TW201301700A - Automatic wire bonding process - Google Patents

Automatic wire bonding process Download PDF

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TW201301700A
TW201301700A TW100121630A TW100121630A TW201301700A TW 201301700 A TW201301700 A TW 201301700A TW 100121630 A TW100121630 A TW 100121630A TW 100121630 A TW100121630 A TW 100121630A TW 201301700 A TW201301700 A TW 201301700A
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Taiwan
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station
wire
core
welding
flat wire
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TW100121630A
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Chinese (zh)
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Chang-Ping Wang
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Sure Fire Electrical Corp
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Abstract

The present invention relates to an automatic wire bonding process, comprising a reel station, an outer-cover removing station, a ground wire demolition station, a core-cover stripping station, a wetting station and a soldering station, wherein the winding machine of the reel station is capable of driving flat wires into the line, and utilizing a cutter to truncate the line; the outer-cover removing station utilizes a outer-cover knife to cut the outer-cover layer externally cladding the flat wires; the ground wire demolition station utilizes a wire-gripper to grip the ground wire to form separation from the plural core wires; the core-cover stripping station utilizes a core-cover stripping knife to cut the core-cover layer externally cladding the plural core wires, the wetting station utilizes the tin furnace to wet tin on the bare part of the plural core wires, and then the soldering station utilizes a feeder to feed material to the plug seat to form counterpoint contact between the core wires of the flat wires and the plural terminals inside the plug seat, and then soldered fixedly by utilizing an instantaneous soldering machine to become one integral entity, thereby facilitating effects of mass production, streamlining process and cost reduction.

Description

自動焊線製程Automatic wire bonding process

本發明係提供一種自動焊線製程,尤指可利用捲線站、脫外皮站、拆地線站、脫芯皮站、上錫站及焊接站進行扁平線材與插接座自動化的生產,並達到便於量產、製程精簡,以及提高製造的品質與良率而有效降低成本之功效者。The invention provides an automatic welding line process, in particular to the automatic production of flat wire and plug socket by using a coiling station, a peeling station, a grounding station, a core removing station, a loading station and a welding station, and achieving It is easy to mass-produce, streamline the process, and improve the quality and yield of manufacturing and effectively reduce the cost.

按,近年來音訊與視訊的應用領域有所變化,如影音光碟、數位化多功能光碟、高解析度數位電視、影音電話以及視訊會議等,皆迅速出現在我們的生活當中,並在新科技潮流的帶領下,大部分影音視訊都採用數位化的方式來處理語音與影像的資訊,而隨著不同領域的應用及需求,一些相關的標準也不斷地被制定、修訂與更新,故為了讓使用者可享受到更高品質、優良的影音視訊效果,其數位訊號傳送的速度上則必須更為完善、快速。In recent years, the application fields of audio and video have changed, such as audio and video discs, digital versatile discs, high-definition digital TVs, audio-visual phones and video conferencing, etc., which are rapidly emerging in our lives and in new technologies. Under the leadership of the trend, most audio and video video uses digital methods to process voice and video information. With the application and needs of different fields, some related standards are constantly being developed, revised and updated. Users can enjoy higher quality, excellent audio and video effects, and the speed of digital signal transmission must be more complete and fast.

然,一般數位視訊介面,如顯示埠(Display Port)、數位視訊介面(DVI)、高解析多媒體影音介面(HDMI)等,係可插接於轉接器、機上盒、DVD播放機、個人電腦、電視遊樂器、綜合擴大機及數位音響等周邊設備,即可透過數位化的傳送來強化電子產品顯示出的畫面品質,並具有傳輸速率高、距離遠、影音視訊品質高等特性,而廣為大眾所喜愛,使用數量也日益增加。However, general digital video interfaces, such as Display Port, Digital Video Interface (DVI), High Resolution Multimedia Video Interface (HDMI), etc., can be plugged into adapters, set-top boxes, DVD players, and individuals. Computers, TV game instruments, integrated amplifiers, digital audio and other peripheral devices can enhance the picture quality displayed by electronic products through digital transmission, and have the characteristics of high transmission rate, long distance, high video and audio quality, and wide. It is popular with the public and the number of uses is increasing.

而顯示埠、數位視訊介面與高解析多媒體影音介面等所使用之線材大多為呈一圓形或扁平狀之纜線結構,而纜線內部所具之複數芯線(如高頻訊號線、低頻訊號線及接地線)為與連接器之插接座內部端子組呈電性連接,且該連接器進行訊號傳輸時,可藉由接地線連接於插接座外部罩覆之屏蔽殼體形成接地迴路,進而將纜線上之雜訊或串音等干擾導引至接地端排散,而具有良好的接地功能。Most of the wires used for displaying 埠, digital video interface and high-resolution multimedia audio and video interface are in a circular or flat cable structure, and the plurality of core wires (such as high-frequency signal lines and low-frequency signals) are inside the cable. The wire and the grounding wire are electrically connected to the internal terminal group of the connector socket of the connector, and when the connector transmits the signal, the grounding circuit can be connected to the shielding shell of the external cover of the socket to form a grounding circuit. In turn, the noise such as noise or crosstalk on the cable is guided to the ground for dissipation, and has a good grounding function.

由於現今連接器之端子組與圓形纜線內部之複數芯線的焊接方式,大多係以人工方式剝除纜線之外皮層,再依序將複數芯線以散射狀擺設,並依序將各個芯線之芯皮層利用剝皮機剝除,此種將會造成裸露之芯線參差不齊、長短不一,且因端子組之腳位定義不同,使複數芯線焊接於端子組時,其芯線之線頭則必須分別與端子組之腳位相匹配,而使圓形纜線於焊接時即需要先以人工方式來一條一條對位於端子組之腳位後,再進行後續焊接作業,不但將造成部分的芯線跳位纏繞在一起,使其製造的過程中相當繁瑣,並容易因端子組的數目增加、彼此間距更趨於窄小而造成人工對位上的精確度誤差,以及製造上的困難且耗費工時與成本,同時該等芯線纏繞在一起時訊號傳輸較不穩定,亦會影響其訊號傳輸的品質與效果。Due to the welding method of the terminal group of the current connector and the plurality of core wires inside the circular cable, the outer layer of the cable is manually stripped, and the plurality of core wires are arranged in a scattering manner, and the respective core wires are sequentially arranged. The core layer is stripped by a stripping machine, which will cause the bare core wires to be jagged and of varying lengths, and because of the different definitions of the pin groups of the terminal group, when the plurality of core wires are welded to the terminal group, the core of the core wire It must be matched with the pin position of the terminal group respectively, so that the circular cable needs to be manually connected one by one to the pin position of the terminal group, and then the subsequent welding operation is performed, which will not only cause part of the core wire. The jumps are entangled, making the manufacturing process quite cumbersome, and it is easy to cause the accuracy error in the manual alignment due to the increase in the number of terminal groups, the spacing between them is narrow, and the manufacturing difficulty and labor Time and cost, and when the core wires are entangled, the signal transmission is unstable, which will affect the quality and effect of the signal transmission.

