CN104234302A - Self-heat-preservation prefabricated outer wall board with frame net rack - Google Patents

Self-heat-preservation prefabricated outer wall board with frame net rack Download PDF

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Publication number
CN104234302A
CN104234302A CN201410431227.1A CN201410431227A CN104234302A CN 104234302 A CN104234302 A CN 104234302A CN 201410431227 A CN201410431227 A CN 201410431227A CN 104234302 A CN104234302 A CN 104234302A
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CN
China
Prior art keywords
steel wire
heat
wall panel
sandwich board
steel
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Pending
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CN201410431227.1A
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Chinese (zh)
Inventor
王法平
吴韬
刘洋
蒋庆
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Anhui Yu Tai Building Technology Group Co ltd
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Anhui Yu Tai Building Technology Group Co ltd
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Priority to CN201410431227.1A priority Critical patent/CN104234302A/en
Publication of CN104234302A publication Critical patent/CN104234302A/en
Pending legal-status Critical Current

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Abstract

The invention discloses a self-heat-preservation prefabricated outer wall board with a frame net rack. The prefabricated outer wall board comprises a heat-preservation sandwich board, steel wire net sheets and inclined inserting bars, wherein a space steel wire net rack is formed by the upper and lower steel wire net sheets and the heat-preservation sandwich board is arranged in the space steel wire net rack; the upper and lower steel wire net sheets are arranged at the peripheral edges along with the heat-preservation sandwich board, are bent inwards by two rows and are additionally provided with tie bars to form a frame steel bar cage; and lightweight concrete wall bodies are arranged on the upper and lower surfaces, and the peripheries of the space steel wire net rack. According to the self-heat-preservation prefabricated outer wall board, industrial prefabrication can be realized and the self weight is light; the periphery can be in flexible connection with a main body so that the anti-seismic effect is better; and meanwhile, the self-heat-preservation prefabricated outer wall board has the characteristics of rapid construction speed, low construction cost, energy conservation and environmental friendliness, safety and reliability and good heat preservation effect.

