CN104185600B - Reel part - Google Patents

Reel part Download PDF

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Publication number
CN104185600B
CN104185600B CN201380017778.7A CN201380017778A CN104185600B CN 104185600 B CN104185600 B CN 104185600B CN 201380017778 A CN201380017778 A CN 201380017778A CN 104185600 B CN104185600 B CN 104185600B
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CN
China
Prior art keywords
reel
adhesive film
elastomer
elastic ring
reel part
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CN201380017778.7A
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Chinese (zh)
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CN104185600A (en
Inventor
山崎丰司
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Dexerials Corp
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Dexerials Corp
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Publication of CN104185600A publication Critical patent/CN104185600A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/04Kinds or types
    • B65H75/08Kinds or types of circular or polygonal cross-section
    • B65H75/14Kinds or types of circular or polygonal cross-section with two end flanges
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/18Constructional details
    • B65H75/24Constructional details adjustable in configuration, e.g. expansible
    • B65H75/242Expansible spindles, mandrels or chucks, e.g. for securing or releasing cores, holders or packages
    • B65H75/245Expansible spindles, mandrels or chucks, e.g. for securing or releasing cores, holders or packages by deformation of an elastic or flexible material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/37Tapes
    • B65H2701/377Adhesive tape

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  • Storage Of Web-Like Or Filamentary Materials (AREA)

Abstract

The overlength that adhesive film can be sought is provided and suppresses extrusion or obstruction resulted in winding pressure collection and also prevents the reel part of winding deviation etc..Reel part possesses:Core (3);The elastomer (4) of ring-type, is embedded in the outer peripheral face of core (3), is wound with the adhesive film (2) of adhesive tape-like;And reel flange (5), it is located at the both sides of core (3).The Xiao A hardness of elastomer (4) is than 30 ° greatly and less than 90 °.

Description

Reel part
Technical field
Core is assemblied in the present invention relates to the reel part for the adhesive film for being wound with adhesive tape-like, more particularly to by elastomer simultaneously Adhesive film is wound in the reel part of the elastomer.
The application using on April 6th, 2012 Japanese publication Japanese patent application No. Japanese Patent Application 2012-87757 as base Plinth and CLAIM OF PRIORITY, are incorporated in the application by referring to this application.
Background technology
All the time, using the Method for Installation that electronic component is installed on to substrate using adhesive film.For example, can enumerate via leading IC chip as liquid crystal display drive circuit is installed on the peripheral part of liquid crystal display panel (LCD) by electrical adhesive film COG (Chip on Glass, chip is on glass) Method for Installation connects the TAB lines as connectors and solar battery cell The connection method connect.
The adhesive film of electric conductivity is that electroconductive particle is scattered in the bond layer of adhesive resin and is formed at as supporter Epilamellar film.Such electric conductivity adhesive film 50 is for example as shown in figure 11 to be wound in the reel portion with reel flange 52 The shape of the coil-winding fixing body of the core 53 of part 51 is used (for example, referring to patent document 1).
In addition, being changed to carry out the reel of electric conductivity adhesive film 50, it is necessary to which an end line is stopped and adhesive film is roundabout To numerous and diverse operation such as carrying roller, in the processes such as COG installations, time loss is big.Therefore, attempted various viscous for electric conductivity The reel replacement operation for connecing film 50 simplifies or changed the countermeasure of number of times reduction.Wherein, the overlength of electric conductivity adhesive film 50 is to volume The number of times reduction that disk is changed is effective.
But, the overlength of electric conductivity adhesive film 50 is wound in the core 53 of reel part 51, so that winding pressure is accumulated Nearby rolled tightly in core 53.Thus, in coil-winding fixing body, it is possible to which adhesive resin is squeezed from the both sides of basement membrane Go out, cementability or conducting reliability are damaged in actual use.Furthermore, it is possible to which the adhesive resin extruded is attached to reel Flange 52 and so-called obstruction this phenomenon for occurring that electric conductivity adhesive film 50 do not pull out normally.The reduction, especially normal In the sticky low electric conductivity adhesive film of the lower adhesive resin of temperature, there is the tendency that can significantly see.
Citation
Patent document
Patent document 1:Japanese Unexamined Patent Publication 2001-171033 publications
Patent document 2:Japanese Unexamined Patent Publication 2010-257983 publications
Patent document 3:Japanese Unexamined Patent Publication 2011-58007 publications.
The content of the invention
Problems to be solved by the invention
For such undesirable condition, it is also proposed that suppress to squeeze by the way that basement membrane is more broadly set than bond layer width The method (with reference to patent document 2,3) that goes out and by making the tension force of winding adhesive film weaker than core side and prevent in outer circumferential side Winding pressure concentrates on the method (so-called diagonal tension) of core.
But, in basement membrane method more broader than bond layer width is made, in addition to manufacture is miscellaneous, that is, allow to suppress Extrusion is blocked, and can not prevent bond layer from being flowed due to winding pressure, in actual use, still remaining infringement bonding Property or conducting reliability possibility.
