CN104176316B - A kind of injection machine blanking automatic material receptacle - Google Patents
A kind of injection machine blanking automatic material receptacle Download PDFInfo
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- CN104176316B CN104176316B CN201410377992.XA CN201410377992A CN104176316B CN 104176316 B CN104176316 B CN 104176316B CN 201410377992 A CN201410377992 A CN 201410377992A CN 104176316 B CN104176316 B CN 104176316B
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Abstract
A kind of injection machine blanking automatic material receptacle, comprise frame, described erecting to be set to up and down three layers, wherein: upper strata is provided with receiving hopper, hot-melting sealing machine and film cutting machine, upper strata be also provided with accordingly for carry charging basket bogey and promote charging basket motion move back a basket device, middle level is provided with the registration device for being elevated charging basket, this bottom, middle level be also provided with promote charging basket motion send a basket device, lower floor is provided with decline cylinder and pop-up cylinder, and lower level floor is provided with hot melt electric cabinet; The present invention can realize continuously from moving a basket rewinding, maximum basket quantity of changing can reach 9 baskets, when amassing full for one basket, PLC instruction controls corresponding electromagnetic valve and cylinder mechanism sends long-pending full charging basket automatically, then vacant charging basket is filled into voluntarily again, whole rewinding, to change in basket process without the need to manual intervention, meanwhile, also can seal packaging voluntarily to the charging basket after long-pending full with substance, eliminate the sealing packaging process in postorder, reduce labor strength, improve operating efficiency.
Description
Technical field
The present invention relates to injection machine, be specially a kind of injection machine blanking automatic material receptacle.
Background technology
In Electronic Components Manufacturing field, automated production has become era development trend, adopts traditional mode of operation manually changing basket and then artificial sealing when past our factory notes parts blanking to the relay after injection mo(u)lding.When the long-pending full charging basket of parts, manually change and amass the charging basket completely, and then change empty charging basket, finally again the charging basket changed manually is sealed, need artificial frequent operation in whole operating process, sealing efficiency is low, greatly wastes manpower and materials, for this kind of situation, urgently develop a kind of injection machine blanking collecting machine of automation.
Summary of the invention
The present invention is directed to existing electronic devices and components factory manually to change basket, manually seal, seal inefficient technical matters, provide a kind of injection machine blanking automatic material receptacle, this collecting machine can realize automatic material receiving, Automatic continuous changes basket, self-sealing function, and maximum basket quantity of changing can reach 9, and in whole operating process, artificial participation is few, not only reduce the input of manpower, reduce human cost, liberated labour power, also substantially increase operating efficiency simultaneously.
In order to realize final purpose of the present invention, intend adopting following technology:
A kind of injection machine blanking automatic material receptacle, comprises frame (1), it is characterized in that: described frame (1) to be set to up and down three layers, wherein:
The rightmost side, upper strata is provided with receiving hopper (7), adjacent receiving hopper (7) is disposed with hot-melting sealing machine (8) and film cutting machine (9), the left and right side on this upper strata is also respectively arranged with corresponding for carrying bogey I (10) and the bogey II (6) of charging basket, this bottom, upper strata be provided with promote that charging basket moves move back a basket device (15);
Middle level left and right side is provided with registration device I for being elevated charging basket and registration device II, described registration device I is made up of locating piece I (12) and guide pillar I (11), during work, locating piece I (12) can slide along guide pillar I (11), described registration device II is made up of locating piece II (4) and guide pillar II (5), during work, locating piece II (4) can slide along guide pillar II (5), this bottom, middle level be also provided with promote charging basket motion send a basket device (14);
Be provided with decline cylinder (13) on the left of lower floor, right side is provided with pop-up cylinder (3), and lower level floor is provided with hot melt electric cabinet (2).
Further, described hot-melting sealing machine (8) is made up of lift cylinder (80), temperature controller (81), PE film rack (82), guidepost (83) and heating plate (84), described lift cylinder (80), temperature controller (81), PE film rack (82) are fixed in described frame (1), decline cylinder lower end is connected with heating plate (84), heating plate (84) edge is provided with pilot hole, described guidepost (83) is through pilot hole, and hot-melting sealing machine (8) mainly seals long-pending full charging basket.
Further, described film cutting machine (9) is by cutting film retainer (90) and film cutting machine structure (91) forms, described film cutting machine structure (91) is slidably socketed is cutting on film retainer (90), film cutting machine structure (91) can cut the upper slip of film retainer (90), to cut the charging basket after sealing continuously.
