CN203496194U - Automatic packing, finished product taking and release agent spraying system for vulcanizing machines - Google Patents
Automatic packing, finished product taking and release agent spraying system for vulcanizing machines Download PDFInfo
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- CN203496194U CN203496194U CN201320656397.0U CN201320656397U CN203496194U CN 203496194 U CN203496194 U CN 203496194U CN 201320656397 U CN201320656397 U CN 201320656397U CN 203496194 U CN203496194 U CN 203496194U
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- vulcanizer
- finished product
- release agent
- spraying system
- agent spraying
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- 238000005507 spraying Methods 0.000 title claims abstract description 21
- 238000012856 packing Methods 0.000 title abstract 3
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 26
- 229920001971 elastomer Polymers 0.000 claims abstract description 20
- 230000003028 elevating effect Effects 0.000 claims description 24
- 239000000463 material Substances 0.000 claims description 19
- 238000010438 heat treatment Methods 0.000 claims description 10
- 238000004519 manufacturing process Methods 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000000034 method Methods 0.000 abstract description 17
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000005265 energy consumption Methods 0.000 abstract description 2
- 239000007921 spray Substances 0.000 abstract description 2
- 239000000047 product Substances 0.000 description 18
- 238000009415 formwork Methods 0.000 description 5
- 239000002994 raw material Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000005987 sulfurization reaction Methods 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 229920005549 butyl rubber Polymers 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
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- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
Abstract
The utility model discloses an automatic packing, finished product taking and release agent spraying system for vulcanizing machines. The system is used for producing medical rubber plug products and comprises a group of vulcanizing machines, correspondingly arranged sheet rubber conveying devices with the same number as the vulcanizing machines and a servo motor. The system is characterized in that a slide rail is arranged between the vulcanizing machine and the sheet rubber conveying device, wherein a robot capable of grabbing sheet rubber from the sheet rubber conveying device and conveying the sheet rubber into the vulcanizing machine is arranged on the slide rail, and the packing system also comprises a total control cabinet. The system disclosed by the utility model has the beneficial effects of small device, small space occupation, high automation degree and capability of replacing human to spray a release agent, automatically loads sheet rubber and automatically picks up products, in an application process, the equipment is low in energy consumption, noise-free and waste-free, and the working efficiency is improved by 3-5 times compared with manual working efficiency.
Description
Technical field
The utility model belongs to medical rubber stopper, injector for medical purpose rubber piston processing technique field, be specifically related to a kind of sulfuration production system for butyl rubber plug product, PP plug product, injector rubber piston product, particularly vulcanizer is automatically loaded material, is automatically got finished product, an automatic release agent spraying system, the system of producing rubber piston with vulcanizer.
Background technology
Current plug process equipment adopts a vulcanizer, manually raw material raw stock is put into the workbench of vulcanizer, and releasing agent sprays, then by vulcanizer, suppressed and produced finished product, manually finished product is taken out again.The efficiency of this mode of production is very low, and along with the raising of human cost, every vulcanizer all will be equipped with a workman and operate, and has increased beyond doubt labour cost.And artificial while participating in producing, often need to the machine close contact in the condition of high temperature, be very easy to cause danger.
Utility model content
The utility model, in order to overcome the deficiencies in the prior art, has designed a kind of mode of production of automation, by designing sulfuration, automatically fills out charging system, by automation, controls automatic raw material material loading, processing and the finished product blanking process of realizing.
The technical solution adopted in the utility model is, a kind of vulcanizer is automatically loaded material, is got finished product, release agent spraying system, for medical rubber stopper production, the servicing unit that comprises the quantity such as one group of vulcanizer and corresponding setting and vulcanizer, and servomotor, key is: between vulcanizer and servicing unit, be provided with a sliding rail, be provided with and can from raw stock conveying device, capture raw stock and be sent to the robot in vulcanizer on sliding rail, fill out charging system and also comprise master control cabinet.
Described robot comprises mechanical hand servo control mechanism, servo elevating mechanism and the robot ambulation Servocontrol device coordinating with sliding rail.
Described servicing unit comprises raw stock conveying device, the structure of raw stock conveying device comprises transmission carrier bar, the first elevating mechanism and first horizontal mobile mechanism of servo rotation positioning control, and the first elevating mechanism and the first horizontal mobile mechanism are located by servomotor.
Described servicing unit is also provided with finished product conveyer, comprises finished conveying device, and for switching mechanism, the second elevating mechanism and second horizontal mobile mechanism of finished conveying device, the second elevating mechanism and the second horizontal mobile mechanism are located by servomotor.