In addition, if applying diagonal tension, then as shown in figure 12, occurs the volume caused by tension force deficiency in the outer circumferential side of core Around deviation or winding relaxation, in addition, as shown in Figure 13 dotted lines, producing easy generation electric conductivity adhesive film 50 from winding fixing body The other problemses such as come off.
Then, it is an object of the present invention to provide the overlength of adhesive film can be sought and suppress winding pressure concentration Caused extrusion or obstruction and the reel part for also preventing winding deviation etc..
The solution used to solve the problem
The problem of in order to solve above-mentioned, reel part involved in the present invention possesses:Core;The elastomer of ring-type, is fitted together to In the outer peripheral face of above-mentioned core, the adhesive film of adhesive tape-like is wound with;And reel flange, it is located at the both sides of above-mentioned core;It is above-mentioned The Xiao A hardness of elastomer is than 30 ° greatly and less than 90 °.
According to the present invention, elastomer is wound with adhesive film, and elastic deformation is free, thus, even in the volume of adhesive film In the case that fixing body is rolled tightly, it can also absorb winding pressure and prevent from extruding or block.
Brief description of the drawings
Fig. 1 is the side view for showing to be applicable the reel part of the present invention..
Fig. 2 is the sectional view of the reel part for the reeling condition destruction for showing adhesive film.
Fig. 3 is the side view for showing to be applicable the reel part of the present invention.
Fig. 4 is the side view for showing to be applicable another reel part of the present invention.
Fig. 5 is the side view for showing to be applicable another reel part of the present invention.
Fig. 6 is the side view for showing to be applicable another reel part of the present invention.
Fig. 7 is the side view for showing to be applicable another reel part of the present invention.
Fig. 8 is the sectional view for the composition for showing adhesive film.
Fig. 9 is the stereogram for the assay method for showing the extrusion in embodiment.
Figure 10 is the side view for showing the assay method for rolling tightly load intensity in embodiment.
Figure 11 is the stereogram for showing existing reel part.
Figure 12 is the side view for showing to occur in existing reel part the state that winding deviates or wound relaxation.
Figure 13 is to show to roll tightly in existing reel part or the adhesive film state that winding fixing body comes off certainly Side view.
Embodiment
Hereinafter, referring to the drawings, while explaining the reel part for being applicable the present invention.In addition, the present invention is certain not only Implementation below is only defined in, various changes can be carried out in the range of idea of the invention is not departed from.In addition, accompanying drawing is Schematical accompanying drawing, the ratio of each size etc. sometimes with actual difference.Specific size etc. should be come with reference to the following description Judge.In addition, the different part of relation or ratio certainly including accompanying drawing mutual size each other.
The reel part 1 for being applicable the present invention possesses as shown in Figure 1:Core 3;Elastic ring 4, is embedded in the outer peripheral face of core 3, It is wound with the adhesive film 2 of adhesive tape-like;And reel flange 5, it is located at the both sides of core 3.
[core/elastic ring]
The cylindrical shape of core 3, insertion openings 3a, the rotation not shown of rotation driving elastic ring 4 are formed with central part Rotary device insertion runs through insertion openings 3a.In addition, core 3 have the width roughly the same with adhesive film 2 described later or The width more than width of adhesive film 2, flexible ring 4 is fitted together to and integrated in outer peripheral face.
Elastic ring 4 is made up of elastomers such as rubber, cylindrical shape, with the width roughly the same with adhesive film 2 or viscous Connect the width more than width of film 2.In addition, elastic ring 4 is embedded in core 3, it is thus integrated with core 3 and reel flange 5.Should Elastic ring 4 is wound with adhesive film 2, and elastic deformation is free, and thus, the winding fixing body even in adhesive film 2 is rolled tightly In the case of, it can also absorb winding pressure and prevent from extruding or block.In addition, reel part 1 is provided with elastic ring 4, thus, it is possible to Enough with big tension winding adhesive film 2.
Elastic ring 4 has 30 ° ~ 90 ° of hardness under Xiao A hardness.Reel part 1, if the hardness of elastic ring 4 is in Xiao Than 90 ° big under family name's A hardness, then become really up to the mark, it is impossible to be molded according to ring diameter with drum, in addition, even in can be into In the case of type, there is also the danger for not fully absorbing winding pressure in the winding of adhesive film 2 and extruding or blocking. In addition, reel part 1, if the hardness of elastic ring 4 under Xiao A hardness less than 30 °, in the winding of adhesive film 2, due to Winding pressure and elastic ring 4 is damaged by pressure, the winding fixing body of adhesive film 2 is easily deformed, roll tightly load intensity decline.
