CN102891419A - Automatic welding line manufacturing process - Google Patents
Automatic welding line manufacturing process Download PDFInfo
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- CN102891419A CN102891419A CN2011102032291A CN201110203229A CN102891419A CN 102891419 A CN102891419 A CN 102891419A CN 2011102032291 A CN2011102032291 A CN 2011102032291A CN 201110203229 A CN201110203229 A CN 201110203229A CN 102891419 A CN102891419 A CN 102891419A
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Abstract
The invention relates to an automatic welding line manufacturing process. A line coiling station, an outer skin peeling station, a ground wire dismounting station, a core skin peeling station, a tin feeding station and a welding station are used in the process, wherein a line coiler at the line coiling station can be used for driving flat lines to be fed, and cutting off the lines by using a cutter; at the outer skin peeling station, the outer skin layers wrapped outside the flat lines are cut off by using an outer skin cutter; at the ground wire dismounting station, a line clamp is adopted to clamp a ground wire to be separated from a plurality of core lines, and a core skin layer wrapped outside the plurality of core lines is cut off by using a core skin peeling cutter; at the tin feeding station, the exposed parts of the plurality of core lines are subjecte to tin pick-up by using a tin furnace, and furthermore an insertion base is supplied with materials by using a feeding machine at the welding station. The plurality of core lines of the flat lines are in abut contact with a plurality of terminals inside the insertion base, and are integrally fixed by using an instantaneous welding machine, so that the effects of mass production, simplified manufacturing process and cost reduction are achieved.
Description
Technical field
The invention provides a kind of automatic bonding wire processing procedure, the production of espespecially can utilizing the spiral station, take off the crust station, tear the ground wire station open, depoling skin station, upper tin station and welding station carrying out flat wire and plug socket automation, and reach be convenient to volume production, processing procedure is simplified, and the quality of improve making and yield and effectively reduce the effect of cost.
Background technology
The application of message and video signal changes to some extent in recent years, such as video and audio CD disc, the digital multifunctional laser disc, the high-res Digital Television, audio-visual telephone and video conference etc., appear at all rapidly in the middle of our life, and under the leading of new science and technology trend, most of video-audio all adopts digitized mode to come the information of processed voice and image, and along with application and the demand of different field, some relevant standards also constantly are formulated, revision and renewal, so more high-quality for the user can be enjoyed, good video-audio effect then must be more perfect on the speed that its digital signal transmits, fast.
Yet, general digital video interface, as show port (Display Port), digital video interface (DVI), the audio-visual interface of high-definition multimedia (HDMI) etc., can be plugged in the peripheral equipments such as box, DVD player, PC, holder for TV playing, integrated amplifier and digital sound on adapter, the machine, can send the picture quality that the strengthening electronic product demonstrates by digitized, and have characteristics such as transmission rate height, distance, video-audio quality height, and widely popular institute is liked, usage quantity also increases day by day.
And show that the employed wire rods such as port, digital video interface and the audio-visual interface of high-definition multimedia mostly are greatly the cable arrangement that is a circle or flat, and the many heart yearns that cable inside has (such as high-frequency signal line, low frequency signal line and earth connection) are electrically connected for being with the plug socket inside end subgroup of connector, and when this connector carries out the signal transmission, can be connected in the shield shell formation grounded circuit that the plug socket outside covers by earth connection, and then it is loose that the interference such as the noise on the cable or cross-talk are directed to earth terminal row, and have good grounding function.
Because the welding manner of many heart yearns of the terminal group of connector and circular cable inside now, the exodermis that divests cable with manual type mostly, sequentially many heart yearns are furnished with dispersion shape again, and sequentially utilize peeling machine to divest in the core cortex of each heart yearn, this kind will cause exposed heart yearn uneven, different in size, and the definition of pin position difference because of terminal group, when making many heart yearns be welded in terminal group, the end of a thread of its heart yearn then must be respectively be complementary with the pin position of terminal group, and after making circular cable when welding, need to come one by one to the pin position that is positioned at terminal group with manual type first, carry out again follow-up weld job, not only will cause the heart yearn jumping position of part to be intertwined, make in the process of its manufacturing quite loaded down with trivial details, and easy number increase because of terminal group, cause to each other the accuracy error in the artificial contraposition apart from more being tending towards narrow, and the difficulty of making and expend man-hour and cost, signal transmission was more unstable when these many heart yearns were intertwined simultaneously, also can affect quality and the effect of its signal transmission.
