CN109877499A - One kind being used for flexible cable automatic welding machine people - Google Patents
One kind being used for flexible cable automatic welding machine people Download PDFInfo
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- CN109877499A CN109877499A CN201910321102.6A CN201910321102A CN109877499A CN 109877499 A CN109877499 A CN 109877499A CN 201910321102 A CN201910321102 A CN 201910321102A CN 109877499 A CN109877499 A CN 109877499A
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- plug
- flexible cable
- mounting plate
- welding machine
- automatic welding
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Abstract
One kind being used for flexible cable automatic welding machine people, it is related to a kind of automatic welding machine.The present invention solves the problems, such as existing human weld's mode there are production efficiencys that low, yield rate is low, labor intensity of operating staff is big.Two pieces of limits clamp transition plates vertically and are oppositely arranged on the side of pedestal, it is fixed with rack gear vertically on one end face of plug tooling mounting plate, multiple plug clip slots are from top to bottom successively machined on the other end of plug tooling mounting plate, gear is mounted on the output shaft of driving motor, wheel and rack intermeshing setting；It adjusts support one end to be packed on welding electric appliance box, rotary cylinder, which is packed in, to be adjusted on support, and one end of rotating basis is mounted on rotary cylinder, and the other end of rotating basis is equipped with pneumatic actuating device, and plug clamping jaw is mounted on pneumatic actuating device；Welding electric appliance box is electrically connected by electric wire with soldering appliance, and soldering appliance is vertically arranged in the top of plug clamping jaw.The present invention is used for flexible cable automatic welding.
Description
Technical field
The present invention relates to a kind of welding robots, and in particular to one kind is used for flexible cable automatic welding machine people.
Background technique
With increasing rapidly for digital product market, market increases the demand of audio connecting cord product year by year.Existing rank
Section audio line connects based on 3.5 millimeters of plug connections of major way.The welding of 3.5 millimeters of plugs of audio connecting cord and tone frequency channel wire is adopted
The mode manually welded.Existing welding production technology are as follows: first the external insulation layer of tone frequency channel wire is stripped by hand, exposes metal wire
Core.It is tin plating to core progress, remove the insulated paint outside core while tin plating.Finally by audio wire bonding by the way of artificial
It is connected on 3.5 millimeters of plugs.It can be realized the automatic operation of entire welding process currently without a kind of system.
To sum up, existing human weld's mode production efficiency is low, yield rate is low, labor intensity of operating staff is big.
Summary of the invention
The present invention is to solve existing human weld's mode there are production efficiencys that low, yield rate is low, operator's labour is strong
Big problem is spent, and then is provided a kind of for flexible cable automatic welding machine people.
The technical solution adopted by the present invention to solve the above technical problem is:
One kind of the invention includes plug automatic charging component 1, removing laser paint for flexible cable automatic welding machine people
Device 2, welding electric appliance box 3, synchronous conveyer band device 5, plug clamping jaw tooling 6, soldering appliance 14, pedestal 17 and multiple conducting wires are solid
Determine device 4, plug automatic charging component 1, welding electric appliance box 3 and removing laser paint device 2 are sequentially arranged along the length direction of pedestal 17,
Synchronous conveyer band device 5 is horizontally arranged on the upper surface of pedestal 17, is provided with along its length on synchronous conveyer band device 5
Multiple standoffs 4, automatic charging component 1 include rack gear 8, gear 9, driving motor 10, plug tooling mounting plate 11 and two
Block limit clamps transition plates 12, and two pieces of limits clamp transition plates 12 vertically and are oppositely arranged on the side of pedestal 17, plug tooling
Mounting plate 11 is located at two pieces of limits and clamps between transition plates 12, is fixed with rack gear vertically on an end face of plug tooling mounting plate 11
8, multiple plug clip slots, each plug clip slot inner clip are from top to bottom successively machined on the other end of plug tooling mounting plate 11
Hold a plug 7, driving motor 10 is mounted on pedestal 17, and gear 9 is mounted on the output shaft of driving motor 10, gear 9
It is intermeshed and is arranged with rack gear 8；
Plug clamping jaw tooling 6 includes adjusting support 12, rotating basis 13, rotary cylinder 18 and plug clamping jaw 16, adjusts branch
Seat 12 is located between plug automatic charging component 1 and welding electric appliance box 3, adjusts 12 one end of support and is packed on welding electric appliance box 3,
Rotary cylinder 18, which is packed in, to be adjusted on support 12, and one end of rotating basis 13 is mounted on rotary cylinder 18, rotating basis 13
The other end is equipped with pneumatic actuating device, and plug clamping jaw 16 is mounted on pneumatic actuating device；Weld electric appliance box 3 by electric wire with
Soldering appliance 14 is electrically connected, and soldering appliance 14 is vertically arranged in the top of plug clamping jaw 16.