Here, so-called roll tightly load intensity, refer to work as in the state of core 3 and the limited swivel system of elastic ring 4 by institute The peak load that the adhesive film 2 of winding applies when pulling out.In general, core to be fixed on to the existing volume of reel flange In disk component, if the adhesive film wound forcibly pulled out in the state of the limited swivel system of core, in adhesive film Wind fixing body and produce winding pressure, towards winding fixing body inner circumferential side accumulation winding pressure.Therefore, the pull-out of adhesive film is applied Plus load increase, but with certain point for boundary and sharp reduce, can be pulled out with underload.Because, as shown in Fig. 2 by In the increase for applying to adhesive film the winding pressure for winding fixing body, reel flange 52 not complete support membrane winding fixing body and it is left Right bending etc., thus reeling condition destruction and the winding pressure of accumulation is discharged, in addition, adhesive film 50 is not normally overlapping, no It further can normally accumulate support winding pressure.In bonding of the accumulation winding pressure in this wise untill reeling condition is destroyed Film roll occurs the extrusion or obstruction of adhesive resin, adhesive film and come off, it is impossible to normally by adhesive film 2 in fixing body Uncoiling.
The load intensity that rolls tightly of so-called reel part refers to that the load caused by roll tightly applies to the winding peace of adhesive film Be able to maintain that the peak load intensity of normal reeling condition during dress body, if it exceeds the load intensity and load is applied to viscous Film roll is connect around fixing body, then reeling condition destruction, can carry out the pull-out under underload.That is, load intensity is rolled tightly to represent to be directed to The rolling tightly for fixing body of winding of adhesive film and be able to maintain that reeling condition and support the patience of winding pressure.
Moreover, in the Xiao A hardness elastic ring 4 bigger than 90 °, it is impossible to absorb and roll tightly caused winding pressure, winding Pressure applies to winding fixing body, so that reeling condition is destroyed.In addition, in elastic ring 4 of the Xiao A hardness less than 30 °, for Roll tightly and be easily deformed, it is impossible to maintain reeling condition, occur winding destruction, roll tightly load intensity decline.Therefore, elastic ring 4 There is 30 ° ~ 90 ° of hardness preferably under Xiao A hardness.
[Xiao A hardness is more than 80 °]
In addition, elastic ring 4 is more than 80 ° under Xiao A hardness, thus, when the limited swivel in core 3 and elastic ring 4 It can be more than 5N that the peak load applied when the adhesive film 2 wound is pulled out in the state of system, which rolls tightly load intensity,.
Elastic ring 4 is formed using the rubber such as butyl rubber, nitrile rubber, NE, urethanes.In addition, passing through Using the high material of resilience, so that the winding quality of adhesive film 2 is improved.As the material of such elastic ring 4, there is amino Ethyl formate, NR, butadiene rubber, isoprene rubber, silicone rubber.
In addition, elastic ring 4, in the situation using the material as foaming body for winding pressure with volume compression Under, it is impossible to desired hardness is obtained, rolling tightly and be easily deformed for adhesive film 2, it is impossible to maintain reeling condition.Therefore, bullet The material for possessing desired hardness as rubber etc. is preferably used in property ring 4.For example, alkenes foaming body or foaming amino The elastomeric material of the foaming kinds such as Ethyl formate, spring rate (Young's modulus) is 0.005 ~ 0.06GPa, on the other hand, in rubber-like In, it is 0.01 ~ 0.1GPa, it is numerically also dominant.
In addition, elastic ring 4 can suitably adjust thickness according to the length of rubber hardness or the adhesive film wound 2, example In the case of being 200 ~ 500m in the length of the adhesive film 2 wound, preferably 0.5 ~ 10mm of thickness scope.
[reel flange]
In these core 3 and the both sides of elastic ring 4, provided with reel flange 5.The support of reel flange 5 is wound in elastic ring 4 Adhesive film 2, use such as transparent plastic material is formed with discoid.In addition, reel flange 5 can also be supported with adhesive film 2 Implement Electrostatic Treatment in the face connect.As the method for implementing Electrostatic Treatment, the method for compound such as enumerating coating polythiophene.
[keeping out of the way space]
In reel flange 5, provided with keeping out of the way space 10, in elastic ring 4 due to the winding pressure of accumulation and during compression, bullet A part for property ring 4 is kept out of the way in keeping out of the way space 10.Elastic ring 4 is formed by materials such as rubber, if by applying winding pressure Compressed, then volume is not shunk, but deformation is so as to absorb winding pressure.Keep out of the way space 10 is the elastic ring 4 after deformation one The space that part is kept out of the way, such as shown in figure 3, the recessed inner peripheral surface in reel flange 5.
This keeps out of the way the position relative with the side of elastic ring 4 that space 10 is located at the inner peripheral surface of reel flange 5.Keep out of the way space 10 for example as shown in figure 3, in pair of right and left reel flange 5a, 5b position relative with the side of elastic ring 4, provided with phase similar shape The groove 11 of the ring-type of shape.This keeps out of the way space 10, if the depth for making the groove 11a of the reel flange 5a sides of a side is A, order is another The groove 11b of the reel flange 5b sides of one side depth is C, and the width for making two reel flanges 5a, 5b groove 11a, 11b is D, then width D is identical with the thickness of elastic ring 4.
