CN104328750A - Traffic cone automatic collecting and releasing method - Google Patents

Traffic cone automatic collecting and releasing method Download PDF

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Publication number
CN104328750A
CN104328750A CN201410495146.8A CN201410495146A CN104328750A CN 104328750 A CN104328750 A CN 104328750A CN 201410495146 A CN201410495146 A CN 201410495146A CN 104328750 A CN104328750 A CN 104328750A
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China
Prior art keywords
cone
transport facility
traffic
vacuum cup
cone automatic
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CN201410495146.8A
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Chinese (zh)
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CN104328750B (en
Inventor
孙军
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JIANGYIN IDEAL ELECTRICAL EQUIPMENT TECHNOLOGY Co Ltd
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JIANGYIN IDEAL ELECTRICAL EQUIPMENT TECHNOLOGY Co Ltd
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Publication of CN104328750A publication Critical patent/CN104328750A/en
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Abstract

The invention relates to a traffic cone automatic collecting and releasing method, which comprises the following steps of a tube distribution stage: step 1-1: a traffic cone automatic collecting and releasing system arranged on a traffic transportation tool moves along a traffic cone arrangement route under the carrying of the traffic transportation tool; step 1-2: a vacuum suction disc of the traffic cone automatic collecting and releasing system adsorbs traffic cones loaded on the traffic transportation tool; step 1-3: the vacuum suction disc adsorbs the traffic cones and then does circumferential movement through the driving of a rotating mechanism, so that the traffic cones are rotated to positions above the ground; step 1-4: the vacuum suction disc is released so that the traffic cones fall onto the ground, the tube distribution is completed; and a tube collecting stage: an operation flow with the basis opposite to the tube distribution stage is executed. The traffic cone automatic collecting and releasing method has the advantages that the structure is simple, the cost is low, in addition, the collecting and releasing efficiency is high, and the precision is high.