On described mechanical hand servo control mechanism, be provided with on horizontal mobile mechanism that releasing agent shower nozzle, shower nozzle rotating mechanism, servo position control and mechanical hand servo control mechanism and be provided with liftable vacuum grabbing device.
Described vulcanizer comprises lower location-plate and heating top board, and heating top board is flexibly connected by column.
Described finished conveying device below is also provided with finished car.
Described vulcanizer and the quantity of servicing unit are all set to 4.
Described vulcanizer, robot, servicing unit are provided with gating device.
Free material warning device is also set on described transmission carrier bar.
The beneficial effects of the utility model are, install small and exquisite, take up room little, automaticity is high, can replace people to carry out releasing agent spraying, the process of auto loading, automatic Picking product, and equipment in use low, the noiseless of energy consumption, without discarded, operating efficiency improves 3～5 times with manually comparing, original necessary vulcanizing equipment of a personal responsibility, but native system can be realized a people and realizes 8 vulcanizers.
Accompanying drawing explanation
Fig. 1 is system architecture schematic diagram of the present utility model.
Fig. 2 is the structure embodiment schematic diagram of vulcanizer.
Fig. 3 is robot and first view of servicing unit in whole process in vulcanizer production system.
Fig. 4 is robot and second view of servicing unit in whole process in vulcanizer production system.
Fig. 5 is robot and the third state schematic diagram of servicing unit in whole process in vulcanizer production system.
1 represents vulcanizer, the lower location-plate of 1-1 representative, 1-2 representative heating top board, 1-3 represents finished product film, and 2 represent robot, and 2-1 represents servo elevating mechanism, 2-2 represents mechanical hand servo control mechanism, and 2-3 represents releasing agent shower nozzle, and 2-4 represents vacuum grabbing device, 2-5 represents robot ambulation Servocontrol device, and 3 represent servicing unit, and 3-1 represents raw stock conveying device, 3-2 represents finished conveying device, and 3-3 represents initial rubber sheet, and 3-4 represents formwork, 4 represent sliding rail, and 5 represent finished car.
The specific embodiment
A kind of vulcanizer is automatically loaded material, is got finished product, release agent spraying system, for medical rubber stopper production, the servicing unit 3 that comprises the quantity such as one group of vulcanizer 1 and corresponding setting and vulcanizer 1, and servomotor, key is: between vulcanizer 1 and servicing unit 3, be provided with a sliding rail 4, on sliding rail 4, be provided with and can from raw stock conveying device 3, capture raw stock and be sent to the robot 2 in vulcanizer 1, fill out charging system and also comprise master control cabinet.
Described robot 2 comprises mechanical hand servo control mechanism 2-2, servo elevating mechanism 2-1 and the robot ambulation Servocontrol device 2-5 coordinating with sliding rail 4.
Described servicing unit 3 comprises raw stock conveying device 3-1, the structure of raw stock conveying device 3-1 comprises transmission carrier bar, the first elevating mechanism and first horizontal mobile mechanism of servo rotation positioning control, and the first elevating mechanism and the first horizontal mobile mechanism are located by servomotor.
Described servicing unit 3 is also provided with finished product conveyer, comprise finished conveying device 3-2, for switching mechanism, the second elevating mechanism and the second horizontal mobile mechanism of finished conveying device 3-2, the second elevating mechanism and the second horizontal mobile mechanism are located by servomotor.
On described mechanical hand servo control mechanism 2-2, be provided with on horizontal mobile mechanism that releasing agent shower nozzle 2-3, shower nozzle rotating mechanism, servo position control and mechanical hand servo control mechanism 2-2 and be provided with liftable vacuum grabbing device 2-4.
Described vulcanizer 1 comprises lower location-plate 1-1 and heating top board 1-2, and heating top board 1-2 is flexibly connected by column.
Described finished conveying device 3-2 below is also provided with finished car 5.
Described vulcanizer 1 is all set to 4 with the quantity of servicing unit 3.
Described vulcanizer 1, robot 2, servicing unit 3 are provided with gating device.
Free material warning device is also set on described transmission carrier bar.