Now, keep out of the way space 10, if the width for making elastic ring 4 is B, keep out of the way the area of section (A × D+C in space 10 × D) area of section (B × D) of/elastic ring 4 is preferably 3.5 ~ 20%.If keeping out of the way the area of section ratio in space 10 and elastic ring 4 Rate keep out of the way less than 3.5%, that is, space 10 excessively it is narrow and small, then when adhesive film 2 is wound, it is impossible to press elastic ring 4 according to winding pressure Compression deformation and keep out of the way, it is impossible to absorb winding pressure.In addition, if the area of section ratio for keeping out of the way space 10 and elastic ring 4 compares 20% Bigger, then compression becomes unstable, as the function reduction of elastomer, or to occur the winding destruction of adhesive film 2 etc. bad Situation.
In addition, keep out of the way space 10 be preferably abut and support with elastic ring 4 when elastic ring 4 is deformed to greatest extent it is big It is small.Thus, keep out of the way the elastic ring 4 that space 10 supports compression, the absorption of the stabilization of pressure can be wound.
It is [another to keep out of the way space:Rib 1]
In addition, keep out of the way space 10 in addition in the inner peripheral surface of reel flange 5 formation groove 11, can also be as shown in Figure 4 By formed below:Reel flange 5 inner peripheral surface with it is radial be provided with multiple raised line ribs 12, and male rib 12 with elasticity Gap, adjustment elastic ring 4 and the distance of the distance or elastic ring 4 and male rib 12 of reel flange 5 are provided between ring 4.
In the case shown in figure 4, gap is provided between elastic ring 4 and reel flange 5 and male rib 12, thus, is moved back 10 are formed between elastic ring 4 and male rib 12 between elastic ring 4 and reel flange 5 between empty avoiding.
Can also be as shown in Figure 5 by making male rib 12 be contacted with elastic ring 4 and adjusting male rib in addition, keeping out of the way space 10 12 height and formed.In this case, keeping out of the way space 10 turns between elastic ring 4 and reel flange 5.
It is [another to keep out of the way space:Rib]
In addition, keep out of the way space 10 in addition in the inner peripheral surface of reel flange 5 formation groove 11, can also be as shown in Figure 6 By formed below:With radial multiple raised line ribs 12 are set in the inner peripheral surface of reel flange 5, also, with the raised line rib 12 The end of inner circumferential side as the position relative with elastic ring 4 boundary position.
That is, reel flange 5 does not set raised line rib 12 in the position relative with elastic ring 4, but with being wound in elastic ring 4 Adhesive film 2 is relative and sets.Thus, reel flange 5 can be supported the winding of adhesive film 2 to install body side surface by raised line rib 12, be subtracted The contact area of small and adhesive resin simultaneously suppresses obstruction.
Now, keep out of the way space 10, if the height for making the raised line rib 12a of the reel flange 5a sides of a side is A, make the opposing party Reel flange 5b sides raised line rib 12b height be C, make elastic ring 4 thickness be D, make the width of elastic ring 4 be set to B, then The area of section (B × D) for keeping out of the way area of section (A × D+C × the D)/elastic ring 4 in space 10 is preferably 3.5 ~ 20%.
It is [another to keep out of the way space:Cyclic rib]
Can also be as shown in Figure 7 by projecting cyclic rib 13 and shape in the inner peripheral surface of reel flange 5 in addition, keeping out of the way space 10 Into.Cyclic rib 13 keeps out of the way space as inner side by the elastic ring 4 of compression, to be formed with the concentric circles of reel flange 5, and And it is connected to the side of the outer circumferential side of elastic ring 4.
[adhesive film]
Here, explanation is wound in the adhesive film 2 of reel part 1.Adhesive film 2 as shown in Figure 8 possess bond layer 20 and into For the basement membrane 21 for the supporter for supporting bond layer 20.
Bond layer 20 can contain electroconductive particle 22 as in adhesive (insulating properties adhesive composite) 20a Anisotropic conductive film (ACF:Anisotropic Conductive Film), but not limited to this or in adhesive Insulating properties adhesive film (the NCF of electroconductive particle 22 is not contained in 20a:Non-Conductive Film).
The adhesive 20a of adhesive film 2 can be used containing such as film formation resin, thermosetting resin, potentiality hardening The common adhesive of agent, silane coupling agent etc..By the way that the anisotropy that electroconductive particle 22 is scattered in adhesive 20a is led Electric composition does not contain the insulating properties adhesive composite of electroconductive particle 22 in adhesive 20a and is coated on basement membrane 21, So as to which adhesive film 2 is formed on basement membrane 21.
Basement membrane 21 is with membranaceous support adhesive 20a, by the way that the removers such as silicone are coated on into such as PET (Poly Ethylene Terephthalate, polyethylene terephthalate), OPP (Oriented Polypropylene, orientation Polypropylene), PMP (Poly-4-methlpentene-1, poly- 4- methylpentenes -1), PTFE (Polytetrafluoroethylene, polytetrafluoroethylene (PTFE)) etc. and formed.