Description

A kind of precast wall panel with frame rack self-heat conserving
Technical field
The invention belongs to technical field of buildings, relate to the precast wall panel of prefabricated concrete structure in a kind of industrialized house, particularly a kind of band frame rack precast wall panel being applied to non-bearing self-heat conserving in assembling frame structure.
Background technology
From the beginning of this century by since all-round popularization " the real limit of taboo is sticky " policy, in traditional concrete frame structure, infilled wall adopts building block to instead of clay solid brick mostly, achieve certain resources conservation effect, construction weight is decrease to some degree also, but because infilled wall still belongs to masonry structure component, thus its globality is poor, still one of Typical Seismic Damage in earthquake such as the right-angled intersection shear crack of all previous earthquake centre devastatingly infilled wall, although take the seismic measuress such as ring beam and construction column, fundamentally do not solve the generation of this earthquake.On the other hand, collapse in order to avoid outer sudden strain of a muscle occurs infilled wall in earthquake, the connection measure must taking necessity between masonry filler wall and chassis body structure is all defined in existing each specification or code, as buried tension rib or paving reinforced mesh etc. underground, so must consider again the stiffness contribution of infilled wall to frame construction, increase geological process, scholar is had to propose the method for level of setting up in the work progress of blockwork and vertical flexible separating layer, effectively reduce the stiffness contribution of blockwork to chassis body, but too increase working procedure simultaneously, claim for eot, and traditional building construction difficult quality effectively ensures.Visible, as long as still adopt traditional on-the-spot building construction method, just there are two fundamental issues: the duration is longer, construction quality can not absolute guarantee, and then result in the anti-seismic performance impact of infilled wall on chassis body and can not effectively solve at all.And framework house adopts " manufacture " mode of prefabrication and assembly construction to represent the developing direction of a kind of advanced person of technical field of buildings.
Steel wire net rack insulation sandwich board structure is scientific and reasonable, and mechanical property is good, is not only incubated but also heat insulation, popular in many countries of Europe, the United States.Rack sandwiched plate production equipment and technology introduce China in early 1980s, once cause a sensation at home.Country has worked out product standard for this reason, and application atlas is also published in various places, is used widely in construction work.Good luck is not long, and a large amount of manual plugging wire plate floods market, and has confused normal order, depreciation of demanding a lower price, and barbarous construction, finish coat generally ftractures, and has a strong impact on use, is even restricted in some places.A kind of new technical scheme is now provided.
Summary of the invention
The object of the present invention is to provide and a kind ofly can realize the prefabricated unitary tape frame rack sandwich self-insulating external wall panel of batch production, the problems such as the heat preserving heat insulating noise insulation of effective solution housing construction, improve the proportion of industrialization and mechanization in housing construction manufacture process, realize the comprehensive benefits such as construction simple, artificial minimizing, energy consumption reduction, cost reduction, duration shortening.
Object of the present invention can be achieved through the following technical solutions:
A kind of precast wall panel with frame rack self-heat conserving, this precast wall panel comprises insulation sandwich board, steel fabric sheet and oblique cutting muscle, upper and lower two panels steel fabric sheet welds with the oblique cutting muscle of surrounding and forms Steel Space screen frame, described insulation sandwich board is placed in Steel Space screen frame, upper and lower two panels steel fabric sheet is along insulation sandwich board edge, divide curved in two rows and set up lacing wire formation frame reinforcing cage, the upper and lower surface of Steel Space screen frame and surrounding are provided with light weight concrete construction leaf wall, and light weight concrete construction Ye Qiang lower end is provided with outward-dipping outer angled end-face.
Described heat insulating sandwich plate thickness is 80-100mm.
Described insulation sandwich board adopts cystosepiment or extruded sheet, or adopts the sandwich combining form of bi-material, i.e. extruded sheet-cystosepiment-extruded sheet.
Described steel fabric sheet is formed by crisscross steel wire weld, and steel wire diameter is 3-5mm.
Described oblique cutting muscle adopts stainless steel wire, and steel wire diameter is 3-5mm, and the crosspoint in length and breadth of steel fabric sheet all connects upper and lower two-layer steel fabric sheet by oblique cutting muscle.
Described frame reinforcing cage by upper and lower two steel fabric sheets punishing along insulation sandwich board edge curved in two rows and set up lacing wire and form.
Beneficial effect of the present invention:
(1) surrounding of light weight concrete construction leaf wall adopts to flexibly connect and fixes with agent structure, not only reduces alien invasion heat insulation work amount, effectively improves speed of application, and efficiently solve Pack the outer wall to frame construction antidetonation adverse influence;
(2) quality of precast wall panel is better than site operation, because its production completes in factory, Mold Making precision is high, and error is little, size is standard more, and the installation of the colligation location of reinforcing bar, concreting, built-in fitting and hydroelectric line can be accomplished accurate; Can pre-buried door and window in side fascia, door and window and side fascia are melted into a whole, and have the feature of waterproof, antiseep, avoid most building " common quality defect ", make construction quality be easier to control;
(3) insulation sandwich board two sides and surrounding adopt light weight concrete construction leaf wall to make overcoat, and warming plate covers by overcoat completely, has good fire-proof function, and the burning behavior class of side fascia can reach A level;
(4) prefabrication, produces the impact not by time and weather; In-site installation, efficiency of construction improves, and reduce environment pollution, comprehensive benefit is remarkable simultaneously;
(5) degree of plainness for wall surface is high, without the need to mortar plastering is levelling again, saves material with artificial;
(6) the wide high size of integrated precast wallboard can be produced according to actual needs;
(7) prefabrication vibration compacting, intensity high, be out of shape little, effectively solve the phenomenons such as wall body slit, infiltration, drum shell.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the present invention is described in further detail.
Fig. 1 is prefabricated panel principal plane schematic diagram;
Fig. 2 is prefabricated panel plane cross section schematic diagram;
Fig. 3 is the vertical sectional schematic diagram of prefabricated panel;
Fig. 4 is prefabricated panel and main body limit connector connection diagram;
In figure: 1, insulation sandwich board, 2, steel fabric sheet, 3, oblique cutting muscle, 4, light weight concrete construction leaf wall, 5, frame reinforcing cage, 6, pre-embedded bolt, 7, angle steel, 8, reinforced concrete prefabricated floor, 9, waterstop, 10, cast-in-place concrete floor, 11, wallboard limit connector, 12, outer angled end-face.
Detailed description of the invention
As shown in Figure 1, Figure 2, Figure 3 shows, upper and lower two panels steel fabric sheet 2 and oblique cutting muscle 3 weld and form Steel Space screen frame, insulation sandwich board 1 is placed in Steel Space screen frame, upper and lower two panels steel fabric sheet 2 is along insulation sandwich board 1 edge, divide curved in two rows and set up lacing wire formation frame reinforcing cage 5, insulation sandwich board 1 can adopt cystosepiment or extruded sheet, or adopts the sandwich combining form of bi-material, i.e. extruded sheet-cystosepiment-extruded sheet.Steel fabric sheet 2 is formed by crisscross steel wire weld, and steel wire diameter is 3-5mm, and oblique cutting muscle 3 adopts stainless steel wire, and steel wire diameter is 3-5mm, and the crosspoint in length and breadth of steel fabric sheet 2 all connects upper and lower two-layer steel fabric sheet by oblique cutting muscle 3.The upper and lower surface of Steel Space screen frame formed and surrounding are provided with light weight concrete construction leaf wall 4, and light weight concrete construction leaf wall 4 and circumferential side frame reinforcing cage 5 are linked to be space entirety by rack and concrete.Precast wall panel of the present invention completes in factory, utilizes Mold Making precision high.
Thickness of the present invention is 150-200mm, and wherein, insulation sandwich board 1 thickness 80-100mm, about namely the thickness of light weight concrete construction leaf wall 4 only accounts for the half of side fascia gross section.The upper and lower surface of Steel Space screen frame and surrounding adopt light weight concrete construction leaf wall 4 to make overcoat, insulation sandwich board 1 is covered completely, make the present invention have well insulation and fire-proof function, also there is good Out-of-plane Stability simultaneously, bending resistance and cracking resistance good.Frame reinforcing cage 5; it both can protect insulation sandwich board 1; improve the globality of wallboard; can effectively solve again side fascia lifting, transport and installation process in lotus effect and deformity out of plane problem; and about concrete parts only accounts for the half of exterior wall gross section, effectively can alleviate exterior wall deadweight, adopt light weight concrete construction; deadweight can also be alleviated further, indirectly reduce Structures under Earthquake total shear in bottom.
Light weight concrete construction leaf wall 4 adopts light weight concrete construction or ordinary concrete, and during employing light weight concrete construction, strength grade is not less than LC7.5, and unit weight is no more than 15kN/m 3, adopt after mixing blowing agent during ordinary concrete, strength grade is not less than C30, and unit weight is no more than 25kN/m 3.
Steel Space screen frame with frame reinforcing cage 5 is assembled by batch production, wherein the node in length and breadth of steel fabric sheet 2 adopts welding, and oblique cutting muscle 3 is welded in length and breadth on crosspoint, connects upper and lower two-layer steel fabric sheet, Steel Space screen frame adopts the steel wire of unified specification, and its diameter is 3-5mm.
As shown in Figure 3, Figure 4, outward-dipping outer angled end-face 12 is made in side fascia lower end when Prefabrication, form constructional waterproofing, when facilitating installation, the horizontal waterstop 9 that side fascia lower end is formed uses sealant and the waterproofing mortar cementation of fissures, formation constructional waterproofing and material waterproofing combine, and effectively solve prefabricated panel infiltration and seepy question.
As Figure 1 and Figure 4, body of wall limit connector 11 comprises pre-embedded bolt 6 and angle steel 7, arrange at the indoor side circumferentially-spaced 1.2-1.5m of exterior wall during installation, two perforates wherein on angle steel 7 are oval, effectively avoid the earthquake caused due to the free sidesway of infilled wall constraint chassis body in earthquake.Reinforced concrete prefabricated floor 8 has cast-in-place concrete floor 10, and angle steel 7 is connected and fixed precast wall panel and cast-in-place concrete floor 10 by two pre-embedded bolts 6.
Flexibly connect, mainly refer to the connected mode of injecting glue or the cementation of fissures, precast wall panel surrounding and agent structure flexibly connect, and not only reduce alien invasion heat insulation work amount, effectively improve speed of application, and efficiently solve Pack the outer wall to frame construction antidetonation adverse influence.
Above content is only to structure example of the present invention and explanation; affiliated those skilled in the art make various amendment to described specific embodiment or supplement or adopt similar mode to substitute; only otherwise depart from the structure of invention or surmount this scope as defined in the claims, protection scope of the present invention all should be belonged to.