此外,亦有業者採用扁平狀纜線與連接器之插接座內部端子組呈電性連接,此種扁平狀纜線之複數芯線排列方式為根據端子組之腳位定義不同而依序呈現平行排列,其雖可方便芯線之線頭與端子組之腳位相匹配來進行焊接作業,以此達到提高人工對位的精確度與良率,並降低製造的工時與成本之效用,且可避免因複數芯線纏繞在一起而提昇訊號傳輸的品質與效果,但因一般連接器之插接座外部皆會罩覆有金屬材質製成之屏蔽殼體,並使芯線所具之接地線與屏蔽殼體形成接地迴路,故不論是圓形或扁平狀纜線之複數芯線與端子組進行焊接的作業時,仍需透過人工的方式來將接地線反折後與其他複數芯線之高頻訊號線、低頻訊號線形成分開,才可進行複數芯線外部包覆的芯皮層剝離,以及後續的焊接製程處理,而無法使用自動焊線製程進行自動化大量生產,並造成製造的工序繁雜且耗費工時與成本昂貴的問題產生,綜觀上述之缺失,若能針對纜線與連接器之插接座的端子組之線材處理、焊接作業、成本及製造品質與良率上的課題來進行設計,將是影響連接器其整體製造的品質與良率是否能夠提昇且成本更為低廉之關鍵所在,而有待從事此行業者重新設計來加以有效解決。In addition, some manufacturers use a flat cable to electrically connect the internal terminal block of the connector of the connector, and the plurality of core wires of the flat cable are arranged in parallel according to the definition of the pin of the terminal group. Arrangement, which can facilitate the welding operation by matching the wire end of the core wire with the pin position of the terminal group, thereby improving the accuracy and yield of the manual alignment, reducing the labor and cost of the manufacturing, and avoiding Because the plurality of core wires are entangled to enhance the quality and effect of the signal transmission, since the connector socket of the general connector is covered with a shielding material made of a metal material, and the grounding wire and the shielding shell of the core wire are provided. The body forms a ground loop. Therefore, whether the multiple core wires of the circular or flat cable are soldered to the terminal group, the ground wire must be folded back and the high frequency signal lines of the other plurality of core wires by manual means. The low-frequency signal lines are separated to allow the core layer peeling of the outer core wire to be coated, and the subsequent soldering process, and the automatic wire bonding process cannot be automated. Production, and the manufacturing process is complicated and labor-intensive and costly problems arise. Looking at the above-mentioned defects, if the wire processing, welding work, cost and manufacturing quality of the terminal block of the cable and connector plug-in socket can be achieved. Designing with the problem of yield will be the key to the improvement of the quality and yield of the overall manufacturing of the connector, and the cost is lower, and those who want to work in this industry are redesigned to effectively solve it.

故,發明人有鑑於上述習用線材處理上之問題與缺失,乃搜集相關資料經由多方評估及考量,並利用從事於此行業之多年研發經驗不斷試作與修改,始設計出此種自動焊線製程的發明專利誕生。Therefore, in view of the problems and shortcomings in the above-mentioned conventional wire processing, the inventors have collected and collected relevant data through multi-party evaluation and consideration, and have continuously tried and modified the years of research and development experience in this industry to design such automatic wire bonding process. The invention patent was born.

本發明之主要目的乃在於捲線站之捲線機可帶動扁平線材入線至預定長度並利用切刀進行截斷,脫外皮站利用脫外皮切刀對扁平線材外部包覆之外皮層進行裁切後,拆地線站利用線夾具夾取接地線與複數芯線形成分開,並由脫芯皮站利用脫芯皮切刀對複數芯線外部包覆之芯皮層進行裁切,且上錫站利用錫爐對複數芯線裸露部分進行沾錫後,再由焊接站利用送料機來對插接座進行送料,使扁平線材之複數芯線與插接座內部之複數端子對位至正確接觸位置後,再利用瞬焊機焊接固定成為一體,並達到便於量產、製程精簡,以及提高製造的品質與良率而有效降低成本之功效者。The main purpose of the present invention is that the winding machine of the winding station can drive the flat wire into the predetermined length and cut it with a cutter. The peeling station uses the peeling knife to cut the outer sheath of the flat wire and then remove it. The grounding station uses the wire clamp to take the grounding wire and form a separate line from the plurality of core wires, and the core layer of the outer core wire is cut by the core removing machine by the core removing knife, and the tinning station uses the tin furnace to plural After the exposed portion of the core wire is tinned, the welding station uses the feeder to feed the socket, so that the plurality of core wires of the flat wire and the plurality of terminals inside the socket are aligned to the correct contact position, and then the instant welder is used. Soldering and fixing into one, and achieving the effect of mass production, streamlined process, and improved manufacturing quality and yield to effectively reduce costs.

本發明之次要目的乃在於當焊接站之對位夾具將扁平線材之芯線與插接座之端子對位的過程中,可利用雷射檢知器對扁平線材進行掃瞄完成後計算出掃瞄中心位置,並與預設對位中心位置相減可計算得到目前的偏差值,使對位夾具即會根據偏差值來決定將扁平線材調整至正確位置之修正量,以降低人工對位時容易產生誤差所造成焊接不確實之缺失,藉此提高扁平線材焊接時之精確度。The secondary object of the present invention is that in the process of aligning the core wire of the flat wire with the terminal of the socket by the alignment fixture of the welding station, the laser can be used to scan the flat wire after the laser detector is completed. By aiming at the center position and subtracting from the position of the preset alignment center, the current deviation value can be calculated, so that the alignment fixture will determine the correction amount for adjusting the flat wire to the correct position according to the deviation value to reduce the manual alignment. It is easy to produce errors and the lack of welding is not sure, thereby improving the accuracy of the flat wire welding.