The utility model in the specific implementation, process for each vulcanizer 1 is as follows: first, raw stock conveying device 3-1 right in servicing unit 3 moves, stretch out servicing unit 3 and drop to extreme lower position, facilitate workman to place raw stock, workman can put four tablet raw material raw stock 3-3 successively, referring to Fig. 3.Put that rear switch board controls that raw stock conveying device 3-1 rises well and left direction move, turn back in servicing unit 3, complete filler process.Start to add man-hour, robot 2 moves in servicing unit 3 along sliding rail 4, now vulcanizer 1 is opened gating device with servicing unit 3 simultaneously, the direction left that rises raw stock conveying device 3-1 also moves, referring to Fig. 4, initial rubber sheet 3-3 is sent in robot 2, then the manipulator 2-2 in the servo elevating mechanism 2-1 of robot 2 use captures the initial rubber sheet 3-3 on raw stock conveying device 3-1 by vacuum grabbing device 2-4, can capture 1-2 piece raw stock at every turn, after crawl raw stock conveying device 3-1 left direction move, and under roll back home position in servicing unit 3.Servo elevating mechanism 2-1 left direction moves in vulcanizer 1, in the process moving into, servo elevating mechanism 2-1 and lower location-plate 1-1 distance remain on 250mm left and right, be arranged on the upper spraying of four downward location-plate 1-1 of the releasing agent shower nozzle 2-3 releasing agent on whirligig, the spraying of immigration limit, limit, after putting in place, stop spraying, servo elevating mechanism 2-1 moves down near lower location-plate 1-1, initial rubber sheet 3-3 is placed on lower location-plate 1-1, referring to Fig. 5, then servo elevating mechanism 2-1 rises and heating top board 1-2 maintenance 250mm, and move to right, whirligig rotates 180 degree simultaneously, make the releasing agent shower nozzle spraying-and-heating top board 1-2 that makes progress, servo elevating mechanism 2-1 shifts out in the process of vulcanizer 1, the spraying of heating top board 1-2 releasing agent is complete, vulcanizer cuts out gate, start initial rubber sheet 3-3 to process simultaneously.After completion of processing, servo elevating mechanism 2-1 enters in vulcanizer 1 by above-mentioned moving process again, finished product is taken out, now the finished conveying device 3-2 in servicing unit 3 left direction move and rise, referring to Fig. 5, after getting back to original position, servo elevating mechanism 2-1 declines, finished product film 1-3 is put on finished conveying device 3-2, finished conveying device 3-2 moves to right, first shift out robot 2, decline and revert to original position again, now finished conveying device 3-2 can be to 180 ° of finished car 5 direction upsets, finished product is poured in finished car 5, so just completed the process of a raw stock.In 1 work of a plurality of vulcanizers is switched, robot 2 walk and is controlled and locate by the device people Servocontrol device 2-5 that walks.
Wherein gating device can open or close, equipment not the used time close gate, can guarantee the cleannes of equipment content.
Wherein mechanical hand servo control mechanism 2-1, raw stock conveying device 3-1 and finished conveying device 3-2 control separately by servo-drive system and switch board, and all the upper and lower six direction in left and right location is mobile forwards, backwards for each device.
When if the upper all raw materials of raw stock conveying device 3-1 are all used up, empty material alarm activation, to remind workman to supplement raw stock.
Because the utility model can be for the production of medical rubber stopper, consider the problem that affects of bacterium, be preferably in finished car 5 formwork is set, finished conveying device 3-2 can first capture formwork 3-4 from finished car 5, mechanical hand servo control mechanism 2-1 is placed on finished product in the formwork on finished conveying device 3-2, again formwork is put into finished car, to guarantee the cleannes of plug.
In the utility model, vulcanizer is as prior art, and technical scheme can be referring to the patent of 201220679127.7-vulcanizer, but is not limited only to the structure of this device, and therefore the vulcanizer content for prior art seldom repeats at this.
Claims (9)
- A vulcanizer automatically load material, get finished product, release agent spraying system, for medical rubber stopper production, the servicing unit (3) that comprises the quantity such as one group of vulcanizer (1) and corresponding setting and vulcanizer (1), and servomotor, it is characterized in that: between vulcanizer (1) and servicing unit (3), be provided with a sliding rail (4), on sliding rail (4), be provided with and can from raw stock conveying device (3), capture raw stock and be sent to the robot (2) in vulcanizer (1), fill out charging system and also comprise master control cabinet.
- A kind of vulcanizer according to claim 1 automatically load material, get finished product, release agent spraying system, it is characterized in that: described robot (2) comprises mechanical hand servo control mechanism (2-2), servo elevating mechanism (2-1) and the robot ambulation Servocontrol device (2-5) coordinating with sliding rail (4).