In addition, also having the dealer to adopt the flat cable to be with the plug socket inside end subgroup of connector is electrically connected, many heart yearn arrangement modes of this kind flat cable are arranged in parallel for the definition of pin position difference according to terminal group sequentially presents, though it can make things convenient for the end of a thread of heart yearn and the pin position of terminal group to be complementary to carry out weld job, reach accuracy and the yield that improves artificial contraposition with this, and the man-hour of reduction manufacturing and the effectiveness of cost, and can avoid promoting quality and the effect of signal transmission because many heart yearns are intertwined, but because the plug socket outside of general connector all can cover the shield shell that metal material is made, and make the earth connection of heart yearn institute tool and shield shell form grounded circuit, no matter so when being many heart yearns of circle or flat cable and operation that terminal group is welded, still need by artificial mode with the earth connection reflexed after with the high-frequency signal line of other many heart yearns, the low frequency signal line forms separately, just can carry out the outside core cortex that coats of many heart yearns peels off, and follow-up welding fabrication process, produce in a large number and can't use automatic bonding wire processing procedure to carry out automation, and the operation that causes manufacturing problem numerous and diverse and that expend man-hour and cost costliness produces, take a broad view of above-mentioned disappearance, if can process for the wire rod of the terminal group of the plug socket of cable and connector, weld job, problem on cost and quality bills of materials and the yield designs, to be to affect its quality made in one piece of connector and whether yield can promote and cost is more cheap key point, and redesign effectively and solved and remain to be engaged in this journey dealer.
Summary of the invention
So, the inventor is because problem and the disappearance that above-mentioned existing wire rod is processed, be to collect related data via in many ways assessing and consider, and utilize for many years research and development experience of engaging in the industry constantly to study and revise that the patent of invention that begins to design the automatic bonding wire processing procedure of this kind is born.
Main purpose of the present invention is that the reel winder at spiral station can drive the flat wire lambda line to predetermined length and utilize cutting knife to block, take off the crust station utilize take off the crust cutting knife the outside exodermis that coats of flat wire cut after, tearing the ground wire station open utilizes wire holder gripping earth connection and many heart yearns formation to separate, and utilize depoling skin cutting knife that the outside core cortex that coats of many heart yearns is cut by depoling skin station, and after upper tin station utilizes the tin stove that many heart yearn exposed parts are carried out tin sticky, utilize feeder to come plug socket is carried out feeding by welding station again, make a plurality of terminal contrapositions of many heart yearns of flat wire and plug socket inside to correct contact position, recycling wink welding machine is welded and fixed and becomes one, and reach and be convenient to volume production, processing procedure is simplified, and the quality of improve making and yield and effectively reduce the effect of cost.
Secondary objective of the present invention is in the aligning clamp of the welding station process with the terminal contraposition of the heart yearn of flat wire and plug socket, can utilize the laser detector that flat wire is scanned to calculate after finishing and scan the center, and subtract each other with default contraposition center and can calculate present deviate, make aligning clamp namely can decide the correction that flat wire is adjusted to the tram according to deviate, produce easily error when reducing artificial contraposition and caused the untrue disappearance of welding, the accuracy when improving by this flat wire and welding.
Another object of the present invention is to the spiral station, take off the crust station, tear the ground wire station open, depoling skin station, upper tin station and welding station can make the elasticity that many rows are set up in parallel and increase and the position adjustment according to purposes and field of employment are different, can fit into wire holder gripping flat wire two ends by the wire holder of grabbing at spiral station, and utilize wire holder flat wire one end to be done the action of 180 degree angle rotations, the recycling cutting knife blocks, so, just, a plurality of flat wires two ends and plug socket can be made follow-up automatic bonding wire fabrication process synchronously.
A further object of the present invention is can be provided with the scaling powder station between depoling skin station and the upper tin station, and the action that utilizes wire holder to do rotation, lifting comes many heart yearn exposed parts of flat wire are carried out soldering flux applying in advance, carry out again follow-up tin sticky fabrication process, to improve the bond strength of solder joint; Cut out neat station and also can be provided with between upper tin station and the welding station, and the action that utilizes cutting knife to do lifting come to many heart yearn ends of flat wire cut out in advance neat after, carry out again the welding fabrication process of follow-up flat wire and plug socket, this kind mode can guarantee that not only the length of its many heart yearns is consistent, and improves the accuracy when welding.