Further, described bogey I (10) and bogey II (6) are by carrying cylinder and carrier block is formed, described carrying cylinder is fixed in frame (1), described carrier block is fixed on carrying cylinder upper end, during work, carrier block moves with the flexible of carrying cylinder, bogey I (10) is mainly used in carrying charging basket the charging basket after by sealing is transported to frame (1) middle level during from frame (1) upper strata, when bogey II (6) is mainly used in charging basket vacant for frame (1) middle level to be transported to frame (1) upper strata, the charging basket that fixing maintenance is vacant.
Further, described move back a basket device (15) with send a basket device (14) all to have horizontal air cylinder and horizontal slide rail to form, described horizontal air cylinder is fixed in frame (1), described horizontal slide rail is fixed on horizontal gas cylinder end, during work, described horizontal slide rail moves with the flexible of horizontal air cylinder, move back a basket device (15) to be mainly used in long-pending full charging basket being pushed to frame (1) left side, and then by decline cylinder (13), long-pending full charging basket is sent to frame (1) middle level left end, a basket device (14) is sent to be mainly used in vacant charging basket being sent to frame (1) right side, and then by pop-up cylinder (3), vacant charging basket is sent to receiving hopper (7) below.
Further, described film cutting machine structure (91) is formed without thick stick cylinder, blade holder and blade primarily of magnetic coupling, and described blade holder is fixed on magnetic coupling without on thick stick cylinder, and described blade is fixed in blade holder.
Further, for ease of accurate limit charging basket, described horizontal slide rail is also provided with the thrust block for locating charging basket.
The invention has the beneficial effects as follows:
1. the present invention structurally devises many group cylinders for controlling feeding and the material returned of charging basket, for fluid control, uses cylinder to have energy-conserving and environment-protective, invests little, the advantage that automation integrated level is high;
2. the present invention can realize continuously from moving a basket rewinding, maximum basket quantity of changing can reach 9 baskets, when amassing full for one basket, PLC instruction sends long-pending full charging basket automatically by the corresponding electromagnetic valve of control and cylinder mechanism, then vacant charging basket is filled into voluntarily again, whole rewinding, to change in basket process without the need to manual intervention, greatly reduce labor strength, improve operating efficiency;
3. the present invention is while changing basket rewinding, by setting up hot-melting sealing machine and film cutting machine, self-sealing function can be realized to long-pending full charging basket, and automatically film is cut to the charging basket after sealing, eliminate later stage workman to seal by hand, the process links such as Zha Suliaokou, reduce labor strength, have liberated labour power.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the invention process illustration.
Detailed description of the invention
Below in conjunction with accompanying drawing, the invention will be further described.
As shown in Figure 1, a kind of injection machine blanking automatic material receptacle, comprises frame (1), and described frame (1) to be set to up and down three layers, wherein:
The rightmost side, upper strata is provided with receiving hopper (7), adjacent receiving hopper (7) is disposed with hot-melting sealing machine (8) and film cutting machine (9), the left and right side on this upper strata is also respectively arranged with corresponding for carrying bogey I (10) and the bogey II (6) of charging basket, this bottom, upper strata be provided with promote that charging basket moves move back a basket device (15);
Middle level left and right side is provided with registration device I for being elevated charging basket and registration device II, described registration device I is made up of locating piece I (12) and guide pillar I (11), during work, locating piece I (12) can slide along guide pillar I (11), described registration device II is made up of locating piece II (4) and guide pillar II (5), during work, locating piece II (4) can slide along guide pillar II (5), this bottom, middle level be also provided with promote charging basket motion send a basket device (14);
Be provided with decline cylinder (13) on the left of lower floor, right side is provided with pop-up cylinder (3), and lower level floor is provided with hot melt electric cabinet (2).
Principle of work of the present invention is: as shown in Figure 2, first 9# case is placed on high order end place, frame (1) middle level during beginning, namely the positive upper end position place of the cylinder (13) that declines, when that is to say 1# position in figure, then 9# case is under the effect sending a basket device (14), successively through 2# position, 3# position, 4# position, after arriving 5# position, under the pop-up effect of pop-up cylinder (3), 9# case arrives frame (1) upper strata low order end, the i.e. positive lower end position place of receiving hopper (7), that is to say 6# position in figure, then the material that PLC system controls in receiving hopper (7) automatically falls into 9# case, when 9# case material reaches some, PLC system controls to close receiving hopper (7), stop blanking, then warm boot moves back a basket device (15), 9# case is pushed 7# position, now, hot-melting sealing machine (8) seals the 9# case of long-pending full with substance, after sealing, 9# case arrives 10# position through moving back a basket device (15) always, a single operation completes.