Description

Cone automatic deploying and retracting method
Technical field
The present invention relates to a kind of cone automatic deploying and retracting method, belong to road construction technical field of auxiliary equipment.
Background technology
At present, in road construction process, be in security consideration, need to arrange that a large amount of cones guides vehicular traffic at the construction field (site), to prevent traffic accident; Need Security Officer arrange cone at the construction field (site) and receive for this reason, waste time and energy owing to manually arranging, and low precision, arrange that the safety of personnel can not get ensureing; For this reason, many companies are had to develop the automatic arrangement apparatus of mechanization of cone, disclosed in Chinese patent ZL201110385355.3 " automatic traffic cone putting device "; ZL 201010105992.6 disclosed " automatic retractable equipment for traffic cones ", this kind equipment adopts the rail mounted structure of oblique setting to carry out folding and unfolding, but to put effect poor for it, and structure is comparatively complicated, with high costs, is unfavorable for applying; In addition, also have many Chinese patent ZL 201320424660.3 disclosed " a kind of automatic retractable equipment of cone ", ZL201420096133.9 disclosed " capturing the manipulator of cone ", such mechanism adopts manipulator mode to capture, but it is poor that this kind of mode captures effect, and it is higher to the requirement on flexibility of manipulator, therefore its maintenance cost is high, and easily breaks down, thus affects the folding and unfolding of cone;
In sum, simple, the with low cost and cone automatic deploying and retracting method that efficiency is high, precision is high of a kind of structure of exploitation is needed at present badly.
Summary of the invention
The object of the invention is to overcome above-mentioned deficiency, provide a kind of structure simple, with low cost and the cone automatic deploying and retracting method that folding and unfolding efficiency is high, precision is high.
The object of the present invention is achieved like this: a kind of cone automatic deploying and retracting method, and described method includes following step:
The cloth cylinder stage:
Step 1-1: be installed on the cone automatic winding-unwinding system on transport facility, under the delivery of transport facility, moves along cone placement of route;
Step 1-2: the vacuum cup of cone automatic winding-unwinding system adsorbs the cone be loaded on transport facility;
Step 1-3: vacuum cup absorption cone after move in a circle under the driving of rotating mechanism make cone rotate to the side of resting on the ground, (anglec of rotation is controlled by control system, it is a fixed value, thus guarantee by the cone that is positioned on transport facility smoothly and rotate to above the ground accurately);
Step 1-4: release vacuum cup, makes cone fall within ground, complete cloth cylinder;
Receive the cylinder stage:
Step 2-1: be installed on the cone automatic winding-unwinding system on transport facility, under the delivery of transport facility, moves along cone placement of route;
Step 2-2: vacuum cup adsorbs and is placed in ground cone;
Step 2-3: move in a circle under the driving of rotating mechanism after vacuum cup absorption cone and cone is rotated to being positioned at above transport facility;
Step 2-4: release vacuum cup, makes cone fall within transport facility.
A kind of cone automatic deploying and retracting of the present invention method, in the process of carrying out step 1-1 to step 1-4 and in the process of step 2-1 to step 2-4, the travel speed of the encoder on wheel to transport facility is utilized to monitor, when travel speed exceedes preset value, carry out alarm, and Reduced Speed Now.
A kind of cone automatic deploying and retracting of the present invention method, when carrying out step 1-1, utilizing the encoder on wheel to monitor traveling distance, before carrying out step 1-4, first comparing above-mentioned traveling distance, when it reaches preset pitch, just perform this step.
Compared with prior art, the invention has the beneficial effects as follows:
The present invention adopts vacuum cup to adsorb, and in conjunction with the rotating mechanism that this patent is created, make cone under the prerequisite keeping vertical state, carry out folding and unfolding (cloth cylinder and receipts cylinder), thus compared to the oblique guide rail of routine or manipulator mode, structure is more simple, it is more convenient to use, and while raising the efficiency, reduces the cost of production of whole system, be conducive to improving the competitiveness of product in market, be convenient to it and apply.
Accompanying drawing explanation
Fig. 1 is the structural representation of the cone automatic winding-unwinding system of cone automatic deploying and retracting method of the present invention.
Fig. 2 is the structural representation of the rotating mechanism of the cone automatic winding-unwinding system of cone automatic deploying and retracting method of the present invention.
Fig. 3 is the partial structurtes schematic diagram of the rotating mechanism of the cone automatic winding-unwinding system of cone automatic deploying and retracting method of the present invention.
Fig. 4 is the cloth cylinder view of the cone automatic winding-unwinding system of cone automatic deploying and retracting method of the present invention.
Fig. 5 is the receipts cylinder view of the cone automatic winding-unwinding system of cone automatic deploying and retracting method of the present invention.
View when Fig. 6 is the righting guiding mechanism work of the cone automatic winding-unwinding system of cone automatic deploying and retracting method of the present invention.
Wherein:
Rotating mechanism 1, vacuum cup 2, conveyer belt 3; Righting guiding mechanism 4;
Drive unit 1.1, central gear 1.2, rotation casing 1.3, spider gear 1.4, spiral arm 1.5;
Guide ribs 4.1, gib block 4.2.
Detailed description of the invention
See Fig. 1 ~ 6, a kind of cone automatic deploying and retracting method that the present invention relates to, described method includes following step:
The cloth cylinder stage:
Step 1-1: be installed on the cone automatic winding-unwinding system on transport facility (as automobile), under the delivery of transport facility, moves along cone placement of route;
Step 1-2: the vacuum cup of cone automatic winding-unwinding system adsorbs the cone be loaded on transport facility;
Step 1-3: move in a circle under the driving of rotating mechanism after vacuum cup absorption cone and cone is rotated to the side of resting on the ground;
Step 1-4: release vacuum cup, makes cone fall within ground, completes cloth cylinder (before release vacuum cup, first compare the traveling distance of transport facility, judge whether it reaches preset pitch);
In the process of carrying out step 1-1 to step 1-4 and in the process of step 2-1 to step 2-4, utilize velocity sensor, the travel speed of transport facility is monitored, when travel speed exceedes preset value, carry out alarm, and Reduced Speed Now;