The invention provides a kind of automatic bonding wire processing procedure, it includes spiral station that single row or multiple rows are set up in parallel, takes off the crust station, tears the ground wire station open, depoling skin station, upper tin station and welding station, and implements according to following step:
(A) the spiral station is delivered in the lambda line district for utilizing reel winder to drive flat wire, and utilizes cutting knife that flat wire is blocked;
(B) take off the crust station and utilize decortication anchor clamps location flat wire, and utilize and take off the crust cutting knife and the outside exodermis that coats of flat wire is cut exodermis is broken away from;
(C) tear the ground wire station open and utilize the inner many heart yearns of stationary fixture location flat wire, and utilize wire holder gripping earth connection to form with many heart yearns and separate;
(D) depoling skin station utilization decortication anchor clamps location flat wire, and the core cortex that utilizes depoling skin cutting knife that many heart yearns outsides are coated cuts and makes the core cortex sloughing off;
(E) upper tin station utilizes clamping fixture for correcting that flat wire is carried out Height Adjustment, and utilizes the tin stove that many heart yearn exposed parts are carried out tin sticky;
(F) welding station utilizes feeder that plug socket is carried out feeding, and many heart yearns of flat wire are contacted with a plurality of terminal contrapositions of plug socket inside, and recycling wink welding machine is welded and fixed and becomes one.
Described automatic bonding wire processing procedure, wherein, the reel winder at this spiral station can utilize motor driving line wheel to carry out spiral, and carry out the detecting of spiral state by a plurality of line detectors, and the lambda line district is provided with the line feeding group, make flat wire take turns carrying out whole line via whole line, grab wire holder and fit into the action that wire holder is done gripping, and relying on the meter long wheel to calculate the flat wire lambda line to predetermined length, recycling cutting knife line of engagement anchor clamps come that flat wire is blocked rear being delivered to by the tool on the conveyer belt and take off the crust station.
Described automatic bonding wire processing procedure, wherein, this spiral station grab the two ends that wire holder can fit into wire holder gripping flat wire, and utilize wire holder flat wire one end to be done the action of 180 degree angles rotations.
Described automatic bonding wire processing procedure, wherein, this takes off the crust station and can utilize and take off the action that the crust cutting knife does lifting the outside exodermis that coats of flat wire is cut, and does traversing action by the decortication anchor clamps exodermis is broken away from, and is delivered to by the tool on the conveyer belt and tears the ground wire station open.
Described automatic bonding wire processing procedure, wherein, this is torn the ground wire station open and can utilize wire holder gripping earth connection to do lifting, traversing action, after earth connection and many heart yearns being formed separate, is delivered to depoling skin station by the tool on the conveyer belt again.
Described automatic bonding wire processing procedure, wherein, the action that this depoling skin station can utilize depoling skin cutting knife to do lifting cuts the outside core cortex that coats of many heart yearns, and does traversing action by the decortication anchor clamps and make the core cortex sloughing off, is delivered to Shang Xizhan by the tool on the conveyer belt again.
Described automatic bonding wire processing procedure, wherein, the action that should upper tin station can utilize clamping fixture for correcting to do lifting comes flat wire is carried out Height Adjustment, and the action that utilizes the tin stove to do lifting carries out tin sticky to many heart yearns, is delivered to welding station by the tool on the conveyer belt again.
Described automatic bonding wire processing procedure, wherein, when upward the tin stove at tin station can utilize detector to detect tin pond liquid level deficiency, starter drives roller and carries out the action of welding rod repair welding tin, and after many heart yearn tin sticky of flat wire are finished, can utilize and scrape the scruff scraper and carry out the action that the tin stove is scraped scruff according to predetermined altitude distance, be delivered to welding station by the tool on the conveyer belt again.
Described automatic bonding wire processing procedure, wherein, this welding station can utilize the feeding anchor clamps to do lifting, traversing action, makes plug socket move to the action that material folding anchor clamps place does rotation, lifting, and is contacted with a plurality of terminal contrapositions of plug socket by the many heart yearns of aligning clamp with flat wire.
Described automatic bonding wire processing procedure, wherein, contain a plurality of plug sockets on the vibrating disc of the feeder institute tool of this welding station, and utilize vibrating disc to come plug socket is carried out feeding, and wink welding machine be wave solder, laser-beam welding machine or infrared welding machine, flat wire can be integrated by being fixed into the terminal soldering of plug socket after the solder cools on the heart yearn.
Described automatic bonding wire processing procedure, wherein, the aligning clamp of this welding station can utilize the laser detector that the flat wire position is scanned to calculate and scan the center, and subtract each other with default contraposition center and can calculate present deviate, make aligning clamp namely can decide the correction that flat wire is adjusted to the tram according to deviate.
Described automatic bonding wire processing procedure, wherein, be provided with the scaling powder station between this depoling skin station and the upper tin station, and after the action that utilizes wire holder to do rotation, lifting comes many heart yearn exposed parts to flat wire to carry out soldering flux applying in advance, carry out again the tin sticky fabrication process at follow-up upper tin station.
Described automatic bonding wire processing procedure wherein, is provided with between tin station and the welding station on this and cuts out neat station, and the action that utilizes cutting knife to do lifting comes many heart yearn ends of flat wire are cut out together in advance, carries out the welding fabrication process of follow-up welding station again.
