CN104201534A - Assembly welding technique for multimedia wire and automatic assembly welding machine - Google Patents
Assembly welding technique for multimedia wire and automatic assembly welding machine Download PDFInfo
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- CN104201534A CN104201534A CN201410345621.3A CN201410345621A CN104201534A CN 104201534 A CN104201534 A CN 104201534A CN 201410345621 A CN201410345621 A CN 201410345621A CN 104201534 A CN104201534 A CN 104201534A
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Abstract
The invention discloses an assembly welding technique for multimedia wire and an automatic assembly welding machine. The assembly welding technique for the multimedia wire includes steps that feeding, stripping core wire, shearing for the first time, stripping core wire, dip-coating soldering flux, dip-coating tin, straightening, shearing for the second time, assembling spare parts, welding and the like. The automatic assembly welding machine comprises a stand, a workbench arranged on the stand, and a vibration feeding device arranged on the stand, the vibration feeding device is connected with the workbench through a feeding lead rail, an automatic feeding device, an automatic core wire stripping device, a first shearing device, a soldering flux dip-coating device, a tin dip-coating device, an automatic straightening device, a second shearing device and an automatic assembling and welding device are arranged on the workbench in sequence according to the welding procedure steps, and the devices are located and arrayed straightly through a locating rod. The assembly welding technique for the multimedia wire and the automatic assembly welding machine greatly improve the multimedia wire welding efficiency, save the manpower and labor time, save the production cost and improve the multimedia wire welding quality.
Description
Technical field
The present invention relates to multimedia wire production and manufacture field, be specifically related to a kind of erection welding technique of multimedia wire rod and automatically assemble bonding machine.
Background technology
At present, along with the fast development of digital electronic goods, its peripheral equipment is supporting development thereupon also, is connecting wire rod between the two such as SATA, USB, VGA, HDMI, DC, audio frequency and video connecting line, high-definition data line etc. also become the important step of its development.Wire rod, due to the needs of its purposes, is also challenged in production technology.At present, in the erection welding technique of HDMI wire rod, generally comprise: cut wheat and draw, row's heart yearn, depoling line, wicking, than cutting, dress part, dress tool, arrange conductor, the techniques such as welding, these techniques generally all adopt people's manual operations, but, in the manual operating process of people, find, the erection welding technique of wire rod is too complicated, and work technological process is long, and can not get ensureing at the linking and the operational quality that adopt the each technique of people's manual operations, for example, in the time of welding, pad connects insecure, easily cause the fault such as short circuit or short circuit, affect the normal use of Wire material terminal, when connecing, tin wire bond can not cover the end of a thread completely, easily rupture and come off, useful life is not long, at depoling wire loop joint, often there will be operating personnel's misoperation, cause core wires impaired or directly cut off, cause the waste of heart yearn, than cutting link, owing to adopting manual operations, more improper than cutting, cause the product quality heterogeneity produced, affect overall appearance and the quality of product, then have very person, cause product rejection, increase the defect rate of product, in addition, people's manual operations, has spent a large amount of manpower man-hours, and workman's labour intensity is excessive, and these factors are all brought white elephant to enterprise.
Application number is in the Chinese patent of " 201210510640.8 ", the patent of invention that name is called " a kind of wire rod automatic soldering technique and wire rod automatic welding machine " is disclosed, its technical scheme is as follows:, one station charging aperture of charging processing unit is undertaken wire rod to be welded to guide to after peeling cuts in the localization tool that transmitting device pushes away by cutting work station, tin silk is imported described Shang Xi mechanism by two station charging apertures, and terminal to be connected is imported described Welding Structure by three station charging apertures; Shang Xi mechanism flattens described tin silk to cut the moulding of rear tin sheet, and by die-casting process, described tin sheet is carried out to riveting, tin sheet is wrapped in to the junction of described wire rod and terminal; Described Welding Structure connects the localization tool of fixing wire rod to be welded to cause welding post, after accurately locating, realizes the constant temperature welding of wire rod and terminal with described terminal to be connected; Automation realizes wire rod welding processing, covers the end of a thread when tin wire bond connects completely, and not easy fracture and coming off extends product useful life.The present invention can realize automatic wire welding processing, covers the end of a thread when tin wire bond connects completely, and not easy fracture and coming off extends product useful life.But Welding Structure and technique are too complicated, therefore can affect welding efficiency, welding procedure of the present invention and bonding machine also need artificial loading simultaneously, do not realize automatic welding completely, therefore slightly higher on production cost, and the production efficiency of product also has a certain impact.
