotating, by bearing, spider gear 1.4 is installed on this rotation casing 1.3, and be in transmission connection mutually by chain between central gear 1.2 and spider gear 1.4, connect on described spider gear 1.4 and have spiral arm 1.5, it is other that this spiral arm 1.5 is positioned at rotation casing 1.3, and vacuum cup 2 is installed on spiral arm 1.5;
As a example by cloth cylinder: the operation principle of above-mentioned rotating mechanism 1 is: vacuum cup 2 adsorbs cone, then driving means 1.1 is started, the drive shaft of driving means 1.1 is rotated casing 1.3 and rotates counterclockwise, so that the vacuum cup 2 on spiral arm 1.5 drives cone to move upward, now, owing to central gear 1.2 is fixed in driving means 1.1 motionless, therefore according to relative motion, it makes the chain on central gear 1.2 do clockwise movement relative to drive shaft, so that carried out clockwise movement by the spider gear 1.4 of chain-driving simultaneously, therefore under the negative function that the rocking arm 1.5 on spider gear 1.4 and cone move at both, cone is made to remain vertical state;Therefore can make its side of resting on the ground after spiral arm 1.5 drives cone to rotate to an angle, now release vacuum cup 2, cone falling within ground steadily can be made;
Spiral arm and synchronization chain geared system are positioned at the vacuum cup on spiral arm top and are driven by planetary gear, planetary gear is connected with the central gear (number of teeth is equal with planetary gear) being fixed in frame by chain, and when spiral arm rotates, planetary gear and central gear remain unified direction of rotation and angular speed.This mechanism can guarantee that by the center of gravity of the object of sucker suction, remains constant when spiral arm rotates;
And planetary gear and central gear can be realized either synchronously or asynchronously by the proportioning of the number of teeth;When needs synchronize, planetary gear is arranged to consistent with the number of teeth of central gear, now ensure that and when spiral arm rotates, remain constant;When needs carry out asynchronous, the number of teeth of planetary gear and central gear is arranged to different quantity, during being now rotated in rotation, regulation angle is different in order, now rotate the rotation that can produce certain angle, by calculating, can make when rotating casing and turning over certain angle, make spiral arm drive cone horizontally set, thus contribute to realizing full automatic receipts cylinder operation in follow-up automatically receiving in cylinder;
When receiving cylinder, inversely carry out above-mentioned steps;
Simultaneously for when carrying out step 2-2, righting guiding mechanism 4 also can be used,
Described righting guiding mechanism 4 includes vertically arranged two guide ribs 4.1, the bottom of described guide ribs 4.1 is all arranged in arc-shaped, and all it has been horizontally disposed with gib block 4.2 towards circular arc side bottom this guide ribs 4.1 arc-shaped, and two gib blocks 4.2 become one " eight " to arrange, and the little openend of this "eight" shape gib block 4.2 is connected to the bottom of guide ribs 4.1, big openend is free end;
When carrying out step 2-2, cone is entered by the big opening end of "eight" shape gib block 4.2, enters to osculum end, thus plays positioning action, it is simple to vacuum cup 2 captures after constraint;
Simultaneously, preferably, osculum end horizontal parallel at "eight" shape gib block 4.2 is provided with two positive stop strips, cone after constraint is imported wherein, and a gag lever post can be installed on positive stop strip, when vacuum cup 2 does not puts in place, restriction effect is played to entering cone therein, after vacuum cup 2 puts in place, open immediately, carry out receiving cylinder operation;
Meanwhile, in order to improve efficiency further, also can carry out full-automatic folding and unfolding, now, transport facility be additionally provided with conveyer belt 3, conveyer belt 3 is provided with lodging mechanism, after receiving the cone lodging that cylinder luck is loaded onto on conveyer belt 3, be set with storage successively;
Meanwhile, the intelligent management in whole method controls to be realized by a management system, and this management system includes:
Processing unit, single-chip microcomputer or PLC module etc., for the data collected being analyzed comparison, and control corresponding motor unit;
The encoder (e.g., Hall element can be used to be sampled) being installed on wheel, measures for vehicle is travelled distance, thus ensures during cloth cylinder the interval between cone;
The wireless sending module being connected with above-mentioned encoder, sends to processing unit for the distance data obtained by encoder;
The wireless receiving module being connected with processing unit, for receiving the data that above-mentioned wireless sending module sends;
The velocity sensor being connected with processing unit, is used for preventing because excessive velocities affects folding and unfolding cylinder;
The temperature sensor being installed on vacuum motor, and this temperature sensor is connected with processing unit, prevents vacuum motor temperature too high;
The vacuum sensor being connected with processing unit, is used for detecting object the most adsorbed firmly, is also used for detecting vacuum pipe with or without foreign matters from being blocked;
The current sensor being connected with processing unit, for monitoring the working condition of each motor-driven mechanism.
The acousto-optic-electric warning system being connected with processing unit, is used for warning;
Additionally: it should be noted that above-mentioned detailed description of the invention is only a prioritization scheme of this patent, any change that those skilled in the art is done according to above-mentioned design or improvement, all within the protection domain of this patent.