This collecting machine is multiple operation work automatically continuously, and when multiple operation works automatically continuously, detailed operation is as follows:
1, when 9# case enters 2# position, 1# puts into position 8# case;
2, when 9# case enters 3# position, 8# case enters 2# position, and 1# puts into position 7# case;
3, when 9# case enters 4# position, 8# case enters 3# position, and 7# case enters 2# position, and 1# puts into position 6# case;
4, when 9# case enters 5# position, 8# case enters 4# position, and 7# case enters 3# position, and 6# case enters 2# position, and 1# puts into position 5# case;
5,9# case is when pop-up cylinder (3) enters 6# position, and 8# case enters 5# position, and 7# case enters 4# position, and 6# case enters 3# position, and 5# case enters 2# position, and 1# puts into position 4# case;
6,9# case is after full with substance is amassed in 6# position, then enters 7# position and carry out heat sealing packaging, and now, 8# case enters 6# position to start to gather materials, and 7# case enters 5# position and waits for pop-up, and 6# case enters 4# position, and 5# case enters 3# position, and 4# case enters 2# position, and 1# puts into position 3# case;
7, after heat sealing, 9# case enters 8# position, and the 8# case after long-pending full with substance enters 7# position and carries out sealing packaging, and 7# case enters 6# position and gathers materials, and 6# case enters 5# position and waits for pop-up, and 5# case enters 4# position, and 4# case enters 3# position, and 3# case enters 2# position, and 1# puts into position 2# case;
8,9# case enters 9# position, 8# case enters 8# position, PE film between 8# case and 9# case cuts by film cutting machine (9), and now, 7# case enters 7# position hot melt packaging, 6# case enters 6# position and gathers materials, 5# case enters 5# position and waits for, 4# case enters 4# position, and 3# case enters 3# position, 2# puts into position 2# case, and 1# puts into position 1# case;
9,9# case enters 10# position, and 8# case enters 9# position, and 7# case enters 8# position, PE film between 8# case and 7# case cuts by film cutting machine (9), now, 7# case enters 8# position, and 6# case enters 7# position and carries out hot melt packaging, 5# case enters 6# position and gathers materials, 4# case enters 5# position and waits for, 3# case enters 4# position, and 2# case enters 3# position, 1# puts into position 2# case, and 1# position is vacant;
10,9# case is behind 10# position, and system starts decline cylinder (13), and after this, 9# case is recycled to 1# position, and 9# case is now long-pending full with substance and casing after packaging seal, after taking off the 9# case of long-pending full with substance, namely starts next working cycle after changing vacant 9# case.
The present invention can realize continuously from moving a basket rewinding, maximum basket quantity of changing can reach 9 baskets, when amassing full for one basket, PLC instruction sends long-pending full charging basket automatically by controlling corresponding electromagnetic valve and cylinder mechanism, then vacant charging basket is filled into voluntarily again, whole rewinding, changes in basket process without the need to manual intervention, and the present invention also can seal packaging to the charging basket after long-pending full with substance voluntarily, eliminate the sealing packaging process in finishing operations, reduce labor strength, improve operating efficiency.
Claims (7)
1. an injection machine blanking automatic material receptacle, comprises frame (1), it is characterized in that: described frame (1) to be set to up and down three layers, wherein:
The rightmost side, upper strata is provided with receiving hopper (7), adjacent receiving hopper (7) is disposed with hot-melting sealing machine (8) and film cutting machine (9), the left and right side on this upper strata is also respectively arranged with corresponding for carrying bogey I (10) and the bogey II (6) of charging basket, this bottom, upper strata be provided with promote that charging basket moves move back a basket device (15);
Middle level left and right side is provided with registration device I for being elevated charging basket and registration device II, described registration device I is made up of locating piece I (12) and guide pillar I (11), during work, locating piece I (12) can slide along guide pillar I (11), described registration device II is made up of locating piece II (4) and guide pillar II (5), during work, locating piece II (4) can slide along guide pillar II (5), this bottom, middle level be also provided with promote charging basket motion send a basket device (14);
Be provided with decline cylinder (13) on the left of lower floor, right side is provided with pop-up cylinder (3), and lower level floor is provided with hot melt electric cabinet (2).