Application number is in the Chinese patent of " 201310001288.X ", the patent of invention that name is called " a kind of processing technology of Wire material terminal " is disclosed, its technical scheme is as follows: comprise the following steps: the first step, wire rod processing: the wire rod cutting into two exact halves after line carries out outer by decortication and heart yearn decortication processing; Second step, separated time: the heart yearn heart yearn after treatment of peeling is carried out to separated time processing; The 3rd step, dials heart yearn: separated time heart yearn after treatment is dialled to heart yearn processing; The 4th step, riveting: will dial heart yearn heart yearn after treatment and carry out monolateral riveting processing or bilateral riveting processing together with terminal under punching press riveter.With respect to prior art, the present invention adopts the mode of riveting to replace traditional welding manner to process Wire material terminal, and not only efficiency is high, and conductor and terminal be connected firmly, difficult drop-off.But in the present invention, the above each process of explanation does not adopt manual operation mostly, therefore, there is the unsettled problem of quality, simultaneously, also can increase the production burden of enterprise, in addition, riveting mode can only or be used the processing of the not high wire rod of functional requirement for outward appearance.
Summary of the invention
In order to address the above problem, the invention provides a kind of erection welding technique of multimedia wire rod and automatically assemble bonding machine, having increased substantially the welding efficiency of multimedia wire rod, having saved manpower man-hour, save production cost, improved the welding quality of multimedia wire rod simultaneously.
An erection welding technique for multimedia wire rod, mainly comprises the following steps:
(1) feeding is fixed and the end of a thread is had one's hair trimmed, and multimedia wire rod to be welded is had one's hair trimmed to the end of a thread than cutting device by automatic feeding feeding to the first;
(2) depoling line, the decortication that automatic lift heart yearn device wraps up the outer quilt of heart yearn to the multimedia wire rod of bringing is processed;
(3) soak scaling powder, carried out automatic dip-coating scaling powder by position by soaking scaling powder device by outer de-multimedia wire rod good heart yearn;
(4) wicking, similar with step (3), automatic wicking is carried out by immersion tin device in the outer place that is soaked with scaling powder by position of the de-good heart yearn of multimedia wire rod;
(5) stretching, the multimedia wire rod that has soaked tin is undertaken stretching by automatic straightening device;
(6) for the second time than Jian, similar with step (1), carried out trimming than Jian than Jian device by second by position by outer de-the multimedia wire rod that has soaked scaling powder good heart yearn;
(7) Assembly of the parts welding, part to be assembled is delivered to automatic assembling welder by pay-off, automatically the position that assembling welder has soaked Assembly of the parts tin to multimedia wire rod, and by weld zone heated baking, thereby part and multimedia wire rod are welded together closely.
A kind of automatic assembling bonding machine of realizing a kind of erection welding technique of multimedia wire rod described in claim 1, comprise support, be arranged on the workbench on support, be arranged on the vibrations pay-off of support one end, described vibrations pay-off is connected with described workbench by feeding guide, on described workbench, be disposed with automatic feeding according to welding sequence step, first than Jian device, automatic trip heart yearn device, soak scaling powder device, immersion tin device, automatically straightening device, second than Jian device, automatically assembling welder, and each device is mutually adjacent and in alignment by a positioning rod positioning arrangement.
Further, on described backstay, be provided with guide rail, be occluding with some slide blocks on described guide rail, the lower surface of described slide block is also provided with guide groove.
Further, described automatic feeding, automatic trip heart yearn device, first than Jian device, soak scaling powder device, immersion tin device, automatically straightening device, second than Jian device, automatically assemble between welder and all interconnect by a contiguous block, the guide groove interlock of described contiguous block and described slide block.
Further, be provided with multiple fixed supporting seats on described work top, be provided with a fixed card slot on described fixed supporting seat, the center of gravity of described fixed card slot draws a straight line along described workbench length direction.