Description of drawings
Fig. 1 is processing flow figure of the present invention;
Fig. 2 is the calcspar at worker of the present invention station;
Fig. 3 is three-dimensional appearance schematic diagram of the present invention;
Fig. 4 is the schematic diagram at spiral of the present invention station;
Fig. 5 is the schematic diagram in lambda line of the present invention district;
Fig. 6 is the schematic diagram that the present invention takes off the crust station;
Fig. 7 is the schematic diagram that the present invention tears the ground wire station open;
Fig. 8 is the schematic diagram at depoling skin of the present invention station;
Fig. 9 is the schematic diagram at tin station in the present invention;
Figure 10 is the schematic diagram of welding station of the present invention;
Figure 11 is the calcspar at preferred embodiment worker of the present invention station;
Figure 12 is the schematic diagram at scaling powder station in the present invention.
Description of reference numerals: 1-spiral station; The 11-reel winder; The 111-motor; 112-line wheel; 12-lambda line district; 121-line feeding group; The whole line wheel of 122-; 123-grabs wire holder; 124-enters wire holder; 125-counts long wheel; The 126-cutting knife; The 127-wire holder; 2-takes off the crust station; The 21-anchor clamps of peeling; 22-takes off the crust cutting knife; 3-tears the ground wire station open; The 31-stationary fixture; The 32-wire holder; 4-depoling skin station; The 41-anchor clamps of peeling; 42-depoling skin cutting knife; The upper tin of 5-station; The upper scaling powder of 5a-station; The 51-clamping fixture for correcting; 52-tin stove; 53-scrapes the scruff scraper; The 6-welding station; 6a-cuts out neat station; The 61-feeder; The 611-vibrating disc; 62-feeding anchor clamps; 63-material folding anchor clamps; The 64-aligning clamp; 65-wink welding machine; The 651-soldering tip; The 7-flat wire; The 71-heart yearn; 711-core cortex; The 72-earth connection; The 73-exodermis; The 8-plug socket; The 81-docking section; The 82-welding ends; The 83-terminal.
Embodiment
For reaching above-mentioned purpose and effect, the technology used in the present invention means and structure thereof, hereby drawing illustrates in detail that with regard to preferred embodiment of the present invention its features and functions is as follows, in order to understanding fully.
Please consult simultaneously Fig. 1, Fig. 2, shown in Figure 3, be respectively processing flow figure of the present invention, the calcspar at worker station and three-dimensional appearance schematic diagram, find out by knowing among the figure, the present invention includes spiral station 1, take off crust station 2, tear ground wire station 3 open, depoling skin station 4, upper tin station 5, welding station 6, flat wire 7 and plug socket 8, wherein flat wire 7 inside have and are the many heart yearns 71 that are arranged in parallel and at least one earth connection 72, and each heart yearn 71 outside all is coated with a core cortex 711, and then is coated with at least one deck exodermis 73 in many heart yearns 71 and earth connection 72 outsides; Moreover plug socket 8 one sides have docking section 81, and are provided with welding ends 82 away from the opposite side of docking section 81, and docking section 81 positioned internal have a plurality of terminals 83, and pass respectively welding ends 82 outsides of plug socket 8 with terminal 83.
By upper, when utilizing automatic bonding wire processing procedure of the present invention, implement according to following step:
(100) spiral station 1 is delivered in the lambda line district 12 for utilizing reel winder 11 to drive flat wire 7, and utilizes 126 pairs of flat wires 7 of cutting knife to block.
(101) take off crust station 2 and utilize decortication anchor clamps 21 location flat wires 7, and utilize and take off 22 pairs of flat wires of crust cutting knife, the 7 outside exodermises 73 that coat and cut exodermis 73 is broken away from.
(102) tear the many heart yearns 71 that ground wire station 3 utilizes flat wire 7 inside, stationary fixture 31 location open, and utilize wire holder 32 gripping earth connections 72 to form with many heart yearns 71 and separate.
(103) depoling skin station 4 utilization decortication anchor clamps 41 location flat wires 7, and the core cortexes 711 that utilize 42 pairs of many heart yearns of depoling skin cutting knife, 71 outsides to coat cut and make 711 disengagings of core cortex.
(104) upper tin station 5 utilizes 51 pairs of flat wires of clamping fixture for correcting 7 to carry out Height Adjustment, and utilizes 52 pairs of many heart yearns 71 exposed parts of tin stove to carry out tin sticky.