As the film formation resin contained in adhesive 20a, mean molecule quantity is excellent for 10000 ~ 80000 or so resin Choosing.As film formation resin, epoxy resin, modified epoxy, urethane resin, phenoxy resin etc. are enumerated each Plant resin.Wherein, for viewpoints such as film formation state, connection reliability, phenoxy resin is particularly preferred.
As thermosetting resin, as long as having mobility at normal temperatures, just do not limit especially, enumerate such as in the market Epoxy resin, allyl resin of sale etc..
As epoxy resin, do not limit especially, but list for example naphthalene type epoxy resin, biphenyl type epoxy resin, Phenol novolak type epoxy resin, bisphenol-type epoxy resin, stilbene type epoxy resin, triphenylmethane type epoxy resin, phenol Aralkyl-type epoxy resin, naphthol type epoxy resin, dicyclopentadiene-type epoxy resin, triphenylmethane type epoxy resin etc.. These resins can be combination single or of more than two kinds.
As allyl resin, do not limit especially, propen compounds, liquid acrylic acid can be suitably selected according to purpose Ester etc..For example, methacrylate, ethyl propylene acid esters, isopropylacrylic acid ester, isobutyl acrylate, ring can be enumerated Oxypropylene acid esters, glycol diacrylate, diethylene glycol diacrylate, trimethylolpropane trimethacrylate, dihydroxy first Base tristane diacrylate, tetramethylene ethylene glycol tetraacrylate, the acryloxy propane of 2- hydroxyls -1,3- two, 2, Double [4- (acryloyl-oxy ylmethoxy) phenyl] propane of 2-, 2,2- double [4- (acryloyloxyethoxy) phenyl] propane, two rings Pentenyl acrylate, three ring dodecyl acrylate, three (acryloyl-oxyethyl) isocyanuric acid esters, urethanes third Olefin(e) acid ester, epoxy acrylate etc..Additionally it is possible to using make acrylate be methacrylate material.These Material can be used alone a kind, can also be two kinds or more.
As potentiality curing agent, do not limit especially, but list various such as heat hardening type, UV constrictive types Curing agent.Potentiality curing agent does not react generally, but by various triggerings that heat, light, pressurization etc. are selected according to purposes and Activation, starts reaction.In the activation method of thermal activities type potentiality curing agent, exist by the dissociation caused by heating Reaction etc. and generate spike (cation or anion) method, near room temperature be stably scattered in epoxy resin and Melt/melt with asphalt mixtures modified by epoxy resin lipid phase under high temperature and start the method for sclerous reaction, liquate molecular sieve enclosing type is hard at high temperature Agent and the method for sclerous reaction that starts, liquate/method for curing of micro-capsule etc..As thermal activities type potentiality curing agent, exist Imidazoles, hydrazides class, boron trifluoride-amine fluor-complex, sulfonium salt, aminimide, polyamine salt, dicyandiamide etc. or these compounds Modifier, they can be mixture single or of more than two kinds.Wherein, microcapsule-type imidazoles potentiality curing agent It is preferred.
As silane coupling agent, do not limit especially, but such as epoxies, amino, sulfydryl vulcanization can be enumerated Species, ureide derivative etc..By adding silane coupling agent, the cementability of the interface of organic material and inorganic material is improved.
As electroconductive particle 22, the well-known any electric conductivity used in anisotropic conductive film can be set forth in Particle.As electroconductive particle 22, enumerate various metals or metal such as nickel, iron, copper, aluminium, tin, lead, chromium, cobalt, silver, gold and close Gold particle, metal oxide, by metal coating in the grain on the surface of the particle of carbon, graphite, glass, ceramics, plastics etc. Son or further by insulation film coating in particle on surface of these particles etc..By metal coating in resin particle Surface in the case of, as resin particle, such as epoxy resin, phenolic resin, allyl resin, acrylonitrile benzene can be enumerated The particle of ethene (AS) resin, benzoguanamine resin, divinylbenzene resinoid, styrene resin etc..
In addition, in the above description, using being laminated on basement membrane 21 by the viscous of ACF or the NCF adhesive film 2 constituted Film 2 is connect, but is not limited to the example.For example, film laminated body can also be used as each to different of more than two layers of ACF and NCF stackings Property conducting film.
Covered in addition, adhesive film 2 can also be additionally provided with as the opposite surface side in the face with being laminated with basement membrane 21 in adhesive film 2 The composition of epiphragma.In addition, for example, it is also possible to as by carrying that the electrode of multiple solar battery cells is electrically connected to each other The adhesive film of copper foil.