Further, described automatic feeding, first than Jian device, automatic trip heart yearn device, soak scaling powder device, immersion tin device, automatically straightening device, second than Jian device, automatically assemble on the base of welder and be provided with holding section, described holding section is by T-shaped draw-in groove and projection mix proportion, and two end faces of the base of described said apparatus are at least provided with 1 draw-in groove or 1 projection.
Further, described automatic feeding, first than Jian device, automatic trip heart yearn device, soak scaling powder device, immersion tin device, automatically straightening device, second than Jian device, the base that automatically assembles welder is fixed in the draw-in groove of described support holder, and the described base of device separately interconnects by described holding section, forms straight line.
Further, described workbench one side is also provided with the placement platform for overhauling or place product.
Further, described vibrations pay-off is connected with the pusher guide rail of described automatic assembling welder by described feeding guide.
Further, described automatic assembling welder is made up of department of assembly and weld part, described department of assembly mainly comprises support, is arranged at the feeding track that the assembling cylinder on support is arranged at the fitter's bench of frame bottom, is connected with described fitter's bench, described weld part mainly comprises heat block and lower heat block, described upper heat block be fixed on described support transverse slat inner side and be positioned at described workbench directly over, described lower heat block be fixed on described frame bottom and be positioned at described workbench under.
The invention has the advantages that: adopt assembling welding procedure automatically, further people's manual operation craft is done to further improvement and optimization, make the linking compact and reasonable more between technique, the production efficiency of wire rod and the quality of wire rod are increased substantially, save manpower man-hour, reduced production cost, technique of the present invention can be used as the design that realizes this automatic equipment that automatically assembles welding procedure as guidance, realizes the standardization that equipment design is produced; In the present invention, according to the automatic assembling bonding machine of technological design, have compact conformation, production efficiency is high, quality homogeneous, and the advantage that defect rate is low, welder can be realized auto-feed feeding, has improved welding efficiency and has saved the cost of artificial feeding.
Brief description of the drawings
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, to the accompanying drawing of required use in embodiment or description of the Prior Art be briefly described below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is a kind of process chart of erection welding technique of multimedia wire rod;
Fig. 2 is the structural upright schematic diagram that automatically assembles bonding machine;
Fig. 3 is the A partial enlarged drawing that automatically assembles welder.
Embodiment
The invention provides a kind of erection welding technique of multimedia wire rod and automatically assemble bonding machine, having increased substantially the welding efficiency of multimedia wire rod, having saved manpower man-hour, having saved production cost, having improved the welding quality of multimedia wire rod simultaneously.
Below in conjunction with the accompanying drawing in the present invention, the technical scheme in the present invention is clearly and completely described, obviously, described is only the present invention's part embodiment, instead of whole embodiment.Based on the embodiment in the present invention, the every other embodiment that those of ordinary skill in the art obtain under the prerequisite of not making creative work, belongs to the scope of protection of the invention.