本發明之另一目的乃在於捲線站、脫外皮站、拆地線站、脫芯皮站、上錫站及焊接站可依用途及使用場所不同作多排並列設置的彈性增加與位置調整,即可由捲線站之抓線夾具配合入線夾具夾取扁平線材二端,並利用入線夾具對扁平線材一端作180度角旋轉之動作,再利用切刀進行截斷,如此,便可將複數扁平線材二端與插接座同步作後續的自動焊線製程處理。Another object of the present invention is to increase the elasticity and position adjustment of multiple rows and rows in parallel according to the use and the place of use, such as the winding station, the peeling station, the grounding station, the core removing station, the tinning station and the welding station. The two ends of the flat wire can be clamped by the wire grabbing fixture of the winding line station, and the end of the flat wire can be rotated by a 180 degree angle by the wire clamp, and then cut by the cutter, so that the plurality of flat wires can be cut. The end is synchronized with the docking station for subsequent automatic wire bonding process processing.

本發明之再一目的乃在於脫芯皮站與上錫站之間可設置有上助焊劑站,並利用線夾具作旋轉、升降之動作來對扁平線材之複數芯線裸露部分預先進行沾助焊劑,再進行後續的沾錫製程處理,以提高焊點的接合強度;而上錫站與焊接站之間亦可設置有裁齊站,並利用切刀作升降之動作來對扁平線材之複數芯線端部預先進行裁齊後,再進行後續的扁平線材與插接座的焊接製程處理,此種方式不但可確保其複數芯線的長度保持一致,並提高焊接時之精確度。A further object of the present invention is that an upper fluxing station can be disposed between the core removing station and the upper tin station, and the wire clamp is used for rotating and lifting to pre-dip flux on the exposed portion of the plurality of core wires of the flat wire. Then, the subsequent tin-dip processing is performed to improve the bonding strength of the solder joints; and the cutting station may be disposed between the soldering station and the soldering station, and the plurality of core wires of the flat wire may be used by the cutter for lifting and lowering. After the end portion is trimmed in advance, the subsequent welding process of the flat wire and the socket is performed, which not only ensures the length of the plurality of core wires is consistent, but also improves the precision during welding.

為達成上述目的及功效,本發明所採用之技術手段及其構造,茲繪圖就本發明之較佳實施例詳加說明其特徵與功能如下,俾利完全瞭解。In order to achieve the above objects and effects, the technical means and the configuration of the present invention will be described in detail with reference to the preferred embodiments of the present invention.

請同時參閱第一、二、三圖所示,係分別為本發明之製程流程圖、製造工站之方塊圖及立體外觀示意圖,由圖中可清楚看出,本發明包括有捲線站1、脫外皮站2、拆地線站3、脫芯皮站4、上錫站5、焊接站6、扁平線材7及插接座8,其中扁平線材7內部為具有呈平行排列之複數芯線71及至少一條之接地線72,且各芯線71外部皆包覆有一芯皮層711,並於複數芯線71及接地線72外部則包覆有至少一層外皮層73;再者,插接座8一側為具有對接部81,且遠離對接部81之另側設有焊接端82,而對接部81內部定位有複數端子83,並以端子83分別穿出插接座8之焊接端82外部。Please also refer to the first, second and third figures, which are respectively a process flow chart of the present invention, a block diagram of the manufacturing station and a schematic view of the three-dimensional appearance. As is clear from the figure, the present invention includes a winding station 1. a peeling station 2, a grounding line station 3, a core removing station 4, a loading station 5, a welding station 6, a flat wire 7 and a socket 8, wherein the flat wire 7 has a plurality of core wires 71 arranged in parallel and At least one grounding wire 72, and each core wire 71 is covered with a core layer 711, and is covered with at least one outer skin layer 73 outside the plurality of core wires 71 and the grounding wire 72; further, the side of the socket 8 is The mating portion 81 is provided, and the other end of the mating portion 81 is provided with a soldering end 82. The mating portion 81 is internally positioned with a plurality of terminals 83, and the terminals 83 are respectively passed outside the soldering end 82 of the mating socket 8.

藉上,當利用本發明之自動焊線製程時,係依照下列之步驟實施:By the way, when using the automatic wire bonding process of the present invention, it is implemented according to the following steps:

(100)捲線站1為利用捲線機11帶動扁平線材7輸送至入線區12內,並利用切刀126對扁平線材7進行截斷。(100) The winding station 1 transports the flat wire 7 into the entrance line 12 by the winding machine 11, and cuts the flat wire 7 by the cutter 126.

(101)脫外皮站2利用脫皮夾具21定位扁平線材7,並利用脫外皮切刀22對扁平線材7外部包覆之外皮層73進行裁切使外皮層73脫離。(101) The peeling station 2 positions the flat wire 7 by the peeling jig 21, and the outer layer 73 of the flat wire 7 is covered with the peeling blade 22 to cut the outer layer 73.

(102)拆地線站3利用固定夾具31定位扁平線材7內部之複數芯線71,並利用線夾具32夾取接地線72與複數芯線71形成分開。(102) The ground removal line station 3 positions the plurality of core wires 71 inside the flat wire 7 by the fixing jig 31, and separates the ground wire 72 from the plurality of core wires 71 by the wire clamp 32.

(103)脫芯皮站4利用脫皮夾具41定位扁平線材7,並利用脫芯皮切刀42對複數芯線71外部包覆之芯皮層711進行裁切使芯皮層711脫離。(103) The core removing station 4 positions the flat wire 7 by the peeling jig 41, and cuts the core skin layer 711 which is externally covered by the plurality of core wires 71 by the core removing cutter 42 to separate the core skin layer 711.

(104)上錫站5利用校正夾具51對扁平線材7進行高度調整,並利用錫爐52對複數芯線71裸露部分進行沾錫。(104) The tinning station 5 adjusts the height of the flat wire 7 by the correction jig 51, and dries the bare portion of the plurality of core wires 71 by the tin furnace 52.