In one embodiment, standoff 4 is rectangular parallelepiped structure, and conducting wire placement is provided on standoff 4
Slot 4-1, wire restraint card slot 4-2 and separated time fixator 4-3, conducting wire placing groove 4-1, wire restraint card slot 4-2 and separated time are fixed
Device 4-3 is set gradually along 4 length direction of standoff.
In one embodiment, multiple separated time slot 4-4 are machined on separated time fixator 4-3.
In one embodiment, the quantity of separated time slot 4-4 is three on separated time fixator 4-3.
In one embodiment, synchronous conveyer band device 5 includes two belt pulleys, synchronous conveyer band, pulley electric motors
And mounting plate, mounting plate are mounted on pedestal 17 along the length direction of pedestal 17, two belt pulleys are mounted on installation by wheel shaft
The both ends of plate, the output shaft of pulley electric motor and one of pulley shaft are affixed, and synchronous conveyer band is mounted on two skins
On belt wheel.
In one embodiment, multiple standoffs 4 are uniformly arranged on synchronous transport band.
In one embodiment, multiple plug clip slots are uniformly arranged along the length direction of plug tooling mounting plate 11.
In one embodiment, plug clip slot is rectangular parallelepiped structure, and one end of plug clip slot is machined with and plug size
The clip slot to match.
Compared with the prior art, the invention has the following beneficial effects:
Of the invention increases standoff for flexible cable automatic welding machine people, synchronous conveyer band device, inserts
Head automatic charging component, plug clamping jaw tooling and welding equipment are fixed the conducting wire equipped with conducting wire by synchronous conveyer band device
Device is transported to to-be-welded region, while plug is transferred to to-be-welded region from plug automatic charging tooling by plug clamping jaw, this
When plug and conducting wire just match, welding equipment starts to weld plug and conducting wire after the completion of movement, after welding, together
Step moves away the finished product after welding with production line, and next plug and conducting wire to be welded are done in the same fashion processing；
Flexible cable automatic welding is realized, compared with existing human weld's mode, substantially increases production efficiency, production efficiency mentions
High by 30% or more, yield rate improves 20% or more, significantly reduces the labor intensity of operator.
Detailed description of the invention
Fig. 1 is the overall structure stereogram for flexible cable automatic welding machine people of the invention；
Fig. 2 is the main view of automatic charging component 1 in the specific embodiment of the invention one；
Fig. 3 is the rearview of automatic charging component 1 in the specific embodiment of the invention one；
Fig. 4 is the perspective view of plug clamping jaw tooling 6 in the specific embodiment of the invention one；
Fig. 5 is the perspective view of standoff 4 in the specific embodiment of the invention two.
In figure, 1 be plug automatic charging component, 2 be removing laser paint device, 3 be welding electric appliance box, 4 be standoff,
5 it is synchronous conveyer band device, 6 be plug clamping jaw tooling, 7 be plug, 8 be rack gear, 9 be gear, 10 be driving motor, 11 is slotting
Head tooling mounting plate, 12 be adjusting support, 13 be rotating basis, 14 be soldering appliance, 15 be conducting wire, 16 be plug clamping jaw, 17
It is rotary cylinder for pedestal, 18.