Shown in Fig. 1, a kind of erection welding technique of multimedia wire rod, mainly comprises the following steps:
(1) feeding is fixed and the end of a thread is had one's hair trimmed, multimedia wire rod to be welded is had one's hair trimmed to the end of a thread than cutting device by automatic feeding feeding to the first, can carry out feeding for many wire rods fixes, general 1-3 root is comparatively suitable, automatic feeding is fixed wire rod, general fixed position is apart from the end of a thread 20mm-25mm, facilitates the propelling movement of wire rod and the end of a thread is had one's hair trimmed, and the end of a thread after having one's hair trimmed is generally 18mm-23mm apart from the distance of fixed position;
(2) depoling line, wire rod after the end of a thread is had one's hair trimmed again through pay-off feeding to automatic lift heart yearn device to the processing of peeling of the outer quilt of multimedia wire rod parcel heart yearn, the length of de-outer quilt is generally 15mm-18mm, is convenient to follow-uply soak solder resist and wicking to sloughing the heart yearn of outer quilt;
(3) soak scaling powder, carried out automatic dip-coating scaling powder by position by soaking scaling powder device by outer de-multimedia wire rod good heart yearn, in order to ensure many heart yearns to be carried out effective dip-coating of scaling powder simultaneously, while soaking scaling powder, can suitably overturn to fixing heart yearn, ensure the coating scaling powder that the heart yearn position of de-good outer quilt can both homogeneous;
(4) wicking, similar with step (3), automatic wicking is carried out by immersion tin device in the outer place that is soaked with scaling powder by position of the de-good heart yearn of multimedia wire rod, ensures that the place that is coated with scaling powder all can soak tin;
(5) stretching, the multimedia wire rod that has soaked tin is undertaken stretching by automatic straightening device, be convenient to that follow-up ratio is cut and the erection welding of part;
(6) for the second time than Jian, similar with step (1), carried out trimming than Jian than Jian device by second by position by outer de-the multimedia wire rod that has soaked scaling powder good heart yearn, due to aforesaid wicking process, may cause unnecessary tin to be coated on the end face of the end of a thread, affect follow-up Assembly of the parts and welding quality, therefore must carry out for the second time, than cutting, the end of a thread being had one's hair trimmed again to the end of a thread;
(7) Assembly of the parts welding, part feeding device to be assembled is delivered to automatic assembling welder, automatically the position that assembling welder has soaked Assembly of the parts tin to multimedia wire rod, and by weld zone heated baking, thereby part and multimedia wire rod are welded together closely, when baking, temperature should not be too highly generally advisable at 280 DEG C-300 DEG C, and baking time is controlled between 25s-30s.
Shown in Fig. 2 and Fig. 3, a kind of automatic assembling bonding machine of the erection welding technique that realizes multimedia wire rod, comprises support 1, be arranged on the workbench 2 on support 1, be arranged on the vibrations pay-off 100 of support 1 one end, described vibrations pay-off 100 is connected with described workbench 2 by feeding guide 1002, on described workbench 2, is disposed with automatic feeding 3 according to welding sequence step, first than Jian device 4, automatic trip heart yearn device 5, soak scaling powder device 6, immersion tin device 7, automatically straightening device 8, second than Jian device 12, automatically assembling welder 9, and each device is mutually adjacent and in alignment by a positioning rod 300 positioning arrangements, on described backstay 300, be provided with guide rail 3001, on described guide rail 3001, be occluding with some slide blocks 500, the lower surface of described slide block 500 is also provided with guide groove (not indicating), described automatic feeding 3, first than Jian device 4, automatic trip heart yearn device 5, soak scaling powder device 6, immersion tin device 7, automatically straightening device 8, second than Jian device 12, automatically between assembling welder 9, all interconnect by contiguous block 400, the guide groove interlock of described contiguous block 400 and described slide block 500, on described work top, be provided with multiple fixed supporting seats 10, on described fixed supporting seat 10, be provided with a fixed card slot 101, the center of gravity of described fixed card slot 101 draws a straight line along described workbench length direction, described automatic feeding 3, first than Jian device 4, automatic trip heart yearn device 5, soak scaling powder device 6, immersion tin device 7, automatically straightening device 8, second than Jian device 12, automatically on the base 300 of assembling welder 9, be provided with holding section 3001, described holding section 3001 is by T-shaped draw-in groove and projection mix proportion, 300 two end faces of base of described said apparatus are at least provided with 1 draw-in groove or 1 projection, described automatic feeding 3, first than Jian device 4, automatic trip heart yearn device 5, soak scaling powder device 6, immersion tin device 7, automatically straightening device 8, second than Jian device 12, automatically the base 300 of assembling welder 9 is fixed in the draw-in groove 101 of described support holder 10, and the described base of device separately interconnects by described holding section 3001, form straight line, described workbench one side is also provided with the placement platform 200 for overhauling or place product, described vibrations pay-off 100 is connected with the pusher guide rail 91 of described automatic assembling welder 9 by described feeding guide 1002, described automatic assembling welder 9 is made up of department of assembly 92 and weld part 93, and described department of assembly 92 mainly comprises support 94, be arranged at the fitter's bench 96 that assembling cylinder 95 on support 94 is arranged at support 94 bottoms, the feeding track (not indicating) being connected with described fitter's bench 96, described weld part 93 mainly comprises heat block 931 and lower heat block 932, described upper heat block 931 be fixed on described support 94 transverse slats inner sides and be positioned at described workbench 96 directly over, described lower heat block 932 be fixed on described support 94 bottoms and be positioned at described workbench 96 under.