2. a kind of injection machine blanking automatic material receptacle according to claim 1, it is characterized in that: described hot-melting sealing machine (8) is made up of lift cylinder (80), temperature controller (81), PE film rack (82), guidepost (83) and heating plate (84), described lift cylinder (80), temperature controller (81), PE film rack (82) are fixed in described frame (1), decline cylinder lower end is connected with heating plate (84), heating plate (84) edge is provided with pilot hole, and described guidepost (83) is through pilot hole.
3. a kind of injection machine blanking automatic material receptacle according to claim 1, it is characterized in that: described film cutting machine (9) is by cutting film retainer (90) and film cutting machine structure (91) forms, and described film cutting machine structure (91) is slidably socketed is cutting on film retainer (90).
4. a kind of injection machine blanking automatic material receptacle according to claim 1, it is characterized in that: described bogey I (10) and bogey II (6) are by carrying cylinder and carrier block is formed, described carrying cylinder is fixed in frame (1), described carrier block is fixed on carrying cylinder upper end, during work, carrier block moves with the flexible of carrying cylinder.
5. a kind of injection machine blanking automatic material receptacle according to claim 1, it is characterized in that: described in move back a basket device (15) with send a basket device (14) to form by horizontal air cylinder and horizontal slide rail, described horizontal air cylinder is fixed in frame (1), described horizontal slide rail is fixed on horizontal gas cylinder end, during work, described horizontal slide rail moves with the flexible of horizontal air cylinder.
6. a kind of injection machine blanking automatic material receptacle according to claim 3, it is characterized in that: described film cutting machine structure (91) is formed without thick stick cylinder, blade holder and blade primarily of magnetic coupling, described blade holder is fixed on magnetic coupling without on thick stick cylinder, and described blade is fixed in blade holder.
7. a kind of injection machine blanking automatic material receptacle according to claim 5, is characterized in that: described horizontal slide rail is also provided with the thrust block for locating charging basket.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410377992.XA CN104176316B (en) | 2014-08-04 | 2014-08-04 | A kind of injection machine blanking automatic material receptacle |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410377992.XA CN104176316B (en) | 2014-08-04 | 2014-08-04 | A kind of injection machine blanking automatic material receptacle |
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| CN104176316A CN104176316A (en) | 2014-12-03 |
| CN104176316B true CN104176316B (en) | 2016-04-13 |
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| CN106123603A (en) * | 2016-08-23 | 2016-11-16 | 惠州市环昱自动化设备有限公司 | A kind of drying oven and drying materials method thereof |
| CN111283960A (en) * | 2020-02-17 | 2020-06-16 | 厦门彼格科技有限公司 | AGV goes up unloading and trades basket machine of moulding plastics |
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| EP1882632A2 (en) * | 2006-07-26 | 2008-01-30 | Tissue Logistics Solutions S.p.A | Machine for producing groups of roll products. |
| CN102717919A (en) * | 2012-07-02 | 2012-10-10 | 东方机器制造（昆明）有限公司 | Steering conveyor |
| CN103552699A (en) * | 2013-10-28 | 2014-02-05 | 湖南中烟工业有限责任公司 | Special-shaped cigarette carton packing production line |
| CN203698715U (en) * | 2014-02-20 | 2014-07-09 | 上海宗义自动化设备制造有限公司 | Beverage dropping type boxing line |
| CN203975298U (en) * | 2014-08-04 | 2014-12-03 | 四川锐腾电子有限公司 | A kind of injection machine blanking automatic material receptacle |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7305806B2 (en) * | 1999-10-14 | 2007-12-11 | Stewart Systems, Inc. | Pattern former for wrapped bakery products and method for loading and unloading bakery products |
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1882632A2 (en) * | 2006-07-26 | 2008-01-30 | Tissue Logistics Solutions S.p.A | Machine for producing groups of roll products. |
| CN102717919A (en) * | 2012-07-02 | 2012-10-10 | 东方机器制造（昆明）有限公司 | Steering conveyor |
| CN103552699A (en) * | 2013-10-28 | 2014-02-05 | 湖南中烟工业有限责任公司 | Special-shaped cigarette carton packing production line |
| CN203698715U (en) * | 2014-02-20 | 2014-07-09 | 上海宗义自动化设备制造有限公司 | Beverage dropping type boxing line |
| CN203975298U (en) * | 2014-08-04 | 2014-12-03 | 四川锐腾电子有限公司 | A kind of injection machine blanking automatic material receptacle |
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