Embodiment 1
Next, explanation embodiments of the invention.In the present embodiment, preparation change is embedded in the elastic ring 4 of core 3 The reel part of species, each reel part is wound in by length 300m adhesive film.Then, to usual from each reel part picture Like that rotate core and elastic ring simultaneously that the progress of the presence or absence of extrusion or obstruction of adhesive resin during bonding film winding is true Recognize.In addition, determining rolling tightly when adhesive film is pulled out in the state of the core of each reel part of limitation and the rotation of elastic ring Load intensity, and the presence or absence of extrusion after measure is evaluated.
The reel part that is used in each embodiment and comparative example as shown in Figure 3 the inner peripheral surface of reel flange 5 be provided with by The elastic ring 4 that groove 11 is constituted keeps out of the way space 10.In addition, the adhesive film for being wound in each reel part is believed using Sony Chemical & Cease device (Sony Chemical & Information Device) limited company ACF.The bond layer of adhesive film Thickness be 10 ~ 25 μm, the lowest melt viscosity of adhesive is 3.0 × 10-4Pa·S。
In embodiment 1, as the material of elastic ring, 40 ° of butyl rubber of Xiao A hardness is used.In addition, elastic ring Thickness D is 2mm, keeps out of the way the area of section ratio in space 10 and elastic ring 4:Keep out of the way the area of section (A × D+C × D) in space 10/ The area of section (B × D) of elastic ring 4 is 5%.In addition, the tension force during winding of adhesive film is 0.75N.
In example 2, in addition to the butyl rubber that the material as elastic ring uses 80 ° of Xiao A hardness, be with The same condition of embodiment 1.
In embodiment 3, in addition to the nitrile rubber that the material as elastic ring uses 40 ° of Xiao A hardness, it is and real Apply the same condition of example 1.
In example 4, in addition to the nitrile rubber that the material as elastic ring uses 80 ° of Xiao A hardness, it is and real Apply the same condition of example 1.
In embodiment 5, in addition to the NE that the material as elastic ring uses 40 ° of Xiao A hardness, it is and embodiment 1 same condition.
In embodiment 6, in addition to the NE that the material as elastic ring uses 80 ° of Xiao A hardness, it is and embodiment 1 same condition.
In embodiment 7, in addition to the urethanes that the material as elastic ring uses 40 ° of Xiao A hardness, For condition similarly to Example 1.
In embodiment 7, in addition to the urethanes that the material as elastic ring uses 80 ° of Xiao A hardness, For condition similarly to Example 1.
In comparative example 1, except in addition to winding adhesive film, being using the existing reel part of elastic ring 4 is not provided with Condition similarly to Example 1.
In comparative example 2, in addition to the butyl rubber that the material as elastic ring uses 30 ° of Xiao A hardness, be with The same condition of embodiment 1.
In comparative example 3, in addition to the butyl rubber that the material as elastic ring uses 90 ° of Xiao A hardness, be with The same condition of embodiment 1.
On from the reel part involved by embodiment and comparative example as generally like that by bonding film winding when adhesive The presence or absence of extrusion or obstruction of resin, as shown in figure 9, each reel part is placed in into measure fixture, will be bonded film winding, will 50g counterweight W hangs on front end, places 24 hours at normal temperatures in this case.Then, it is convex with observation by light microscope reel The side of edge, confirms to the presence or absence of extrusion.Next, by adhesive film uncoiling as generally, being carried out to the presence or absence of obstruction Confirm.Then, it will not observe that the situation of extrusion is used as ◎, it will be observed that extrusion but the situation conduct of no problem in practical Zero, will occur obstruction and not the situation of normally uncoiling as ×.
In addition, embodiment and the measure for rolling tightly load intensity involved by comparative example, as shown in Figure 10, by each reel part Measure fixture is placed in, in the state of the rotation of limitation core and elastic ring, is pulled out adhesive film with pull and push dynamometer G, is determined The peak value of load.In addition, with the side of observation by light microscope reel flange, confirming the presence or absence of extrusion.Show to determine in table 1 As a result.
[table 1]
Rubber types Hardness Extrusion evaluation during uncoiling Roll tightly load intensity Roll tightly the extrusion evaluation after load intensity experiment
Embodiment 1 Butyl rubber 40° 1
Embodiment 2 Butyl rubber 80° 5
Embodiment 3 Nitrile rubber 40° 2
Embodiment 4 Nitrile rubber 80° 5
Embodiment 5 NE 40° 2
Embodiment 6 NE 80° 6
Embodiment 7 Urethanes 40° 3
Embodiment 8 Urethanes 80° 7
Comparative example 1 Nothing - × 8
Comparative example 2 Butyl rubber 30° 0.5 ×
Comparative example 3 Butyl rubber 90° × 7
As shown in table 1, in the reel part involved by each embodiment, to see squeezing for the degree of no problem in practical The degree gone out, does not block.In addition, it is also good for more than 1N to roll tightly load intensity, after adhesive film pull-out, also not It was observed that non-serviceable extrusion.
In addition, in embodiments make the Xiao A hardness of elastic ring in 80 ° of embodiment 2,4,6,8, as rolling tightly Load intensity is more than 5N and good result.