Specific embodiment
Specific embodiment 1: present embodiment is wrapped for flexible cable automatic welding machine people as shown in Fig. 1~5
Include plug automatic charging component 1, removing laser paint device 2, welding electric appliance box 3, synchronous conveyer band device 5, plug clamping jaw tooling 6,
Soldering appliance 14, pedestal 17 and multiple standoffs 4, it is characterised in that: automatic charging component 1, welding electric appliance box 3 and laser
Coating removal device 2 is sequentially arranged along the length direction of pedestal 17, and synchronous conveyer band device 5 is horizontally arranged at the upper surface of pedestal 17
On, be provided with multiple standoffs 4 on synchronous conveyer band device 5 along its length, automatic charging component 1 include rack gear 8,
Gear 9, driving motor 10, plug tooling mounting plate 11 and two pieces of limits clamp transition plates 12, and two pieces of limits clamp transition plates 12
Side that is vertical and being oppositely arranged on pedestal 17, plug tooling mounting plate 11 are located at two pieces of limits and clamp between transition plates 12, insert
It is fixed with rack gear 8 on one end face of head tooling mounting plate 11 vertically, on the other end of plug tooling mounting plate 11 from top to bottom
Multiple plug clip slots are successively machined with, each plug clip slot inner clip holds a plug 7, and driving motor 10 is mounted on pedestal 17
On, gear 9 is mounted on the output shaft of driving motor 10, and gear 9 and the intermeshing of rack gear 8 are arranged；
Plug clamping jaw tooling 6 includes adjusting support 12, rotating basis 13, rotary cylinder 18 and plug clamping jaw 16, adjusts branch
Seat 12 is located between plug automatic charging component 1 and welding electric appliance box 3, adjusts 12 one end of support and is packed on welding electric appliance box 3,
Rotary cylinder 18, which is packed in, to be adjusted on support 12, and one end of rotating basis 13 is mounted on rotary cylinder 18, rotating basis 13
The other end is equipped with pneumatic actuating device, and plug clamping jaw 16 is mounted on pneumatic actuating device；Weld electric appliance box 3 by electric wire with
Soldering appliance 14 is electrically connected, and soldering appliance 14 is vertically arranged in the top of plug clamping jaw 16.
Of the invention is exactly that corresponding plug 7 and conducting wire 15 are realized automatic welding for flexible cable automatic welding machine people
It connects.
2 producer of removing laser paint device is the long light photoelectric project in Harbin technique center Co., Ltd, and model CO2 flies online
Row laser marking machine.Removing laser paint device 2 has the function of wire peeling and goes insulation.
18 producer of rotary cylinder is SMC (China) Co., Ltd, model MSQA10R.
Specific embodiment 2: as shown in Figure 1 and Figure 5, present embodiment standoff 4 is rectangular parallelepiped structure, conducting wire
It is provided with conducting wire placing groove 4-1, wire restraint card slot 4-2 and separated time fixator 4-3 on fixator 4, conducting wire placing groove 4-1, leads
Line limit card slot 4-2 and separated time fixator 4-3 is set gradually along 4 length direction of standoff.It is designed in this way, wire restraint card
Slot 4-2 can fix the free end of conducting wire, and separated time fixator 4-3 can fix the core in conducting wire.Other compositions and company
It is same as the specific embodiment one to connect relationship.
Specific embodiment 3: as shown in Figure 1 and Figure 5, being machined with multiple separated times on present embodiment separated time fixator 4-3
Slot 4-4.It is designed in this way, separated time fixator 4-3 can be fixed multiple cores in conducting wire by multiple separated time slot 4-4.It is other
Composition and connection relationship are identical with embodiment two.