(105) welding station 6 utilizes 61 pairs of plug sockets of feeder 8 to carry out feeding, and the many heart yearns 71 of flat wire 7 are contacted with plural terminals 83 contrapositions of plug socket 8 inside, and recycling wink welding machine 65 is welded and fixed and becomes one.
Please arrange in pairs or groups and consult Fig. 4, Fig. 5, Fig. 6, Fig. 7, shown in Figure 8, be respectively the schematic diagram at spiral of the present invention station, the schematic diagram in lambda line district, take off the schematic diagram at crust station, tear the schematic diagram at ground wire station and the schematic diagram at depoling skin station open, can be known by above-mentioned implementation step and to learn, spiral of the present invention station 1 is provided with reel winder 11, wherein reel winder 11 has motor 111, can utilize motor 111 band moving-wire wheels 112 to carry out spiral, and carry out the spiral state by a plurality of line detector (not shown)s and (as roll out line, spiral is sagging, spiral tail and lambda line number of times etc.) detecting, so, just can drive flat wire 7 and be delivered to 12 inside, lambda line district, and lambda line district 12 is provided with line feeding group 121, make flat wire 7 carry out whole line via whole line wheel 122, grab wire holder 123 and fit into the action that wire holder 124 is made gripping flat wire 7, and relying on meter long wheel 125 to calculate flat wire 7 lambda lines to predetermined length, recycling cutting knife 126 line of engagement anchor clamps 127 come that flat wire 7 is blocked rear being delivered to by the tool (not shown) on the conveyer belt and take off crust station 2.
Have decortication anchor clamps 21 and take off crust station 2, and utilize decortication anchor clamps 21 to locate flat wires 7, at this moment, just can utilize and take off crust cutting knife 22 and do the action of lifting and come the exodermis 73 that flat wire 7 outsides coat is cut, and do traversing action by decortication anchor clamps 21, make exodermis 73 namely can be subject to synchronously peeling anchor clamps 21 pulling and break away from, after peelling off, again flat wire 7 is delivered to by the tool on the conveyer belt and tears ground wire station 3 open, the stationary fixture 31 location flat wires 7 that continue to tear 3 tools in ground wire station open cut the many heart yearns 71 that expose rear inside via exodermis 73, and utilize wire holder 32 to come the earth connection 72 of gripping flat wire 7 to do lifting, traversing action, earth connection 72 is formed with many heart yearns 71 separate, again flat wire 7 is delivered to depoling skin station 4 by the tool on the conveyer belt.
Moreover, depoling skin station 4 has decortication anchor clamps 41, and utilize decortication anchor clamps 41 to locate flat wires 7, at this moment, the action that just can utilize depoling skin cutting knife 42 to do lifting comes the many heart yearns 71 outside core cortexes 711 that coat are cut, and do traversing action by decortication anchor clamps 41, after the core cortex 711 of flat wire 7 is broken away from synchronously, peelling off, again flat wire 7 is delivered to upper tin station 5 by the tool on the conveyer belt.
Please continue to consult Fig. 9, shown in Figure 10, be respectively the schematic diagram at tin station in the present invention and the schematic diagram of welding station, can be known by above-mentioned implementation step and to learn, upper tin of the present invention station 5 is for having clamping fixture for correcting 51, and the action that utilizes clamping fixture for correcting 51 to do lifting comes flat wire 7 is carried out Height Adjustment, so, the action that just can utilize tin stove 52 to do lifting is carried out tin sticky to many heart yearns 71 exposed parts, and tin stove 52 can utilize the detector (not shown) to carry out the detecting of tin pond liquid level, when if detector detects tin pond liquid level deficiency, namely can carry out the action of welding rod repair welding tin by starter (not shown) drive roller, and after many heart yearns 71 tin sticky of this flat wire 7 are finished, can utilize and scrape scruff scraper 53 and carry out the action that tin stove 52 is scraped scruff according to predetermined altitude distance, be delivered to welding station 6 by the tool on the conveyer belt again.
And welding station 6 has feeder 61, and contain a plurality of plug sockets 8 on the vibrating disc 611 that feeder 61 has, and utilize vibrating disc 611 to come plug socket 8 is carried out feeding, simultaneously can utilize feeding anchor clamps 62 to do lifting, traversing action, 63 places rotate even plug socket 8 moves to the material folding anchor clamps, the action of lifting, and by aligning clamp 64 the many heart yearns 71 of flat wire 7 are adjusted with a plurality of terminals 83 of plug socket 8 inside, contraposition is to correct contact position, soldering tip 651 on the recycling wink welding machine 65 is done the action of lifting and is carried out weld job, and should wink welding machine 65 can be wave solder, laser-beam welding machine, infrared ray (IR) bonding machine or other can produce high heat and come bonding machine to scolder heating, flat wire 7 can be become one by being welded and fixed with the terminal 83 of plug socket 8 after the solder cools on the heart yearn 71, can many flat wires 7 and plug socket 8 be repeated to produce according to above-mentioned automatic bonding wire fabrication steps thus the semi-finished product of modularity connector, and this connector also can further carry out follow-up fabrication process, such as metal enclosing cover riveted station, outlet station or other are reserved worker's (not shown) etc. of standing, just can finish the finished product of modularity connector, to realize a large amount of productions of automation, simplify simultaneously manufacturing process, shorten the man-hour of making, and reach and be convenient to volume production, processing procedure is simplified, and improve quality and the yield of making, and the effect that can effectively reduce production costs.