- A kind of vulcanizer according to claim 1 automatically load material, get finished product, release agent spraying system, it is characterized in that: described servicing unit (3) comprises raw stock conveying device (3-1), the structure of raw stock conveying device (3-1) comprises transmission carrier bar, the first elevating mechanism and first horizontal mobile mechanism of servo rotation positioning control, and the first elevating mechanism and the first horizontal mobile mechanism are located by servomotor.
- A kind of vulcanizer according to claim 1 automatically load material, get finished product, release agent spraying system, it is characterized in that: described servicing unit (3) is also provided with finished product conveyer, comprise finished conveying device (3-2), for switching mechanism, the second elevating mechanism and second horizontal mobile mechanism of finished conveying device (3-2), the second elevating mechanism and the second horizontal mobile mechanism are located by servomotor.
- A kind of vulcanizer according to claim 2 automatically load material, get finished product, release agent spraying system, it is characterized in that: on described mechanical hand servo control mechanism (2-2), be provided with on horizontal mobile mechanism that releasing agent shower nozzle (2-3), shower nozzle rotating mechanism, servo position control and mechanical hand servo control mechanism (2-2) and be provided with liftable vacuum grabbing device (2-4).
- A kind of vulcanizer according to claim 1 automatically load material, get finished product, release agent spraying system, it is characterized in that: described vulcanizer (1) comprises lower location-plate (1-1) and heating top board (1-2), and heating top board (1-2) is flexibly connected by column.
- A kind of vulcanizer according to claim 4 automatically load material, get finished product, release agent spraying system, it is characterized in that: described finished conveying device (3-2) below is also provided with finished car (5).
- A kind of vulcanizer according to claim 1 automatically load material, get finished product, release agent spraying system, it is characterized in that: described vulcanizer (1) is all set to 4 with the quantity of servicing unit (3).
- A kind of vulcanizer according to claim 1 automatically load material, get finished product, release agent spraying system, it is characterized in that: described vulcanizer (1), robot (2), servicing unit (3) are provided with gating device.10 .a kind of vulcanizer according to claim 3 is automatically loaded material, is got finished product, release agent spraying system, it is characterized in that: free material warning device being also set on described transmission carrier bar.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320656397.0U CN203496194U (en) | 2013-10-23 | 2013-10-23 | Automatic packing, finished product taking and release agent spraying system for vulcanizing machines |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320656397.0U CN203496194U (en) | 2013-10-23 | 2013-10-23 | Automatic packing, finished product taking and release agent spraying system for vulcanizing machines |
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| CN203496194U true CN203496194U (en) | 2014-03-26 |
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| CN201320656397.0U Expired - Fee Related CN203496194U (en) | 2013-10-23 | 2013-10-23 | Automatic packing, finished product taking and release agent spraying system for vulcanizing machines |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105522667A (en) * | 2015-12-30 | 2016-04-27 | 詹晓敏 | Automatic discharging and feeding machine for vulcanizing machine |
| CN108215016A (en) * | 2017-12-26 | 2018-06-29 | 机械科学研究总院江苏分院 | A kind of vulcanization automated production line and its production method |
| IT201700025104A1 (en) * | 2017-03-07 | 2018-09-07 | Bridgestone Corp | STATION AND VULCANIZATION METHOD OF A TREAD STRIP |
-
2013
- 2013-10-23 CN CN201320656397.0U patent/CN203496194U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105522667A (en) * | 2015-12-30 | 2016-04-27 | 詹晓敏 | Automatic discharging and feeding machine for vulcanizing machine |
| IT201700025104A1 (en) * | 2017-03-07 | 2018-09-07 | Bridgestone Corp | STATION AND VULCANIZATION METHOD OF A TREAD STRIP |
| WO2018162342A1 (en) * | 2017-03-07 | 2018-09-13 | Bridgestone Corporation | Station and method for curing a tread strip |
| US10994448B2 (en) | 2017-03-07 | 2021-05-04 | Bridgestone Corporation | Station and method for curing a tread strip |
| CN108215016A (en) * | 2017-12-26 | 2018-06-29 | 机械科学研究总院江苏分院 | A kind of vulcanization automated production line and its production method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Hebei Tory Intelligent Equipment Technology Co.,Ltd. Assignor: Fu Jian Sheng Contract record no.: 2015130000119 Denomination of utility model: Automatic packing, finished product taking and release agent spraying system for vulcanizing machines Granted publication date: 20140326 License type: Exclusive License Record date: 20150731 |
|
| LICC | Enforcement, change and cancellation of record of contracts on the licence for exploitation of a patent or utility model | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140326 |