Specific embodiment 4: as shown in Figure 1 and Figure 5, the number of separated time slot 4-4 on present embodiment separated time fixator 4-3
Amount is three.It is designed in this way, separated time fixator 4-3 can be fixed three cores in conducting wire by three separated time slot 4-4.Its
It is formed and connection relationship is the same as the specific implementation mode 3.
Specific embodiment 5: as shown in Figure 1, present embodiment synchronous conveyer band device 5 includes two belt pulleys, synchronizations
Conveyer belt, pulley electric motor and mounting plate, mounting plate are mounted on pedestal 17 along the length direction of pedestal 17, and two belt pulleys are logical
The both ends that wheel shaft is mounted on mounting plate are crossed, the output shaft of pulley electric motor and one of pulley shaft are affixed, synchronize defeated
Band is sent to be mounted on two belt pulleys.It is designed in this way, the standoff of conducting wire can will be housed by synchronous conveyer band device 5
It is transported to to-be-welded region, after welding, synchronous belt production line moves away the finished product after welding, and next to be welded inserts
Head and conducting wire are done in the same fashion processing, and automatic welding improves production efficiency.Other compositions and connection relationship and tool
Body embodiment one, two, three or four are identical.
Specific embodiment 6: as shown in Figure 1, the multiple standoffs 4 of present embodiment are uniformly arranged in synchronous transport
It takes.It is designed in this way, solves cable and be not easy to position, the problem of lineation difficulty improves the efficiency of weldment production.It is other composition and
Connection relationship is identical as specific embodiment five.
Specific embodiment 7: as shown in figures 1 and 3, the multiple plug clip slots of present embodiment are along plug tooling mounting plate
11 length direction is uniformly arranged.It is designed in this way the welding, it can be achieved that cable and variety classes plug, meets the more of welding type
Sample improves production efficiency.Other compositions and connection relationship and specific embodiment one, two, three, four or six are identical.
Specific embodiment 8: as shown in figures 1 and 3, present embodiment plug clip slot is rectangular parallelepiped structure, plug clip slot
One end be machined with the clip slot to match with plug size.It is designed in this way, processes clip slot on one end of plug clip slot, be convenient for plug
Clip slot installs plug.Other compositions and connection relationship are identical as specific embodiment seven.
The above is only the preferred embodiment of the present invention, it should be pointed out that: those skilled in the art are come
It says, without departing from the principle of the present invention, several improvement and equivalent replacement can also be made, these want right of the present invention
The technical solution improved with after equivalent replacement is sought, protection scope of the present invention is all fallen within.
The course of work:
Plug 7 is successively swung in the plug clip slot of plug tooling mounting plate 11, conducting wire 15 is swung in into standoff 4
In, the standoff 4 for swinging in conducting wire is put into the partition of synchronous conveyer band device 5 by direction, synchronous conveyer band fills at this time
It sets 5 corresponding standoff 4 is transferred in the working region of removing laser paint device 2, removing laser paint device 2 fixes conducting wire
Conducting wire 15 in device 4 carries out peeling and coating removal processing, and standoff 4 is transferred to by after treatment, synchronous conveyer band device 5
To-be-welded region prepares welding, and plug clamping jaw tooling 6 takes out plug 7 in plug automatic charging component 1, and is transferred to
To-be-welded region, plug 7 and the welding position of conducting wire 15 just coincide at this time, drive soldering appliance 14 to move down at this time, are welded
It connects；Simultaneously driving motor 10 with carry-over bar 8, plug tooling mounting plate 11 and plug 7 synchronize move down, by plug 7 carry out cover, on
Stating process is a station welding process, other identical as above-mentioned welding post process.