In the process of aligning clamp 64 with the heart yearn 71 of flat wire 7 and terminal 83 contrapositions of plug socket 8, can utilize laser detector (not shown) to flat wire 7 left sides, right two side positions scan, and calculate after the laser detector scans and finishes and scan the center, and subtract each other with default contraposition center and can calculate present deviate, make aligning clamp 64 namely can decide the correction that flat wire 7 is adjusted to the tram according to deviate, produce easily error during with the contraposition of reduction manual type and caused the untrue disappearance of welding, accuracy when improving thus flat wire 7 welding, and the bond strength of the heart yearn 71 that can effectively increase flat wire 7 and terminal 83 solder joints of plug socket 8 and more firm, solder joint is difficult for peeling off or coming off when making plug socket 8 plug.
Moreover, above-mentioned plug socket 8 can be plug or the socket of connector, and also can further be provided with the keyset (not shown) with a plurality of contacts between this plug socket 8 and the flat wire 7, keyset can be arranged at the welding ends 82 of plug socket 8, and after a plurality of terminals 83 that make docking section 81 positioned internal are welded in a plurality of contacts on the keyset, again the many heart yearns 71 of 7 tools of flat wire are with a plurality of contacts of keyset according to automatic bonding wire fabrication steps and are electrically connected, make high-frequency signal when transmission, can rely on filter circuit on the keyset and grounded circuit and effectively reduce noise or suppress cross-talk.
Please consult simultaneously in addition Fig. 1, Fig. 2, Figure 11, shown in Figure 12, be respectively processing flow figure of the present invention, the calcspar at worker station, the schematic diagram at the calcspar at preferred embodiment worker station and upper scaling powder station, find out by knowing among the figure, automatic bonding wire processing procedure of the present invention includes spiral station 1, take off crust station 2, tear ground wire station 3 open, depoling skin station 4, upper tin station 5 and welding station 6 can be single setting and only are a kind of better enforcement state, also can increase and the position adjustment according to the elasticity that the many rows of the different works of purposes and field of employment are set up in parallel, can be by two ends that wire holder 123 fits into wire holder 124 gripping flat wires 7 of grabbing at spiral station 1, and after utilizing wire holder 124 and coming flat wire 7 one ends are done the action of 180 degree angles rotations, recycling cutting knife 126 blocks, so, just can follow-up fabrication process be made at a plurality of flat wires 7 two ends and plug socket 8 synchronously according to above-mentioned automatic bonding wire fabrication steps, between depoling skin station 4 and upper tin station 5, can further be provided with upper scaling powder station 5a in addition, and utilize the wire holder (not shown) to rotate, after the action of lifting comes many heart yearns 71 exposed parts to flat wire 7 to carry out soldering flux applying in advance, carry out again follow-up heart yearn 71 tin sticky fabrication process, in order to improve the bond strength of flat wire 7 solder joints; Cut out neat station 6a and also can further be provided with between upper tin station 5 and the welding station 6, and the action that utilizes the cutting knife (not shown) to do lifting come to many heart yearns 71 ends of flat wire 7 cut out in advance neat after, carry out again follow-up many flat wires 7 two ends and the welding fabrication process of plug socket 8, this kind mode can guarantee that not only the length of its many heart yearns 71 is consistent, and the accuracy in the time of can improving flat wire 7 welding, and quality and the yield made.
In addition, the above only is preferred embodiment of the present invention, non-so namely limit to claim of the present invention, the present invention is mainly for a large amount of productions that can utilize spiral station 1, take off crust station 2, tear ground wire station 3 open, depoling skin station 4, upper tin station 5 and welding station 6 carry out flat wire 7 and plug socket 8 automations, and reach be convenient to volume production, processing procedure is simplified, and the quality of improve making and yield and effectively reduce the effect of cost; And spiral station 1, take off crust station 2, tear ground wire station 3 open, the employed transmission mechanisms such as tool on the anchor clamps in depoling skin station 4, upper tin station 5 and the welding station 6, cutting knife, conveyer belt are a lot of because of the structural design mode, implement as utilizing push rod, gear, turbine, connecting rod, tooth bar, chain or other equivalent structure design, yet skill feature of the present invention is not limited to this, allly anyly be familiar with this skill person in field of the present invention, can think easily and variation or modification, all should covered in the claim of following this case, close and give Chen Ming.