(105)焊接站6利用送料機61對插接座8進行送料,並將扁平線材7之複數芯線71與插接座8內部之複數端子83對位接觸,再利用瞬焊機65焊接固定成為一體。(105) The welding station 6 feeds the socket 8 by the feeder 61, and the plurality of core wires 71 of the flat wire 7 are in position contact with the plurality of terminals 83 inside the socket 8, and are then welded and fixed by the instant welder 65. One.

請搭配參閱第四、五、六、七、八圖所示,係分別為本發明捲線站之示意圖、入線區之示意圖、脫外皮站之示意圖、拆地線站之示意圖及脫芯皮站之示意圖,由上述之實施步驟可清楚得知,本發明之捲線站1設置有捲線機11,其中捲線機11為具有馬達111,即可利用馬達111帶動線輪112進行捲線,並由複數線檢知器(圖中未示出)進行捲線狀態(如捲出線、捲線下垂、捲線尾及入線次數等)之偵測,如此,便可帶動扁平線材7輸送至入線區12內部,而入線區12設置有餵線組121,使扁平線材7可經由整線輪122來進行整線、抓線夾具123配合入線夾具124作夾取扁平線材7之動作,並藉由計長滾輪125計算出扁平線材7入線至預定長度,再利用切刀126配合線夾具127來對扁平線材7進行截斷後透過輸送帶上之治具(圖中未示出)來輸送至脫外皮站2。Please refer to the fourth, fifth, sixth, seventh and eighth figures, which are respectively a schematic diagram of the coiling station of the invention, a schematic diagram of the incoming line area, a schematic diagram of the stripping station, a schematic diagram of the grounding line station and a de-core station. In the above, it can be clearly seen from the above-mentioned implementation steps that the winding station 1 of the present invention is provided with a winding machine 11, wherein the winding machine 11 has a motor 111, that is, the motor 111 can be used to drive the reel 112 for winding, and the multiple line inspection The device (not shown) detects the winding state (such as the winding line, the winding line sag, the winding end and the number of incoming lines, etc.), so that the flat wire 7 can be driven to the inside of the incoming line 12, and the incoming area 12 is provided with a feeding wire group 121, so that the flat wire 7 can be aligned through the whole wire wheel 122, the wire grabbing clamp 123 is engaged with the wire clamp 124 for clamping the flat wire 7, and the flat roller 125 is used to calculate the flatness. The wire 7 is routed to a predetermined length, and the flat wire 7 is cut by the cutter 126 and the wire clamp 127, and then conveyed to the peeling station 2 through a jig (not shown) on the conveyor.

而脫外皮站2為具有脫皮夾具21,並利用脫皮夾具21定位扁平線材7,此時,便可利用脫外皮切刀22作升降之動作來對扁平線材7外部所包覆之外皮層73進行裁切,且由脫皮夾具21作橫移之動作,使外皮層73即會同步受到脫皮夾具21的拉動而脫離、剝去後,再將扁平線材7透過輸送帶上之治具來輸送至拆地線站3,續以拆地線站3所具之固定夾具31定位扁平線材7經由外皮層73裁切後內部露出之複數芯線71,並利用線夾具32來夾取扁平線材7之接地線72作升降、橫移之動作,使接地線72與複數芯線71形成分開,再將扁平線材7透過輸送帶上之治具來輸送至脫芯皮站4。The peeling station 2 is provided with a peeling jig 21, and the flat wire 7 is positioned by the peeling jig 21. At this time, the outer skin layer 73 coated on the outside of the flat wire 7 can be performed by the lifting and lowering cutter 22 as a lifting operation. When the cutting is performed, the peeling jig 21 is traversed, so that the outer skin layer 73 is simultaneously pulled by the peeling jig 21 to be detached and peeled off, and then the flat wire 7 is conveyed to the jig through the jig on the conveyor belt. The ground station 3 continues to fix the plurality of core wires 71 which are cut out by the flat wire 7 through the outer skin layer 73 by the fixing jig 31 of the grounding line station 3, and the ground wire of the flat wire 7 is clamped by the wire clamp 32. 72 acts as a lifting and traversing movement to separate the grounding wire 72 from the plurality of core wires 71, and then transports the flat wire 7 through the jig on the conveyor belt to the core removing station 4.

再者,脫芯皮站4為具有脫皮夾具41,並利用脫皮夾具41定位扁平線材7,此時,便可利用脫芯皮切刀42作升降之動作來對複數芯線71外部包覆之芯皮層711進行裁切,且由脫皮夾具41作橫移之動作,即可使扁平線材7之芯皮層711同步脫離、剝去後,再將扁平線材7透過輸送帶上之治具輸送至上錫站5。Further, the core removing station 4 has a peeling jig 41, and the flat wire 7 is positioned by the peeling jig 41. At this time, the outer core of the plurality of core wires 71 can be covered by the action of lifting the core cutter 42 for lifting and lowering. The skin layer 711 is cut, and the peeling jig 41 is traversed, so that the core skin layer 711 of the flat wire 7 can be synchronously detached and peeled off, and then the flat wire 7 is conveyed to the upper tin station through the jig on the conveyor belt. 5.

請繼續參閱第九、十圖所示,係分別為本發明上錫站之示意圖及焊接站之示意圖,由上述之實施步驟可清楚得知,本發明之上錫站5為具有校正夾具51,並利用校正夾具51作升降之動作來對扁平線材7進行高度調整,如此,便可利用錫爐52作升降之動作來對複數芯線71裸露部分進行沾錫,而錫爐52可利用檢知器(圖中未示出)進行錫池液面之偵測,若檢知器偵測出錫池液面不足時,即會啟動馬達(圖中未示出)帶動滾輪進行焊條補焊錫之動作,且該扁平線材7之複數芯線71沾錫完成後,可利用刮錫渣刮刀53依照預定高度距離來進行錫爐52刮錫渣之動作,再透過輸送帶上之治具輸送至焊接站6。Please refer to the ninth and tenth drawings, which are schematic diagrams of the soldering station of the present invention and a schematic diagram of the soldering station. It can be clearly seen from the above-mentioned implementation steps that the tin station 5 of the present invention has the correcting fixture 51. The flat wire 7 is height-adjusted by the correcting jig 51 for lifting and lowering, so that the exposed portion of the plurality of core wires 71 can be tinned by the action of the soldering furnace 52, and the tin furnace 52 can utilize the detector. (not shown) to detect the liquid level of the tin pool. If the detector detects that the liquid level of the tin pool is insufficient, the motor (not shown) is activated to drive the roller to repair the solder. After the plurality of core wires 71 of the flat wire 7 are tinned, the tin slag scraper 53 can be used to perform the action of scraping the slag according to the predetermined height distance, and then transported to the welding station 6 through the jig on the conveyor belt.