Standoff 4 is shifted using synchronous conveyer band device 5 and arrives corresponding station, using removing laser paint device 2 by conducting wire 7
Remove the peel coating removal, plug 7 is taken out from plug automatic charging tooling 1 using plug clamping jaw tooling 6, and by standoff 4 with
The cooperation of plug clamping jaw tooling 6 accurately corresponds to welding position, spot welding is carried out using soldering appliance 14, to realize automatic welding
The process connect.
Claims (8)
1. one kind is used for flexible cable automatic welding machine people, it is described for flexible cable automatic welding machine people include plug from
Dynamic loading assemblies (1), removing laser paint device (2), welding electric appliance box (3), synchronous conveyer band device (5), plug clamping jaw tooling
(6), soldering appliance (14), pedestal (17) and multiple standoffs (4), it is characterised in that: automatic charging component (1), welding
Electric appliance box (3) and removing laser paint device (2) are sequentially arranged along the length direction of pedestal (17), and synchronous conveyer band device (5) is horizontal
It is mounted on the upper surface of pedestal (17), synchronous conveyer band device is provided with multiple standoffs on (5) along its length
(4), automatic charging component (1) includes rack gear (8), gear (9), driving motor (10), plug tooling mounting plate (11) and two pieces
Limit clamps transition plates (12), and two pieces of limits clamp transition plates (12) vertically and are oppositely arranged on the side of pedestal (17), plug
Tooling mounting plate (11) is located at two pieces of limits and clamps between transition plates (12), vertical on an end face of plug tooling mounting plate (11)
It is fixed with rack gear (8), multiple plug clip slots is from top to bottom successively machined on the other end of plug tooling mounting plate (11), often
A plug clip slot inner clip holds a plug (7), and driving motor (10) is mounted on pedestal (17), and gear (9) is mounted on driving
On the output shaft of motor (10), gear (9) and rack gear (8) intermeshing are arranged；
Plug clamping jaw tooling (6) includes adjusting support (12), rotating basis (13), rotary cylinder (18) and plug clamping jaw (16),
It adjusts support (12) to be located between plug automatic charging component (1) and welding electric appliance box (3), adjusts support (12) one end and be packed in
It welds on electric appliance box (3), rotary cylinder (18), which is packed in, to be adjusted on support (12), and one end of rotating basis (13) is mounted on rotation
On cylinder (18), the other end of rotating basis (13) is equipped with pneumatic actuating device, and plug clamping jaw (16) is mounted on pneumatic actuation
On device；Welding electric appliance box (3) is electrically connected by electric wire with soldering appliance (14), and soldering appliance (14) is vertically arranged in plug holder
The top of pawl (16).
2. according to claim 1 be used for flexible cable automatic welding machine people, it is characterised in that: standoff (4)
For rectangular parallelepiped structure, conducting wire placing groove (4-1), wire restraint card slot (4-2) and separated time are provided on standoff (4) and is fixed
Device (4-3), conducting wire placing groove (4-1), wire restraint card slot (4-2) and separated time fixator (4-3) are along standoff (4) length
Direction is set gradually.
3. according to claim 2 be used for flexible cable automatic welding machine people, it is characterised in that: separated time fixator (4-
3) multiple separated time slots (4-4) are machined on.
4. according to claim 3 be used for flexible cable automatic welding machine people, it is characterised in that: separated time fixator (4-
3) quantity of separated time slot (4-4) is three on.
5. according to claim 1,2,3 or 4 be used for flexible cable automatic welding machine people, it is characterised in that: synchronize defeated
Work-feeding means (5) include two belt pulleys, synchronous conveyer band, pulley electric motor and mounting plate, length of the mounting plate along pedestal (17)
Degree direction is mounted on pedestal (17), and two belt pulleys are mounted on the both ends of mounting plate by wheel shaft, pulley electric motor it is defeated
Shaft and one of pulley shaft are affixed, and synchronous conveyer band is mounted on two belt pulleys.
6. according to claim 5 be used for flexible cable automatic welding machine people, it is characterised in that: multiple standoffs
(4) it is uniformly arranged on synchronous transport band.