The operation principle that the present embodiment assembles bonding machine is automatically as follows: first the wire rod of welding to be assembled is fixed on described automatic feeding 3, described automatic feeding 3 pushes to described first than cutting device 4 by the wire rod fixing, the end of a thread is carried out for the first time than cutting, the end of a thread is had one's hair trimmed, then, the end of a thread is sent to described automatic trip heart yearn device 5 by the wire rod after having one's hair trimmed, outer quilt to wire rod divests, after the outer quilt of heart yearn is divested, wire rod pushed to described in soak scaling powder device 6, to divesting the heart yearn dip-coating scaling powder of the end of a thread, after treating that scaling powder soaks figure, described immersion tin device 7 will carry out wicking to the heart yearn that is soaked with scaling powder, soak after tin, the pushed extremely described automatic straightening device 8 of wire rod carries out stretching to wire rod, then carry out described second than cutting on device 12, wire rod is carried out for the second time than cutting, to remove unnecessary scolding tin, assemble the department of assembly 92 that last wire rod is sent to described automatic assembling welder 9, Assembly part is delivered to Assembly part on described pusher guide rail 91 by described vibrations pay-off 100, 91, described pusher guide rail pushes to Assembly part on the fitter's bench 96 of described department of assembly 92, described assembling cylinder 95 moves, Assembly of the parts is had in dip-coating on the heart yearn of scolding tin, after to be assembled, weld part 93 will toast assembly head, make part and heart yearn be welded into one.
The invention has the advantages that: adopt assembling welding procedure automatically, further people's manual operation craft is done to further improvement and optimization, make the linking compact and reasonable more between technique, the production efficiency of wire rod and the quality of wire rod are increased substantially, save manpower man-hour, reduced production cost, technique of the present invention can be used as the design that realizes this automatic equipment that automatically assembles welding procedure as guidance, realizes the standardization that equipment design is produced; In the present invention, according to the automatic assembling bonding machine of technological design, have compact conformation, production efficiency is high, quality homogeneous, and the advantage that defect rate is low, welder can be realized auto-feed feeding, has improved welding efficiency and has saved the cost of artificial feeding.
Above content is in conjunction with concrete preferred implementation further description made for the present invention, can not assert that specific embodiment of the invention is confined to these explanations.For general technical staff of the technical field of the invention, without departing from the inventive concept of the premise, can also make some simple deduction or replace, all should be considered as belonging to protection scope of the present invention.
Claims (10)
1. an erection welding technique for multimedia wire rod, is characterized in that, mainly comprises the following steps:
Feeding is fixed and the end of a thread is had one's hair trimmed, and multimedia wire rod to be welded is had one's hair trimmed to the end of a thread than cutting device by automatic feeding feeding to the first;
Depoling line, the decortication that automatic lift heart yearn device wraps up the outer quilt of heart yearn to the multimedia wire rod of bringing is processed;
Soak scaling powder, carried out automatic dip-coating scaling powder by position by the described scaling powder device that soaks by outer de-multimedia wire rod good heart yearn;
Wicking, similar with step (3), automatic wicking is carried out by immersion tin device in the outer place that is soaked with scaling powder by position of the de-good heart yearn of multimedia wire rod;
Stretching, the multimedia wire rod that has soaked tin is undertaken stretching by automatic straightening device;
Than Jian, similar with step (1) for the second time, carried out trimming than Jian than Jian device by second by position by outer de-the multimedia wire rod that has soaked scaling powder good heart yearn;
Assembly of the parts welding, part to be assembled is delivered to automatic assembling welder by pay-off, automatically the position that assembling welder has soaked Assembly of the parts tin to multimedia wire rod, and by weld zone heated baking, thereby part and multimedia wire rod are welded together closely.