而焊接站6為具有送料機61,且送料機61所具之震動盤611上收容有複數插接座8,並利用震動盤611來對插接座8進行送料,同時可利用取料夾具62作升降、橫移之動作,即使插接座8移動至夾料夾具63處作旋轉、升降之動作,且由對位夾具64將扁平線材7之複數芯線71與插接座8內部之複數端子83來進行調整、對位至正確接觸位置後,再利用瞬焊機65上之焊頭651作升降之動作進行焊接作業,且該瞬焊機65可為波焊機、雷射焊接機、紅外線(IR)焊接機或其它可產生高熱來對焊料加熱之焊接機,使扁平線材7可透過芯線71上之焊料冷卻後與插接座8之端子83焊接固定成為一體,藉此可依照上述之自動焊線製程步驟將複數扁平線材7與插接座8重複製造出模組化連接器之半成品,且該連接器亦可進一步進行後續的製程處理,如金屬外蓋鉚合站、出線站或其他預留工站(圖中未示出)等,便可完成模組化連接器之成品,以實現自動化的大量生產,同時簡化製造工序、縮短製造的工時,並達到便於量產、製程精簡,以及提高製造的品質與良率,且可有效降低生產成本之功效者。The welding station 6 has a feeder 61, and the vibrating plate 611 of the feeder 61 accommodates a plurality of sockets 8, and the vibrating plate 611 is used to feed the socket 8 while the reclaiming jig 62 can be utilized. The action of lifting and traversing, even if the docking station 8 is moved to the chucking jig 63 for rotation and lifting, and the plurality of terminals of the flat wire 7 and the plurality of terminals of the socket 8 are held by the alignment jig 64 After 83 adjustment and alignment to the correct contact position, the welding head 651 on the instant welder 65 is used for lifting operation, and the instant welding machine 65 can be a wave soldering machine, a laser welding machine, or an infrared ray. (IR) welding machine or other welding machine capable of generating high heat to heat the solder, so that the flat wire 7 can be cooled and soldered to the terminal 83 of the socket 8 through the solder on the core wire 71, thereby being integrated according to the above The automatic wire bonding process steps repeatedly manufactures a plurality of flat wires 7 and the socket 8 to manufacture a semi-finished product of the modular connector, and the connector can further perform subsequent process processing, such as a metal cover riveting station and an outlet station. Or other reserved stations (not shown in the figure) ), the finished product of the modular connector can be completed to achieve automated mass production, while simplifying the manufacturing process, shortening the manufacturing man-hours, and facilitating mass production, streamlining the process, and improving the quality and yield of the manufacturing. And can effectively reduce the cost of production.

當對位夾具64將扁平線材7之芯線71與插接座8之端子83對位的過程中,可利用雷射檢知器(圖中未示出)對扁平線材7左、右二側位置進行掃瞄,且雷射檢知器掃瞄完成後計算出掃瞄中心位置,並與預設對位中心位置相減可計算得到目前的偏差值,使對位夾具64即會根據偏差值來決定將扁平線材7調整至正確位置之修正量,以降低人工方式對位時容易產生誤差所造成焊接不確實之缺失,藉此提高扁平線材7焊接時之精確度,並可有效增加扁平線材7之芯線71與插接座8之端子83焊點的接合強度且更為牢固,使插接座8插拔時焊點不易剝離或脫落。When the alignment clamp 64 aligns the core wire 71 of the flat wire 7 with the terminal 83 of the socket 8, the position of the left and right sides of the flat wire 7 can be measured by a laser detector (not shown). Scanning is performed, and the position of the scanning center is calculated after the scanning of the laser detector is completed, and the current deviation value is calculated by subtracting the position of the center of the preset alignment, so that the alignment fixture 64 is based on the deviation value. Deciding to adjust the correction amount of the flat wire 7 to the correct position to reduce the lack of welding uncertainty caused by the error in the manual alignment, thereby improving the accuracy of the welding of the flat wire 7 and effectively increasing the flat wire 7 The bonding strength between the core wire 71 and the terminal 83 of the socket 8 is stronger, and the solder joint is less likely to be peeled off or peeled off when the socket 8 is inserted and removed.

再者,上述之插接座8可為連接器之插頭或插座,且該插接座8與扁平線材7之間亦可進一步設置有具複數接點之轉接板(圖中未示出),即可將轉接板設置於插接座8的焊接端82,並使對接部81內部定位之複數端子83焊接於轉接板上之複數接點後,再將扁平線材7所具之複數芯線71依照自動焊線製程步驟與轉接板之複數接點呈電性連接,使高頻訊號於傳輸時可藉由轉接板上之濾波電路及接地迴路而有效的降低雜訊或抑制串音干擾。Furthermore, the above-mentioned socket 8 can be a plug or socket of a connector, and an adapter plate with a plurality of contacts (not shown) can be further disposed between the socket 8 and the flat wire 7. The adapter plate can be disposed on the soldering end 82 of the socket 8 and the plurality of terminals 83 positioned inside the abutting portion 81 are soldered to the plurality of contacts on the adapter plate, and then the plurality of flat wires 7 are provided. The core wire 71 is electrically connected to the plurality of contacts of the adapter plate according to the automatic wire bonding process step, so that the high frequency signal can effectively reduce the noise or the suppression string by the filter circuit and the grounding circuit on the adapter plate during transmission. Sound interference.