In sum, the automatic bonding wire processing procedure of the present invention when using for really reaching its effect and purpose, so the present invention really is the invention of a practicality excellence, meet in fact the application important document of patent of invention, file an application in the whence in accordance with the law, expect that examining committee grants accurate this case early, ensureing inventor's arduous invention, if an ancient unit of weight office have any check doubtful, the indication of please writing to us without sparing, settled the doing one's utmost of inventor cooperates, and the true feeling moral just.
Claims (13)
1. an automatic bonding wire processing procedure is characterized in that, includes spiral station that single row or multiple rows are set up in parallel, takes off the crust station, tears the ground wire station open, depoling skin station, upper tin station and welding station, and implement according to following step:
(A) the spiral station is delivered in the lambda line district for utilizing reel winder to drive flat wire, and utilizes cutting knife that flat wire is blocked;
(B) take off the crust station and utilize decortication anchor clamps location flat wire, and utilize and take off the crust cutting knife and the outside exodermis that coats of flat wire is cut exodermis is broken away from;
(C) tear the ground wire station open and utilize the inner many heart yearns of stationary fixture location flat wire, and utilize wire holder gripping earth connection to form with many heart yearns and separate;
(D) depoling skin station utilization decortication anchor clamps location flat wire, and the core cortex that utilizes depoling skin cutting knife that many heart yearns outsides are coated cuts and makes the core cortex sloughing off;
(E) upper tin station utilizes clamping fixture for correcting that flat wire is carried out Height Adjustment, and utilizes the tin stove that many heart yearn exposed parts are carried out tin sticky;
(F) welding station utilizes feeder that plug socket is carried out feeding, and many heart yearns of flat wire are contacted with a plurality of terminal contrapositions of plug socket inside, and recycling wink welding machine is welded and fixed and becomes one.
2. automatic bonding wire processing procedure as claimed in claim 1, it is characterized in that, the reel winder at this spiral station can utilize motor driving line wheel to carry out spiral, and carry out the detecting of spiral state by a plurality of line detectors, and the lambda line district is provided with the line feeding group, make flat wire take turns carrying out whole line via whole line, grab wire holder and fit into the action that wire holder is done gripping, and relying on the meter long wheel to calculate the flat wire lambda line to predetermined length, recycling cutting knife line of engagement anchor clamps come that flat wire is blocked rear being delivered to by the tool on the conveyer belt and take off the crust station.
3. automatic bonding wire processing procedure as claimed in claim 2 is characterized in that, this spiral station grab the two ends that wire holder can fit into wire holder gripping flat wire, and utilize wire holder flat wire one end to be done the action of 180 degree angles rotations.
4. automatic bonding wire processing procedure as claimed in claim 1, it is characterized in that, this takes off the crust station and can utilize and take off the action that the crust cutting knife does lifting the outside exodermis that coats of flat wire is cut, and do traversing action by the decortication anchor clamps exodermis is broken away from, be delivered to by the tool on the conveyer belt again and tear the ground wire station open.
5. automatic bonding wire processing procedure as claimed in claim 1, it is characterized in that, this is torn the ground wire station open and can utilize wire holder gripping earth connection to do lifting, traversing action, after earth connection and many heart yearns being formed separate, is delivered to depoling skin station by the tool on the conveyer belt again.
6. automatic bonding wire processing procedure as claimed in claim 1, it is characterized in that, the action that this depoling skin station can utilize depoling skin cutting knife to do lifting cuts the outside core cortex that coats of many heart yearns, and do traversing action and make the core cortex sloughing off by the decortication anchor clamps, be delivered to Shang Xizhan by the tool on the conveyer belt again.
7. automatic bonding wire processing procedure as claimed in claim 1, it is characterized in that, the action that this upper tin station can utilize clamping fixture for correcting to do lifting comes flat wire is carried out Height Adjustment, and the action that utilizes the tin stove to do lifting comes many heart yearns are carried out tin sticky, is delivered to welding station by the tool on the conveyer belt again.
8. automatic bonding wire processing procedure as claimed in claim 1, it is characterized in that, when upward the tin stove at tin station can utilize detector to detect tin pond liquid level deficiency, starter drives roller and carries out the action of welding rod repair welding tin, and after many heart yearn tin sticky of flat wire are finished, can utilize and scrape the scruff scraper and carry out the action that the tin stove is scraped scruff according to predetermined altitude distance, be delivered to welding station by the tool on the conveyer belt again.