2. realize the automatic assembling bonding machine of a kind of erection welding technique of multimedia wire rod described in claim 1 for one kind, comprise support, be arranged on the workbench on support, be arranged on the vibrations pay-off of support one end, described vibrations pay-off is connected with described workbench by feeding guide, it is characterized in that, on described workbench, be disposed with automatic feeding according to welding sequence step, first than Jian device, automatic trip heart yearn device, soak scaling powder device, immersion tin device, automatically straightening device, second than Jian device, automatically assembling welder, and each device is mutually adjacent and in alignment by a positioning rod positioning arrangement.
3. automatic assembling bonding machine according to claim 2, is characterized in that, on described backstay, is provided with guide rail, is occluding with some slide blocks on described guide rail, and the lower surface of described slide block is also provided with guide groove.
4. according to the automatic assembling bonding machine described in claim 2 or 3, it is characterized in that, described automatic feeding, automatic trip heart yearn device, first than Jian device, soak scaling powder device, immersion tin device, automatically straightening device, second than Jian device, automatically assemble between welder and all interconnect by a contiguous block, the guide groove interlock of described contiguous block and described slide block.
5. automatic assembling bonding machine according to claim 2, it is characterized in that, on described work top, be provided with multiple fixed supporting seats, be provided with a fixed card slot on described fixed supporting seat, the center of gravity of described fixed card slot draws a straight line along described workbench length direction.
6. according to the automatic assembling bonding machine described in claim 2 or 5, it is characterized in that, described automatic feeding, first than Jian device, automatic trip heart yearn device, soak scaling powder device, immersion tin device, automatically straightening device, second than Jian device, automatically assemble on the base of welder and be provided with holding section, described holding section is by T-shaped draw-in groove and projection mix proportion, and two end faces of the base of described said apparatus are at least provided with 1 draw-in groove or 1 projection.
7. automatic assembling bonding machine according to claim 6, it is characterized in that, described automatic feeding, first than Jian device, automatic trip heart yearn device, soak scaling powder device, immersion tin device, automatically straightening device, second than Jian device, the base that automatically assembles welder is fixed in the draw-in groove of described support holder, and the described base of device separately interconnects by described holding section, forms straight line.
8. automatic assembling bonding machine according to claim 2, is characterized in that, described workbench one side is also provided with the placement platform for overhauling or place product.
9. automatic assembling bonding machine according to claim 2, is characterized in that, described vibrations pay-off is connected with the pusher guide rail of described automatic assembling welder by described feeding guide.
10. according to the automatic assembling bonding machine described in claim 2 or 9, it is characterized in that, described automatic assembling welder is made up of department of assembly and weld part, described department of assembly mainly comprises support, be arranged at the fitter's bench that assembling cylinder on support is arranged at frame bottom, the feeding track being connected with described fitter's bench, described weld part mainly comprises heat block and lower heat block, described upper heat block be fixed on described support transverse slat inner side and be positioned at described workbench directly over, described lower heat block be fixed on described frame bottom and be positioned at described workbench under.
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| CN201410345621.3A CN104201534B (en) | 2014-07-18 | 2014-07-18 | The erection welding technique and automatic assembling bonding machine of a kind of multimedia wire rod |
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| CN201410345621.3A CN104201534B (en) | 2014-07-18 | 2014-07-18 | The erection welding technique and automatic assembling bonding machine of a kind of multimedia wire rod |
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| CN105935825A (en) * | 2016-07-10 | 2016-09-14 | 霍丁格包尔文(苏州)电子测量技术有限公司 | Automatic tin applying machine of strain gauge lead |
| CN106238854A (en) * | 2016-10-19 | 2016-12-21 | 惠州市锐达电子有限公司 | A kind of connecting line automatic riveting, welding equipment |
| CN108063359A (en) * | 2016-11-08 | 2018-05-22 | 惠州市和宏电线电缆有限公司 | The assembly technology and its automatic production line of a kind of data cable |
| CN110247286A (en) * | 2019-05-17 | 2019-09-17 | 陕西飞机工业（集团）有限公司 | A kind of method and device of large-section lead tining |
| CN114178866A (en) * | 2022-01-10 | 2022-03-15 | 苏州帕缇科勒智能科技有限公司 | Automatic wire rod aftertreatment production facility |
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| CN114178866A (en) * | 2022-01-10 | 2022-03-15 | 苏州帕缇科勒智能科技有限公司 | Automatic wire rod aftertreatment production facility |
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