另請同時參閱第一、二、十一、十二圖所示,係分別為本發明之製程流程圖、製造工站之方塊圖、較佳實施例製造工站之方塊圖及上助焊劑站之示意圖,由圖中可清楚看出,本發明之自動焊線製程包括有捲線站1、脫外皮站2、拆地線站3、脫芯皮站4、上錫站5及焊接站6可為單排設置僅為一種較佳之實施狀態,亦可依用途及使用場所不同作多排並列設置的彈性增加與位置調整,即可由捲線站1之抓線夾具123配合入線夾具124夾取扁平線材7的二端,並利用入線夾具124來對扁平線材7一端作180度角旋轉之動作後,再利用切刀126進行截斷,如此,便可依照上述之自動焊線製程步驟將複數扁平線材7二端與插接座8同步作後續的製程處理,另於脫芯皮站4與上錫站5之間為可進一步設置有上助焊劑站5a,並利用線夾具(圖中未示出)作旋轉、升降之動作來對扁平線材7之複數芯線71裸露部分預先進行沾助焊劑後,再進行後續的芯線71沾錫製程處理,用以提高扁平線材7焊點的接合強度;而上錫站5與焊接站6之間亦可進一步設置有裁齊站6a,並利用切刀(圖中未示出)作升降之動作來對扁平線材7之複數芯線71端部預先進行裁齊後,再進行後續的複數扁平線材7二端與插接座8的焊接製程處理,此種方式不但可確保其複數芯線71的長度保持一致,且可提高扁平線材7焊接時之精確度,以及製造的品質與良率。Please also refer to the first, second, eleventh and twelfth drawings, which are respectively the process flow chart of the invention, the block diagram of the manufacturing station, the block diagram of the manufacturing station of the preferred embodiment, and the upper flux station. The schematic diagram of the automatic wire bonding process of the present invention includes a winding station 1, a peeling station 2, a grounding line station 3, a core removing station 4, a loading station 5, and a welding station 6 The single row arrangement is only a preferred implementation state, and the elastic increase and position adjustment of the plurality of rows arranged in parallel according to the application and the use place can be performed, and the wire grabbing fixture 123 of the winding station 1 can be matched with the wire clamp 124 to take the flat wire. At the two ends of the seventh end, the wire clamp 124 is used to rotate the end of the flat wire 7 at an angle of 180 degrees, and then cut by the cutter 126. Thus, the plurality of flat wires 7 can be processed according to the automatic wire bonding process described above. The two ends are synchronized with the socket 8 for subsequent processing, and the upper flux station 4 and the upper tin station 5 are further provided with an upper flux station 5a, and a wire clamp (not shown) is used. Rotating, lifting action to the plural of the flat wire 7 After the bare portion of the line 71 is pre-coated with the flux, the subsequent processing of the core wire 71 is performed to improve the bonding strength of the solder joint of the flat wire 7; and the soldering station 5 and the soldering station 6 may be further provided with The cutting station 6a is cut and the end of the plurality of core wires 71 of the flat wire 7 is preliminarily trimmed by a cutter (not shown) for lifting and lowering, and then the two ends of the plurality of flat wires 7 are inserted and inserted. The welding process of the seat 8 not only ensures that the length of the plurality of core wires 71 is uniform, but also improves the accuracy of the welding of the flat wire 7 and the quality and yield of the manufacturing.

此外,以上所述僅為本發明較佳實施例而已,非因此即侷限本發明之專利範圍,本發明主要針對可利用捲線站1、脫外皮站2、拆地線站3、脫芯皮站4、上錫站5及焊接站6進行扁平線材7與插接座8自動化的大量生產,並達到便於量產、製程精簡,以及提高製造的品質與良率而有效降低成本之功效者;而捲線站1、脫外皮站2、拆地線站3、脫芯皮站4、上錫站5及焊接站6中之夾具、切刀、輸送帶上之治具等所使用之傳動機構因結構設計方式很多,如可利用推桿、齒輪、渦輪、連桿、齒條、鏈條或其它等效結構設計方式實施,惟本發明之技巧特徵並不侷限於此,凡任何熟悉該項技藝者在本發明領域內,可輕易思及之變化或修飾,均應被涵蓋在以下本案之申請專利範圍內,合予陳明。In addition, the above description is only a preferred embodiment of the present invention, and is not intended to limit the scope of the patent of the present invention. The present invention is mainly directed to the use of a winding station 1, a peeling station 2, a grounding station 3, and a core removing station. 4. The Shangxi Station 5 and the welding station 6 carry out mass production of the flat wire 7 and the socket 8 automatically, and achieve the functions of mass production, streamlining the process, and improving the quality and yield of the manufacturing and effectively reducing the cost; The transmission mechanism used in the winding line station 1, the peeling station 2, the grounding line station 3, the debaring station 4, the tinning station 5, and the jig in the welding station 6, the cutter, the jig on the conveyor belt, etc. There are many design methods, such as push rods, gears, turbines, connecting rods, racks, chains or other equivalent structural design, but the technical features of the present invention are not limited thereto, and anyone familiar with the art is Variations or modifications that can be easily considered in the field of the invention are to be included in the scope of the patent application of the present invention, which is incorporated herein by reference.

綜上所述,本發明自動焊線製程於使用時為確實能達到其功效及目的,故本發明誠為一實用性優異之發明,實符合發明專利之申請要件,爰依法提出申請,盼 審委早日賜准本案,以保障發明人之辛苦發明,倘若 鈞局有任何稽疑,請不吝來函指示,發明人定當竭力配合,實感德便。In summary, the automatic wire bonding process of the present invention can achieve its efficacy and purpose when used. Therefore, the invention is an invention with excellent practicability, and is in fact conforming to the application requirements of the invention patent, and submits an application according to law. The Commission will grant this case as soon as possible to protect the inventor's hard work. If there is any doubt in the bureau, please do not hesitate to give instructions to the inventor, and the inventor will try his best to cooperate with him.