Claims (3)

1. a cone automatic deploying and retracting method, it is characterised in that: described method includes following step:
The cloth cylinder stage:
Along cone, step 1-1: the cone automatic winding-unwinding system being installed on transport facility, under the delivery of transport facility, arranges that route moves;
Step 1-2: the vacuum cup of cone automatic winding-unwinding system adsorbs the cone being loaded on transport facility;
Step 1-3: move in a circle under the driving of rotating mechanism so that cone rotates to the side of resting on the ground after vacuum cup absorption cone;
Step 1-4: release vacuum cup so that cone falls within ground, completes cloth cylinder;
Receive the cylinder stage:
Along cone, step 2-1: the cone automatic winding-unwinding system being installed on transport facility, under the delivery of transport facility, arranges that route moves;
Step 2-2: vacuum cup adsorbs and is placed in ground cone;
Step 2-3: move in a circle under the driving of rotating mechanism so that cone rotates to being positioned at above transport facility after vacuum cup absorption cone;
Step 2-4: release vacuum cup so that cone falls within transport facility;
nullThe main body of above-mentioned cone automatic winding-unwinding system is a rotating mechanism (1) and vacuum cup (2),This rotating mechanism (1) includes driving means (1.1),Central gear (1.2) it is movably installed with in the drive shaft of this driving means (1.1),And this central gear (1.2) is fixed in above-mentioned driving means (1.1),Connect in the drive shaft of this driving means (1.1) and have rotation casing (1.3),The drive shaft of driving means (1.1) is rotated casing (1.3) and synchronizes to be rotated when rotating,By bearing, spider gear (1.4) is installed on this rotation casing (1.3),And be in transmission connection mutually by chain between central gear (1.2) and spider gear (1.4),The upper connection of described spider gear (1.4) has spiral arm (1.5),It is other that this spiral arm (1.5) is positioned at rotation casing (1.3),And vacuum cup (2) is installed on spiral arm (1.5).
2. a kind of cone automatic deploying and retracting method, it is characterized in that: carrying out step 1-1 to during step 1-4 and step 2-1 is to during step 2-4, the travel speed of transport facility is monitored, when travel speed exceedes preset value, carry out alarm, and Reduced Speed Now.
3. a kind of cone automatic deploying and retracting method, it is characterised in that: when carrying out step 1-1, utilize the encoder on wheel to be monitored travelling distance, before carrying out step 1-4, first above-mentioned traveling distance is compared, when it reaches preset pitch, just perform this step.
CN201410495146.8A 2014-09-25 2014-09-25 Cone automatic deploying and retracting method Active CN104328750B (en)

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CN106436607B (en) * 2016-10-18 2018-11-02 北京泽通科技开发有限公司 A kind of cone automatic deploying and retracting storage method
CN107724283B (en) * 2017-09-28 2023-11-10 兰州工业学院 Automatic folding cone winding and unwinding vehicle
CN109577238A (en) * 2018-11-15 2019-04-05 江阴市艾迪电器科技有限公司 Cone grasping means
CN111017507A (en) * 2019-12-30 2020-04-17 徐州徐工随车起重机有限公司 Conical cylinder storage and transportation device, control method and vehicle
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