9. automatic bonding wire processing procedure as claimed in claim 1, it is characterized in that, this welding station can utilize the feeding anchor clamps to do lifting, traversing action, make plug socket move to the action that material folding anchor clamps place does rotation, lifting, and contacted with a plurality of terminal contrapositions of plug socket by the many heart yearns of aligning clamp with flat wire.
10. automatic bonding wire processing procedure as claimed in claim 1, it is characterized in that, contain a plurality of plug sockets on the vibrating disc of the feeder institute tool of this welding station, and utilize vibrating disc to come plug socket is carried out feeding, and wink welding machine be wave solder, laser-beam welding machine or infrared welding machine, flat wire can be integrated by being fixed into the terminal soldering of plug socket after the solder cools on the heart yearn.
11. automatic bonding wire processing procedure as claimed in claim 1, it is characterized in that, the aligning clamp of this welding station can utilize the laser detector that the flat wire position is scanned to calculate and scan the center, and subtract each other with default contraposition center and can calculate present deviate, make aligning clamp namely can decide the correction that flat wire is adjusted to the tram according to deviate.
12. automatic bonding wire processing procedure as claimed in claim 1, it is characterized in that, be provided with the scaling powder station between this depoling skin station and the upper tin station, and after the action that utilizes wire holder to do rotation, lifting comes many heart yearn exposed parts to flat wire to carry out soldering flux applying in advance, carry out again the tin sticky fabrication process at follow-up upper tin station.
13. automatic bonding wire processing procedure as claimed in claim 1, it is characterized in that, should upper tin station and welding station between be provided with and cut out neat station, and the action that utilizes cutting knife to do lifting comes many heart yearn ends of flat wire are cut out together in advance, carries out the welding fabrication process of follow-up welding station again.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011102032291A CN102891419A (en) | 2011-07-20 | 2011-07-20 | Automatic welding line manufacturing process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011102032291A CN102891419A (en) | 2011-07-20 | 2011-07-20 | Automatic welding line manufacturing process |
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| CN102891419A true CN102891419A (en) | 2013-01-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011102032291A Pending CN102891419A (en) | 2011-07-20 | 2011-07-20 | Automatic welding line manufacturing process |
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| CN (1) | CN102891419A (en) |
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| CN103560377A (en) * | 2013-11-08 | 2014-02-05 | 今皓光电（昆山）有限公司 | Method for manufacturing high-frequency data cable synchronizing drawing tablet and computer |
| CN104158046A (en) * | 2014-08-23 | 2014-11-19 | 沈全寿 | Assembling device for high-definition digital connecting line and connector |
| CN104201534A (en) * | 2014-07-18 | 2014-12-10 | 惠州市和宏电线电缆有限公司 | Assembly welding technique for multimedia wire and automatic assembly welding machine |
| CN104836091A (en) * | 2015-05-13 | 2015-08-12 | 武江区惠泓电子厂 | Connection method of double-core coaxial line welding connector |
| CN105798416A (en) * | 2016-03-22 | 2016-07-27 | 东莞市珍世好电子科技有限公司 | USB3.1 Type-C welding assembly line device |
| CN105870758A (en) * | 2016-06-17 | 2016-08-17 | 詹志勇 | Automatic production method of medical blood oxygen wire |
| CN106392239A (en) * | 2016-12-08 | 2017-02-15 | 江阴市声悦电子有限公司 | Automatic wire welding machine |
| CN106532397A (en) * | 2016-11-30 | 2017-03-22 | 如冈自动化控制技术(上海)有限公司 | Automatic wire tin-dipping and detecting mechanism |
| CN108899742A (en) * | 2018-06-15 | 2018-11-27 | 东莞市龙顺智能科技有限公司 | Core wire automated production equipment |
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| CN105870758A (en) * | 2016-06-17 | 2016-08-17 | 詹志勇 | Automatic production method of medical blood oxygen wire |
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| CN106392239A (en) * | 2016-12-08 | 2017-02-15 | 江阴市声悦电子有限公司 | Automatic wire welding machine |
| CN108899742A (en) * | 2018-06-15 | 2018-11-27 | 东莞市龙顺智能科技有限公司 | Core wire automated production equipment |
| CN112134120A (en) * | 2020-10-20 | 2020-12-25 | 中国科学院合肥物质科学研究院 | Manufacturing device for REBCO solenoid type inserted magnet joint terminal |
| CN112134120B (en) * | 2020-10-20 | 2021-09-17 | 中国科学院合肥物质科学研究院 | Manufacturing device for REBCO solenoid type inserted magnet joint terminal |
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