1...捲線站1. . . Winding station

11...捲線機11. . . Winding machine

111...馬達111. . . motor

112...線輪112. . . Reel

12...入線區12. . . Entry area

121...餵線組121. . . Feeding line group

122...整線輪122. . . Round wheel

123...抓線夾具123. . . Catch line fixture

124...入線夾具124. . . Line clamp

125...計長滾輪125. . . Meter wheel

126...切刀126. . . Cutter

127...線夾具127. . . Line fixture

2...脫外皮站2. . . Peeling station

21...脫皮夾具twenty one. . . Peeling fixture

22...脫外皮切刀twenty two. . . Peeling knife

3...拆地線站3. . . Demolition station

31...固定夾具31. . . Fixing fixture

32...線夾具32. . . Line fixture

4...脫芯皮站4. . . Core removal station

41...脫皮夾具41. . . Peeling fixture

42...脫芯皮切刀42. . . Core cutter

5...上錫站5. . . Shangxi Station

5a...上助焊劑站5a. . . Upper flux station

51...校正夾具51. . . Calibration fixture

52...錫爐52. . . Tin stove

53...刮錫渣刮刀53. . . Scraping scraper scraper

6...焊接站6. . . Welding station

6a...裁齊站6a. . . Cutting station

61...送料機61. . . Feeder

611...震動盤611. . . Vibrating plate

62...取料夾具62. . . Retrieval fixture

63...夾料夾具63. . . Clamp clamp

64...對位夾具64. . . Alignment fixture

65...瞬焊機65. . . Instant welder

651...焊頭651. . . Welding head

7...扁平線材7. . . Flat wire

71...芯線71. . . Wire

711...芯皮層711. . . Core layer

72...接地線72. . . Ground wire

73...外皮層73. . . Outer cortex

8...插接座8. . . Socket

81...對接部81. . . Docking

82...焊接端82. . . Weld end

83...端子83. . . Terminal

第一圖 係為本發明之製程流程圖。The first figure is a process flow chart of the present invention.

第二圖 係為本發明製造工站之方塊圖。The second figure is a block diagram of the manufacturing station of the present invention.

第三圖 係為本發明之立體外觀示意圖。The third figure is a schematic view of the three-dimensional appearance of the present invention.

第四圖 係為本發明捲線站之示意圖。The fourth figure is a schematic view of the winding station of the present invention.

第五圖 係為本發明入線區之示意圖。The fifth figure is a schematic diagram of the entry area of the present invention.

第六圖 係為本發明脫外皮站之示意圖。The sixth figure is a schematic view of the peeling station of the present invention.

第七圖 係為本發明拆地線站之示意圖。The seventh figure is a schematic diagram of the ground removal station of the present invention.

第八圖 係為本發明脫芯皮站之示意圖。The eighth figure is a schematic view of the de-core station of the present invention.

第九圖 係為本發明上錫站之示意圖。The ninth diagram is a schematic view of the upper tin station of the present invention.

第十圖 係為本發明焊接站之示意圖。The tenth figure is a schematic view of the welding station of the present invention.

第十一圖 係為本發明較佳實施例製造工站之方塊圖。Figure 11 is a block diagram of a manufacturing station in accordance with a preferred embodiment of the present invention.

第十二圖 係為本發明上助焊劑站之示意圖。Figure 12 is a schematic view of the flux station of the present invention.

Claims (13)