7. according to claim 1, being used for flexible cable automatic welding machine people described in 2,3,4 or 6, it is characterised in that: multiple
Plug clip slot is uniformly arranged along the length direction of plug tooling mounting plate (11).
8. according to claim 7 be used for flexible cable automatic welding machine people, it is characterised in that: plug clip slot is rectangular
Body structure, one end of plug clip slot are machined with the clip slot to match with plug size.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910321102.6A CN109877499B (en) | 2019-04-19 | 2019-04-19 | Automatic welding robot for flexible cables |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910321102.6A CN109877499B (en) | 2019-04-19 | 2019-04-19 | Automatic welding robot for flexible cables |
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| Publication Number | Publication Date |
|---|---|
| CN109877499A true CN109877499A (en) | 2019-06-14 |
| CN109877499B CN109877499B (en) | 2021-04-20 |
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ID=66937938
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910321102.6A Active CN109877499B (en) | 2019-04-19 | 2019-04-19 | Automatic welding robot for flexible cables |
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| Country | Link |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110405666A (en) * | 2019-08-27 | 2019-11-05 | 苏州工业职业技术学院 | A kind of limit clamp with positioning clamping function |
| CN111482750A (en) * | 2020-04-20 | 2020-08-04 | 东阳伸狄建筑科技有限公司 | Scarifier head welding mechanism for civil engineering machinery |
| CN111864979A (en) * | 2020-07-31 | 2020-10-30 | 华中科技大学 | Double-motor synchronous motion control device with adjustable wheel track of conveying belt |
| CN113352002A (en) * | 2021-07-20 | 2021-09-07 | 江苏众旺鑫智能设备有限公司 | Surrounding type ultraviolet laser marking machine convenient for marking flexible PCB |
| CN118162784A (en) * | 2023-12-26 | 2024-06-11 | 常州宝奇电源科技有限公司 | Welding equipment for power switch |
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| CN203536708U (en) * | 2013-09-28 | 2014-04-09 | 东莞市珍世好电子科技有限公司 | Automatic welding machine for USB terminal |
| CN204449544U (en) * | 2015-02-18 | 2015-07-08 | 刘光辉 | Two and wire separated time stripping mechanism and automatic soldering device |
| CN105252133A (en) * | 2015-08-19 | 2016-01-20 | 钟予锋 | Magnet used for high-frequency welding device, high-frequency welding device and automatic peeling welding machine |
| CN107732635A (en) * | 2017-08-22 | 2018-02-23 | 东莞市蓉工自动化科技有限公司 | A kind of wire stripping tin plating all-in-one of processing for USB C interface |
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| US3596049A (en) * | 1969-07-02 | 1971-07-27 | Ralph Ogden | Air-cooled welding gun |
| CN1201283A (en) * | 1997-05-30 | 1998-12-09 | 矢崎总业株式会社 | Connecting device for lead and terminal, connecting method and terminal thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110405666A (en) * | 2019-08-27 | 2019-11-05 | 苏州工业职业技术学院 | A kind of limit clamp with positioning clamping function |
| CN111482750A (en) * | 2020-04-20 | 2020-08-04 | 东阳伸狄建筑科技有限公司 | Scarifier head welding mechanism for civil engineering machinery |
| CN111864979A (en) * | 2020-07-31 | 2020-10-30 | 华中科技大学 | Double-motor synchronous motion control device with adjustable wheel track of conveying belt |
| CN113352002A (en) * | 2021-07-20 | 2021-09-07 | 江苏众旺鑫智能设备有限公司 | Surrounding type ultraviolet laser marking machine convenient for marking flexible PCB |
| CN118162784A (en) * | 2023-12-26 | 2024-06-11 | 常州宝奇电源科技有限公司 | Welding equipment for power switch |
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| Publication number | Publication date |
|---|---|
| CN109877499B (en) | 2021-04-20 |
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