Claims (7)

1. the precast wall panel with frame rack self-heat conserving, this precast wall panel comprises insulation sandwich board (1) and to be welded with oblique cutting muscle (3) by upper and lower two panels steel fabric sheet (2) and forms Steel Space screen frame, it is characterized in that, described insulation sandwich board (1) is placed in Steel Space screen frame, upper and lower two panels steel fabric sheet (2) is along insulation sandwich board (1) edge, divide curved in two rows and set up lacing wire formation frame reinforcing cage (5), the upper and lower surface of Steel Space screen frame and surrounding are provided with light weight concrete construction leaf wall (4).
2. precast wall panel according to claim 1, is characterized in that, described insulation sandwich board (1) thickness is 80-100mm.
3. precast wall panel according to claim 1, is characterized in that, described insulation sandwich board (1) adopts cystosepiment or extruded sheet, or adopts the sandwich combining form of bi-material, i.e. extruded sheet-cystosepiment-extruded sheet.
4. precast wall panel according to claim 1, is characterized in that, described steel fabric sheet (2) is formed by crisscross steel wire weld, and steel wire diameter is 3-5mm.
5. precast wall panel according to claim 1, is characterized in that, described oblique cutting muscle (3) adopts stainless steel wire, and stainless steel wire diameter is 3-5mm.
6. precast wall panel according to claim 1, is characterized in that, described frame reinforcing cage (5) by upper and lower two steel fabric sheets (2) punishing along insulation sandwich board (1) edge curved in two rows and set up lacing wire and form.
7. precast wall panel according to claim 1, is characterized in that, described light weight concrete construction leaf wall (4) lower end is provided with the outer angled end-face (12) of constructional waterproofing.
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CN201410431227.1A 2014-08-28 2014-08-28 Self-heat-preservation prefabricated outer wall board with frame net rack Pending CN104234302A (en)