When carrying out step 1-1, utilizing the encoder on wheel to monitor traveling distance, before carrying out step 1-4, first above-mentioned traveling distance being compared, when it reaches preset pitch, namely discharge vacuum cup, put down cone;
Receive the cylinder stage:
Step 2-1: be installed on the cone automatic winding-unwinding system on transport facility (as automobile), under the delivery of transport facility, moves along cone placement of route;
Step 2-2: vacuum cup adsorbs and is placed in ground cone;
Step 2-3: move in a circle under the driving of rotating mechanism after vacuum cup absorption cone and cone is rotated to being positioned at above transport facility;
Step 2-4: release vacuum cup, makes cone fall within transport facility;
Concretely, the cone automatic winding-unwinding system of following structure in said method, can be adopted,
The main body of described cone automatic winding-unwinding system is a rotating mechanism 1 and vacuum cup 2, this rotating mechanism 1 includes drive unit 1.1, the driving shaft of this drive unit 1.1 is movably installed with central gear 1.2, and this central gear 1.2 is fixed on above-mentioned drive unit 1.1, simultaneously, the driving shaft of this drive unit 1.1 is connected with and rotates casing 1.3, when the driving shaft of drive unit 1.1 rotates, driven rotary casing 1.3 is synchronously rotated, this rotation casing 1.3 is provided with spider gear 1.4 by bearing, and be in transmission connection mutually by chain between central gear 1.2 and spider gear 1.4, described spider gear 1.4 is connected with spiral arm 1.5, this spiral arm 1.5 is positioned at and rotates casing 1.3 side, and vacuum cup 2 is installed on spiral arm 1.5,
For cloth cylinder: the operating principle of above-mentioned rotating mechanism 1 is: vacuum cup 2 adsorbs cone, then drive unit 1.1 is started, the driving shaft driven rotary casing 1.3 of drive unit 1.1 is rotated counterclockwise, thus make the vacuum cup 2 on spiral arm 1.5 drive cone to move upward, now, because central gear 1.2 is fixed on drive unit 1.1 motionless, therefore according to relative motion, it makes the chain on central gear 1.2 do clockwise movement relative to driving shaft, thus make to carry out clockwise movement by the spider gear 1.4 of chain-driving simultaneously, therefore under the negative function that the rocking arm 1.5 on spider gear 1.4 and cone move at both, cone is made to remain vertical state, therefore can make its side of resting on the ground after spiral arm 1.5 drives cone to rotate to an angle, now discharge vacuum cup 2, can make cone steadily fall within ground,
The vacuum cup that spiral arm and synchronization chain geared system are positioned at spiral arm top is driven by planetary gear, planetary gear is connected with the central gear be fixed in frame (number of teeth is equal with planetary gear) by chain, and when spiral arm rotates, planetary gear and central gear remain unified direction of rotation and angular velocity.This mechanism can ensure, by the center of gravity of the object of sucker suction, to remain constant when spiral arm rotates;
And planetary gear and central gear realize synchronous or asynchronous by the proportioning of the number of teeth; When needs carry out synchronous, planetary gear is arranged to consistent with the number of teeth of central gear, when now can ensure that spiral arm rotates, remains constant; When needs carry out asynchronous, the number of teeth of planetary gear and central gear is arranged to different quantity, now be rotated in the process of rotation, orderly adjusting angle is different, now rotating the rotation that can produce certain angle, by calculating, can make when rotating casing and turning over certain angle, make spiral arm drive cone horizontally set, thus contribute to realizing the operation of full automatic receipts cylinder in follow-up automatic receipts cylinder;
When receiving cylinder, counter movement above-mentioned steps;
Meanwhile, for when carrying out step 2-2, also righting guiding mechanism 4 can be adopted,
Described righting guiding mechanism 4 includes vertical two guide ribs 4.1 arranged, the bottom of described guide ribs 4.1 is all arranged in arc-shaped, and be all horizontally disposed with gib block 4.2 towards circular arc side bottom this guide ribs 4.1 arc-shaped, and two gib blocks 4.2 one-tenth one " eight " are arranged, and the little openend of this "eight" shape gib block 4.2 is connected to the bottom of guide ribs 4.1, big uncork end is free end;
When carrying out step 2-2, cone is entered by the big opening end of "eight" shape gib block 4.2, enters to osculum end, thus play positioning action after constraint, is convenient to vacuum cup 2 and captures;
Simultaneously, preferably, the osculum end horizontal parallel of "eight" shape gib block 4.2 is provided with two positive stop strips, cone after constraint is imported wherein, and a gag lever post can be installed on positive stop strip, when vacuum cup 2 does not put in place, restriction is played to the cone entered wherein, after vacuum cup 2 puts in place, open immediately, carry out the operation of receipts cylinder;
Meanwhile, in order to raise the efficiency further, also can carry out full-automatic folding and unfolding, now, transport facility also be provided with conveyer belt 3, conveyer belt 3 is provided with lodging mechanism, being set with storage successively when receiving after the cylinder luck cone be loaded onto on conveyer belt 3 lodges;
Meanwhile, the intelligent management in whole method controls to realize by a management system, and this management system includes:
Processing unit, single-chip microcomputer or PLC module etc., for the data analysis comparison of collecting, and control corresponding motor unit;
Being installed on the encoder (e.g., Hall element can be adopted to sample) on wheel, measuring for travelling distance to vehicle, thus interval when ensureing cloth cylinder between cone;
The wireless sending module be connected with above-mentioned encoder, is sent to processing unit for the distance data obtained by encoder;
The wireless receiving module be connected with processing unit, for receiving the data that above-mentioned wireless sending module sends;
The velocity sensor be connected with processing unit, for preventing because excessive velocities affects folding and unfolding cylinder;
Be installed on the temperature pick up on vacuum motor, and this temperature pick up is connected with processing unit, prevents vacuum motor temperature too high;
Whether the vacuum sensor be connected with processing unit, adsorbed for inspected object, also for detecting vacuum pipe with or without foreign matters from being blocked;
The current sensor be connected with processing unit, for monitoring the working condition of each motor-driven mechanism.
The acousto-optic-electric warning system be connected with processing unit, for warning;
In addition: it should be noted that above-mentioned detailed description of the invention is only a prioritization scheme of this patent, any change that those skilled in the art does according to above-mentioned design or improvement, all within the protection domain of this patent.