一種自動焊線製程,係包括有單排或多排並列設置之捲線站、脫外皮站、拆地線站、脫芯皮站、上錫站及焊接站,並依照下列之步驟實施:(A)捲線站為利用捲線機帶動扁平線材輸送至入線區內,並利用切刀對扁平線材進行截斷;(B)脫外皮站利用脫皮夾具定位扁平線材,並利用脫外皮切刀對扁平線材外部包覆之外皮層進行裁切使外皮層脫離;(C)拆地線站利用固定夾具定位扁平線材內部複數芯線,並利用線夾具夾取接地線與複數芯線形成分開;(D)脫芯皮站利用脫皮夾具定位扁平線材,並利用脫芯皮切刀對複數芯線外部包覆之芯皮層進行裁切使芯皮層脫離;(E)上錫站利用校正夾具對扁平線材進行高度調整,並利用錫爐對複數芯線裸露部分進行沾錫;(F)焊接站利用送料機對插接座進行送料,並將扁平線材之複數芯線與插接座內部之複數端子對位接觸,再利用瞬焊機焊接固定成為一體。An automatic wire bonding process includes a winding station, a peeling station, a grounding station, a core removing station, a tinning station and a welding station which are arranged in a single row or in multiple rows, and is implemented according to the following steps: (A The winding station uses the winding machine to drive the flat wire to the entrance area, and cuts the flat wire with a cutter; (B) the peeling station uses the peeling fixture to position the flat wire, and uses the peeling cutter to cover the flat wire. The outer skin layer is cut to remove the outer skin layer; (C) the grounding line station uses a fixed fixture to position the plurality of core wires inside the flat wire, and the wire clamp is used to clamp the ground wire to form a separate line from the plurality of core wires; (D) the core removing station The flat wire is positioned by the peeling jig, and the core skin layer covered by the plurality of core wires is cut by the core removing cutter to remove the core skin layer; (E) the tinning station adjusts the height of the flat wire by using the calibration jig, and uses the tin The furnace is immersed in the bare part of the plurality of core wires; (F) the welding station feeds the socket by the feeder, and the plurality of core wires of the flat wire are in position contact with the plurality of terminals inside the socket, and then Instantaneous welder fixed integrally. 如申請專利範圍第1項所述之自動焊線製程,其中該捲線站之捲線機可利用馬達帶動線輪進行捲線,並由複數線檢知器進行捲線狀態之偵測,而入線區設置有餵線組,使扁平線材可經由整線輪來進行整線、抓線夾具配合入線夾具作夾取之動作,並藉由計長滾輪計算扁平線材入線至預定長度,再利用切刀配合線夾具來對扁平線材進行截斷後透過輸送帶上之治具輸送至脫外皮站。For example, in the automatic wire bonding process described in claim 1, wherein the winding machine of the winding station can use the motor to drive the reel to wind the wire, and the plurality of wire detectors detect the winding state, and the incoming line area is provided with Feeding the wire group, the flat wire can be used to carry out the whole line and the wire grabbing fixture with the wire clamp for picking up the movement, and the flat wire is calculated by the gauge roller to the predetermined length, and then the cutter is used to match the wire clamp. The flat wire is cut off and transported to the detachment station through the jig on the conveyor belt. 如申請專利範圍第2項所述之自動焊線製程,其中該捲線站之抓線夾具可配合入線夾具夾取扁平線材的二端,並利用入線夾具對扁平線材一端作180度角旋轉之動作。For example, the automatic wire bonding process described in claim 2, wherein the wire grabbing fixture of the winding station can be used to clamp the two ends of the flat wire with the wire clamp, and use the wire clamp to rotate the end of the flat wire at a 180 degree angle. . 如申請專利範圍第1項所述之自動焊線製程,其中該脫外皮站可利用脫外皮切刀作升降之動作對扁平線材外部包覆之外皮層進行裁切,並由脫皮夾具作橫移之動作使外皮層脫離,再透過輸送帶上之治具輸送至拆地線站。The automatic wire bonding process as described in claim 1, wherein the peeling station can use the peeling cutter to lift and lower the outer sheath of the flat wire and cut it by the peeling jig. The action removes the outer skin layer and transports it to the demolition station via the jig on the conveyor belt. 如申請專利範圍第1項所述之自動焊線製程,其中該拆地線站可利用線夾具夾取接地線作升降、橫移之動作,使接地線與複數芯線形成分開後,再透過輸送帶上之治具輸送至脫芯皮站。For example, in the automatic wire bonding process described in claim 1, wherein the grounding line station can use the wire clamp to take the grounding wire for lifting and traversing, so that the grounding wire is separated from the plurality of core wires, and then transmitted through the wire. The jig with the belt is transported to the de-core station. 如申請專利範圍第1項所述之自動焊線製程,其中該脫芯皮站可利用脫芯皮切刀作升降之動作對複數芯線外部包覆之芯皮層進行裁切,並由脫皮夾具作橫移之動作使芯皮層脫離,再透過輸送帶上之治具輸送至上錫站。For example, in the automatic wire bonding process described in claim 1, wherein the core removing station can use the core removing cutter as a lifting action to cut the outer core layer of the plurality of core wires, and the peeling jig is made by the peeling jig. The traverse action disengages the core skin layer and transports it to the upper tin station through the jig on the conveyor belt. 如申請專利範圍第1項所述之自動焊線製程,其中該上錫站可利用校正夾具作升降之動作來對扁平線材進行高度調整,並利用錫爐作升降之動作來對複數芯線進行沾錫,再透過輸送帶上之治具輸送至焊接站。For example, in the automatic wire bonding process described in claim 1, wherein the tinning station can use the calibration jig to perform the lifting action to adjust the height of the flat wire, and use the tin furnace to lift and lower the plurality of core wires. The tin is then transported to the welding station through the fixture on the conveyor belt. 如申請專利範圍第1項所述之自動焊線製程,其中該上錫站之錫爐可利用檢知器偵測出錫池液面不足時,啟動馬達帶動滾輪進行焊條補焊錫之動作,且扁平線材之複數芯線沾錫完成後,可利用刮錫渣刮刀依照預定高度距離來進行錫爐刮錫渣之動作,再透過輸送帶上之治具輸送至焊接站。For example, in the automatic wire bonding process described in claim 1, wherein the tin furnace of the upper tin station can detect the liquid pool of the tin pool by using the detecting device, the starting motor drives the roller to perform the welding action of the welding rod, and After the completion of the plurality of core wires of the flat wire, the tin slag scraping action can be performed according to the predetermined height distance by using the scraping squeegee blade, and then transported to the welding station through the jig on the conveyor belt. 如申請專利範圍第1項所述之自動焊線製程,其中該焊接站可利用取料夾具作升降、橫移之動作,使插接座移動至夾料夾具處作旋轉、升降之動作,並由對位夾具將扁平線材之複數芯線與插接座之複數端子對位接觸。For example, in the automatic wire bonding process described in claim 1, wherein the welding station can use the retracting jig to move up and down, and move the socket to the clamping fixture for rotation and lifting, and The plurality of core wires of the flat wire are in position contact with the plurality of terminals of the socket by the alignment clamp. 如申請專利範圍第1項所述之自動焊線製程,其中該焊接站之送料機所具之震動盤上收容有複數插接座,並利用震動盤來對插接座進行送料,而瞬焊機可為波焊機、雷射焊接機、紅外線(IR)焊接機或其它可產生高熱來對焊料加熱之焊接機,使扁平線材可透過芯線上之焊料冷卻後與插接座之端子焊接固定成為一體。For example, in the automatic wire bonding process described in claim 1, wherein the welding machine of the welding station has a plurality of sockets on the vibration plate, and uses the vibration plate to feed the socket, and the instant welding The machine can be a wave soldering machine, a laser welding machine, an infrared (IR) welding machine or other welding machine that can generate high heat to heat the solder, so that the flat wire can be cooled by the solder on the core wire and then soldered to the terminal of the socket. Be one. 如申請專利範圍第1項所述之自動焊線製程,其中該焊接站之對位夾具可利用雷射檢知器對扁平線材位置進行掃瞄計算出掃瞄中心位置,並與預設對位中心位置相減可計算得到目前的偏差值,使對位夾具即會根據偏差值來決定將扁平線材調整至正確位置之修正量。For example, in the automatic wire bonding process described in claim 1, wherein the welding fixture of the welding station can scan the position of the flat wire with a laser detector to calculate the scanning center position and match the preset position. The center position is subtracted to calculate the current deviation value, so that the alignment fixture will determine the correction amount for adjusting the flat wire to the correct position according to the deviation value. 如申請專利範圍第1項所述之自動焊線製程,其中該脫芯皮站與上錫站之間為可設置有上助焊劑站,並利用線夾具作旋轉、升降之動作來對扁平線材之複數芯線裸露部分預先進行沾助焊劑後,再進行後續上錫站的沾錫製程處理。For example, the automatic wire bonding process described in claim 1 is characterized in that an upper fluxing station is provided between the core removing station and the upper tin station, and the wire clamp is used for rotating and lifting to apply the flat wire. After the exposed portion of the plurality of core wires is pre-coated with the flux, the subsequent tin-plating process of the soldering station is performed. 如申請專利範圍第1項所述之自動焊線製程,其中該上錫站與焊接站之間為可設置有裁齊站,並利用切刀作升降之動作來對扁平線材之複數芯線端部預先進行裁齊,再進行後續焊接站的焊接製程處理。For example, in the automatic wire bonding process described in claim 1, wherein the upper tin station and the welding station can be provided with a cutting station, and the cutter is used for lifting and lowering to the end of the plurality of core wires of the flat wire. The cutting process is performed in advance, and then the welding process of the subsequent welding station is performed.
TW100121630A 2011-06-21 2011-06-21 Automatic wire bonding process TW201301700A (en)

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