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Application Number Priority Date Filing Date Title
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105298062A (en) * 2015-10-30 2016-02-03 中汇建筑集团有限公司 Assembly type self-thermal-insulation light-weight concrete wall hanging panel and installation method
CN107700727A (en) * 2017-08-24 2018-02-16 华声(天津)国际企业有限公司 A kind of ribbed concrete steel wire net rack composite plate
CN109235748A (en) * 2018-10-08 2019-01-18 南阳市互联易家实业有限公司 Assembled-type house ladle frame concrete Multifunctional insulating wallboard
CN109386087A (en) * 2018-12-21 2019-02-26 潘仕高 Prefabricated hollow round pipe cast-in-place concrete building floor
WO2019085175A1 (en) * 2017-11-06 2019-05-09 史世英 Aerated block-based prefabricated wall panel and floor panel

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3494088A (en) * 1967-02-14 1970-02-10 Thor Waerner Connecting anchors for multiple layer concrete panels
GB2113268A (en) * 1981-12-23 1983-08-03 Ming Chang Chi Improved sandwich wall structure and the method for constructing the same
CN2455811Y (en) * 2000-12-19 2001-10-24 中建新建筑体系有限公司 Lightweight wall board
CN2597587Y (en) * 2003-02-14 2004-01-07 赵仲星 Polystyrene sandwich slab with bidirectional inclined inserted wire 3-D space steel wire net frame
CN101260720A (en) * 2008-04-11 2008-09-10 山东龙新建材股份有限公司 Network frame prefabricated composite board, sandwiched floor and its connection construction method
CN201474151U (en) * 2009-05-08 2010-05-19 厦门市榕薪环保设备有限公司 Sandwich wall body plate
CN103510723A (en) * 2013-09-23 2014-01-15 安徽宇泰建筑科技集团有限公司 Integrally assembled type frame structure housing system
CN103669707A (en) * 2013-12-31 2014-03-26 吕燕 Light composite prefabricated wallboard for house and preparation method thereof
CN204174826U (en) * 2014-08-28 2015-02-25 安徽宇泰建筑科技集团有限公司 A kind of precast wall panel with frame rack self-heat conserving

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3494088A (en) * 1967-02-14 1970-02-10 Thor Waerner Connecting anchors for multiple layer concrete panels
GB2113268A (en) * 1981-12-23 1983-08-03 Ming Chang Chi Improved sandwich wall structure and the method for constructing the same
CN2455811Y (en) * 2000-12-19 2001-10-24 中建新建筑体系有限公司 Lightweight wall board
CN2597587Y (en) * 2003-02-14 2004-01-07 赵仲星 Polystyrene sandwich slab with bidirectional inclined inserted wire 3-D space steel wire net frame
CN101260720A (en) * 2008-04-11 2008-09-10 山东龙新建材股份有限公司 Network frame prefabricated composite board, sandwiched floor and its connection construction method
CN201474151U (en) * 2009-05-08 2010-05-19 厦门市榕薪环保设备有限公司 Sandwich wall body plate
CN103510723A (en) * 2013-09-23 2014-01-15 安徽宇泰建筑科技集团有限公司 Integrally assembled type frame structure housing system
CN103669707A (en) * 2013-12-31 2014-03-26 吕燕 Light composite prefabricated wallboard for house and preparation method thereof
CN204174826U (en) * 2014-08-28 2015-02-25 安徽宇泰建筑科技集团有限公司 A kind of precast wall panel with frame rack self-heat conserving

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105298062A (en) * 2015-10-30 2016-02-03 中汇建筑集团有限公司 Assembly type self-thermal-insulation light-weight concrete wall hanging panel and installation method
CN105298062B (en) * 2015-10-30 2018-01-12 中汇建筑集团有限公司 A kind of installation method of Assembled self-insulating lightweight concrete wall-mounted panel
CN107700727A (en) * 2017-08-24 2018-02-16 华声(天津)国际企业有限公司 A kind of ribbed concrete steel wire net rack composite plate
WO2019085175A1 (en) * 2017-11-06 2019-05-09 史世英 Aerated block-based prefabricated wall panel and floor panel
CN109235748A (en) * 2018-10-08 2019-01-18 南阳市互联易家实业有限公司 Assembled-type house ladle frame concrete Multifunctional insulating wallboard
CN109386087A (en) * 2018-12-21 2019-02-26 潘仕高 Prefabricated hollow round pipe cast-in-place concrete building floor

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Application publication date: 20141224