Claims (3)

1. a cone automatic deploying and retracting method, is characterized in that: described method includes following step:
The cloth cylinder stage:
Step 1-1: be installed on the cone automatic winding-unwinding system on transport facility, under the delivery of transport facility, moves along cone placement of route;
Step 1-2: the vacuum cup of cone automatic winding-unwinding system adsorbs the cone be loaded on transport facility;
Step 1-3: move in a circle under the driving of rotating mechanism after vacuum cup absorption cone and cone is rotated to the side of resting on the ground;
Step 1-4: release vacuum cup, makes cone fall within ground, complete cloth cylinder;
Receive the cylinder stage:
Step 2-1: be installed on the cone automatic winding-unwinding system on transport facility, under the delivery of transport facility, moves along cone placement of route;
Step 2-2: vacuum cup adsorbs and is placed in ground cone;
Step 2-3: move in a circle under the driving of rotating mechanism after vacuum cup absorption cone and cone is rotated to being positioned at above transport facility;
Step 2-4: release vacuum cup, makes cone fall within transport facility.
2. a kind of cone automatic deploying and retracting method as claimed in claim 1, it is characterized in that: in the process of carrying out step 1-1 to step 1-4 and in the process of step 2-1 to step 2-4, the travel speed of transport facility is monitored, when travel speed exceedes preset value, carry out alarm, and Reduced Speed Now.
3. a kind of cone automatic deploying and retracting method as claimed in claim 1, is characterized in that: when carrying out step 1-1, utilizes the encoder on wheel to monitor traveling distance, before carrying out step 1-4, first above-mentioned traveling distance is compared, when it reaches preset pitch, just perform this step.
CN201410495146.8A 2014-09-25 2014-09-25 Cone automatic deploying and retracting method Active CN104328750B (en)

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Application Number Priority Date Filing Date Title
CN201410495146.8A CN104328750B (en) 2014-09-25 2014-09-25 Cone automatic deploying and retracting method

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Application Number Priority Date Filing Date Title
CN201410495146.8A CN104328750B (en) 2014-09-25 2014-09-25 Cone automatic deploying and retracting method

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CN104328750A true CN104328750A (en) 2015-02-04
CN104328750B CN104328750B (en) 2016-08-31

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104805779A (en) * 2015-05-15 2015-07-29 上海电机学院 Rotary vehicle for automatically placing and withdrawing traffic cones, and method for automatically placing and withdrawing traffic cones
CN105064235A (en) * 2015-07-08 2015-11-18 江阴市艾迪电器科技有限公司 Safety stack automatic folding and unfolding technology
CN106436607A (en) * 2016-10-18 2017-02-22 北京泽通科技开发有限公司 Automatic traffic cone placing, withdrawing and storing method
CN107724283A (en) * 2017-09-28 2018-02-23 兰州工业学院 One kind folds cone automatic deploying and retracting car
CN109577238A (en) * 2018-11-15 2019-04-05 江阴市艾迪电器科技有限公司 Cone grasping means
CN111017507A (en) * 2019-12-30 2020-04-17 徐州徐工随车起重机有限公司 Conical cylinder storage and transportation device, control method and vehicle
CN112609611A (en) * 2020-12-11 2021-04-06 广东嘉腾机器人自动化有限公司 Roadblock transport AGV

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104805779A (en) * 2015-05-15 2015-07-29 上海电机学院 Rotary vehicle for automatically placing and withdrawing traffic cones, and method for automatically placing and withdrawing traffic cones
CN105064235A (en) * 2015-07-08 2015-11-18 江阴市艾迪电器科技有限公司 Safety stack automatic folding and unfolding technology
CN106436607A (en) * 2016-10-18 2017-02-22 北京泽通科技开发有限公司 Automatic traffic cone placing, withdrawing and storing method
CN107724283A (en) * 2017-09-28 2018-02-23 兰州工业学院 One kind folds cone automatic deploying and retracting car
CN107724283B (en) * 2017-09-28 2023-11-10 兰州工业学院 Automatic folding cone winding and unwinding vehicle
CN109577238A (en) * 2018-11-15 2019-04-05 江阴市艾迪电器科技有限公司 Cone grasping means
CN111017507A (en) * 2019-12-30 2020-04-17 徐州徐工随车起重机有限公司 Conical cylinder storage and transportation device, control method and vehicle
CN112609611A (en) * 2020-12-11 2021-04-06 广东嘉腾机器人自动化有限公司 Roadblock transport AGV

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