On the other hand, in the comparative example 1 of elastic ring is not provided with, when as generally film winding will be bonded, occur to squeeze Go out caused obstruction, actual use is difficult.In addition, in the comparative example 2 using the elastic ring of 30 ° of Xiao A hardness, adhesive film is drawn Load intensity is relatively low for 0.5N for rolling tightly when going out, in addition, being extruded after pull-out, actual use is difficult.Moreover, using In the comparative example 3 for the elastic ring that 90 ° of Xiao A hardness, when as generally film winding will be bonded, occur to hinder caused by extrusion Plug, actual use is difficult.
Thus judge, the preferred Xiao A hardness of material of elastic ring is than 30 ° big and less than 90 °.
Embodiment 2
In addition, as embodiment 2, it is accurate in the reel part for keeping out of the way space 10 provided with shape same as Example 1 The standby area of section ratio that will keep out of the way space 10 and elastic ring 4:Keep out of the way the area of section (A × D+C × D in space 10)/ elastic ring 4 Area of section (B × D) be set to 2% reel part.Then, length 300m adhesive film is wound in reel part, to from each Reel part is confirmed the presence or absence of extrusion or obstruction of adhesive resin when being bonded film winding as generally.In addition, Determine the load intensity that rolls tightly when pulling out adhesive film in the state of limiting the rotation of each reel part, and to measure after The presence or absence of extrusion is evaluated.
In embodiment 9, as the material of elastic ring, 40 ° of butyl rubber of Xiao A hardness is used.In addition, elastic ring Thickness D is 2mm, and the tension force during winding of adhesive film is 0.75N.
In embodiment 10, as the material of elastic ring, 80 ° of butyl rubber of Xiao A hardness is used.In addition, elastic ring Thickness D be 2mm, the tension force during winding of adhesive film is 0.75N.
To from each reel part as generally like that by extrusion or the presence or absence of obstruction of adhesive resin during bonding film winding Observation, the measure for rolling tightly load intensity when pulling out adhesive film in the state of limiting the rotation of each reel part and The observation of extrusion when adhesive film is pulled out, evaluation method are same as Example 1.Measurement result is shown in table 2.
[table 2]
Rubber types Hardness Extrusion evaluation during uncoiling Roll tightly load intensity Roll tightly the extrusion evaluation after load intensity experiment
Embodiment 9 Butyl rubber 40° 1
Embodiment 10 Butyl rubber 80° 5
As shown in table 2, in embodiment 9 and embodiment 10, to see all the extrusion of the degree of no problem in practical Degree, do not block.In addition, it is also good for more than 1N to roll tightly load intensity, after adhesive film pull-out, also do not see Observe non-serviceable extrusion.
Embodiment 3
In addition, as embodiment 3, preparing to be not provided with keeping out of the way the reel part in space 10.That is, the volume involved by embodiment 3 Disk component, will keep out of the way the area of section ratio in space 10 and elastic ring 4:Keep out of the way area of section (A × D+C × the D)/bullet in space 10 The area of section (B × D) of property ring 4 is set to 0%.Then, length 300m adhesive film is wound in reel part, to from each reel Part is confirmed the presence or absence of extrusion or obstruction of adhesive resin when being bonded film winding as generally.In addition, to The load intensity that rolls tightly when adhesive film is pulled out in the state of the rotation for limiting each reel part is measured, and to measure after The presence or absence of extrusion evaluated.
In comparative example 4, as the material of elastic ring, 40 ° of butyl rubber of Xiao A hardness is used.In addition, elastic ring Thickness D is 2mm, and the tension force during winding of adhesive film is 0.75N.
In comparative example 5, as the material of elastic ring, 80 ° of butyl rubber of Xiao A hardness is used.In addition, elastic ring Thickness D is 2mm, and the tension force during winding of adhesive film is 0.75N.
To from each reel part as generally like that by extrusion or the presence or absence of obstruction of adhesive resin during bonding film winding Observation, the measure for rolling tightly load intensity when pulling out adhesive film in the state of limiting the rotation of each reel part and The observation of extrusion, evaluation method when adhesive film is pulled out are similarly to Example 1.Measurement result is shown in table 3.
[table 3]
Rubber types Hardness Extrusion evaluation during uncoiling Roll tightly load intensity Roll tightly the extrusion evaluation after load intensity experiment
Comparative example 4 Butyl rubber 40° × 1 ×
Comparative example 5 Butyl rubber 80° × 5 ×
As shown in table 3, in comparative example 4 and comparative example 5, when all film winding will be bonded as generally, occur to squeeze Go out, actual use is difficult.Because, due to the space of keeping out of the way being not provided with during elastic ring compression, thus elastic ring can not Fully compress, it is impossible to the winding pressure that the winding fixing body absorbed in adhesive film is produced.
Embodiment 4
In addition, as embodiment 4, preparing the reel part for possessing the elastic ring being made up of urethane rubber.It is real The reel part involved by example 4 is applied, the area of section ratio in space 10 and elastic ring 4 will be kept out of the way:Keep out of the way the section face in space 10 The area of section (B × D) of product (A × D+C × D)/elastic ring 4 is set to 5%.Then, by length 300m adhesive film with tension force 0.75N is wound in reel part, to from each reel part as generally like that by bonding film winding when adhesive resin extrusion Or obstruction the presence or absence of confirmed.In addition, to the volume when pulling out adhesive film in the state of limiting the rotation of each reel part Tight load intensity is measured, and the presence or absence of extrusion after measure is evaluated.
In embodiment 11,40 ° of Xiao A hardness, thickness 1mm elastic ring are used.
In embodiment 12,40 ° of Xiao A hardness, thickness 2mm elastic ring are used.
In embodiment 13,40 ° of Xiao A hardness, thickness 5mm elastic ring are used.
In embodiment 14,80 ° of Xiao A hardness, thickness 1mm elastic ring are used.
In embodiment 15,80 ° of Xiao A hardness, thickness 2mm elastic ring are used.
In embodiment 16,80 ° of Xiao A hardness, thickness 5mm elastic ring are used.
To from each reel part as generally like that by extrusion or the presence or absence of obstruction of adhesive resin during bonding film winding Observation, the measure for rolling tightly load intensity when pulling out adhesive film in the state of limiting the rotation of each reel part and The observation of extrusion, evaluation method when adhesive film is pulled out are similarly to Example 1.Measurement result is shown in table 4.
[table 4]
As shown in table 4, all no problem in practical of embodiment 11 ~ 16.In the embodiment 11 ~ 13 that rubber hardness is 40 ° In, when by adhesive film uncoiling as generally, extrusion is not observed, but roll tightly load intensity presence when adhesive film is pulled out The tendency of step-down with thickness increase.On the other hand, it is 1mm in thickness in the embodiment 14 ~ 16 that rubber hardness is 80 ° Embodiment 14 in, by adhesive film as generally like that uncoiling when, it was observed that fraction of extrusion, but presence it is thinning with thickness and The tendency for rolling tightly load intensity raising when adhesive film is pulled out.
So, as generally making core and elastic ring rotate and simultaneously by extrusion evaluation during bonding film winding and in limit Load intensity is rolled tightly when adhesive film is pulled out in the state of the rotation of core processed and elastic ring, it is hard depending on the rubber of elastic ring Degree and thickness, conversely sometimes.
Symbol description
1 reel part, 2 adhesive films, 3 core, 4 elastic rings, 5 reel flanges, 10 keep out of the way space, 11 grooves, 12 Raised line rib, 13 cyclic ribs, 20 bond layers, 21 basement membranes, 22 electroconductive particles.

Claims (9)

1. a kind of reel part, possesses:
Core;
The elastomer of ring-type, is embedded in the outer peripheral face of the core, is wound with the adhesive film of adhesive tape-like;And
Reel flange, is located at the both sides of the core,
The reel flange provided with the elastomer compression part for the elastomer hidden keep out of the way space,
The Xiao A hardness of the elastomer is than 30 ° greatly and less than 90 °.
2. reel part according to claim 1, it is characterised in that the Xiao A hardness of the elastomer is more than 80 °.
3. reel part according to claim 2, it is characterised in that in the core and the limited swivel of the elastomer In the state of system, what is applied when the adhesive film wound is pulled out rolls tightly load intensity for more than 5N.
4. reel part according to claim 1, it is characterised in that the inner face for keeping out of the way space in the reel flange Formed, the section of the area of section of the area of section for keeping out of the way space relative to the elastomer with the elastomer phase pair Area ratio is 3.5 ~ 20%.
5. reel part according to claim 4, it is characterised in that the space of keeping out of the way has in elastomer maximum The size abutted when deforming to limit with the elastomer.
6. reel part according to claim 1, it is characterised in that in the inner face of the reel flange, with the bullet The position of property body phase pair is formed with the groove of ring-type.
7. reel part according to claim 1, it is characterised in that be provided with the inner face of the reel flange with radial Multiple ribs, and the inner circumferential side of the rib end turn into and the boundary position with the position of the elastomer phase pair.
It is convex with the reel 8. reel part according to claim 1, it is characterised in that in the inner face of the reel flange The cyclic rib of edge concentric circles is located at the position with the elastomer phase pair.
9. reel part according to claim 1, it is characterised in that be wound with the adhesive film.
CN201380017778.7A 2012-04-06 2013-04-01 Reel part Active CN104185600B (en)

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PCT/JP2013/059948 WO2013151012A1 (en) 2012-04-06 2013-04-01 Reel member

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CN104185600A (en) 2014-12-03
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JP5982158B2 (en) 2016-08-31
TWI567016B (en) 2017-01-21
TW201348109A (en) 2013-12-01
KR102028518B1 (en) 2019-10-04
WO2013151012A1 (en) 2013-10-10

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