CN203650815U - Inline rubber injection vulcanizing machine - Google Patents
Inline rubber injection vulcanizing machine Download PDFInfo
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- CN203650815U CN203650815U CN201320855970.0U CN201320855970U CN203650815U CN 203650815 U CN203650815 U CN 203650815U CN 201320855970 U CN201320855970 U CN 201320855970U CN 203650815 U CN203650815 U CN 203650815U
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Abstract
The utility model provides an inline rubber injection vulcanizing machine. The inline rubber injection vulcanizing machine comprises one clamping injection assembly and at least two vulcanization station assemblies which are arranged in a line, wherein one sliding rail parallel to the arrangement line of the vulcanization station assemblies is arranged beside the vulcanization station assemblies, and the clamping injection assembly is arranged on the sliding rail, can move along the sliding rail, and is matched with the corresponding vulcanization station assembly at each station. The inline rubber injection vulcanizing machine has the advantages that the clamping injection assembly moves on the sliding rail so as to be matched with operation of each vulcanization station; compared with a rotating disc type multi-station rubber injection vulcanizing machine, the inline rubber injection vulcanizing machine has the advantage that only the clamping injection assembly slides to a vacant site without the vulcanization station assembly when an oil seal of the clamping injection assembly needs to be replaced; the vulcanization station assemblies are linearly arranged, a vulcanization oil tank is not limited by a disc, each vulcanization station assembly can be independently dismounted and maintained without influencing overall operation, and the quantity of the vulcanization stations can be adjusted as required; the inline rubber injection vulcanizing machine is high in flexibility and is especially applicable to large-scale industrial production.
Description
Technical field
The utility model relates to injection molding of rubber instrument field, specifically, and particularly a kind of rubber injection vulcanizer of straight-line.
Background technology
More advanced rubber injection vulcanizer is the rotating disc type multistation rubber injection vulcanizer disclosing in Chinese Patent Application No. 201220344711.7 at present, two operations will be injected and vulcanize to this injection vulcanizer separately, rubber injection machine structure is worked continuously, injection molding goods rotate and complete sulfidation on rotating disk, have improved production efficiency.But this novel rotating disc type multistation rubber injection vulcanizer also comes with some shortcomings.The first, penetrate the matched moulds replacing oil sealing of matched moulds part patrix in matched moulds injection assembling time, need dismounting to penetrate matched moulds part, could keep in repair away from disk, therefore maintain and replace is extremely inconvenient; The second, the sulfuration fuel tank on disk is subject to spatial limitation, can only do very littlely, and therefore in use oil temperature can be very high, in the service life of impact sulfuration fuel tank, even also can produce oil leakage phenomenon; The 3rd, because disk is one, there is non-dismountable property, lack a part and all can not turn round, therefore, one group of sulfur station assembling is out of joint, all can cause whole machine to move; The 4th, the disk of rotating disc type multistation rubber injection vulcanizer is one, after disk size is determined, quantity and the size of sulfur station assembling are all fixed, if the more or larger sulfur station assembling of design, must redesign completely, and along with the increase of sulfur station assembling quantity, disk can be very large, not only take a large amount of productions space, but also can affect production efficiency.
Utility model content
In order to solve above-mentioned the deficiencies in the prior art part, the purpose of this utility model is the deficiency for existing rotating disc type multistation rubber injection vulcanizer, provide a kind of ease of assembly, straight-line rubber injection vulcanizer that ductility is good, to overcome defect of the prior art.
To achieve these goals, the utility model provides a kind of straight-line rubber injection vulcanizer, described straight-line rubber injection vulcanizer comprises that at least two are arranged in the assembling of linear sulfur station and one and sulfur station and assemble the matched moulds matching and inject and assemble, be provided with a slide rail that is parallel to described linearly aligned sulfur station assembling on described sulfur station assembling side, described matched moulds injection erection is on described slide rail, described matched moulds injection assembling can be moved along described slide rail, on each erect-position, matches with corresponding described sulfur station assembling.
Preferably, the assembling of described sulfur station comprises that sulfur station base, vulcanizer assembling, sulfuration guide rail, sulfuration are drawn and pushes away mould assembling, the assembling of holder mould and the assembling of switching molding hook; On the table top of described sulfur station base, be fixed with two vulcanizer assemblings, each vulcanizer fit on is installed the assembling of a holder mould, and each holder mould assembling arranges a switching molding hook assembling, for open-close module; Described sulfuration is drawn and is pushed away mould erection under the table top lower supporting mold assembling of described sulfur station base, and the corresponding sulfuration of each holder mould assembling is drawn and pushed away mould assembling, for ask mould assembling to assemble along sulfuration guide rail pull-out vulcanizer.
Preferably, described holder mould assembling comprises mould support plate, is pressing plate above mould support plate; Mould is connected with the rear end bearing of pressing plate, and mould can rotate along this bearing, and the side of mould front end is provided with die sinking post; The front end of mould support plate is provided with sulfuration and draws and push away modular ring, so that sulfuration is drawn and pushed away mould assembling and hook up; The rear end of mould support plate is provided with matched moulds and penetrates and draw and push away modular ring; When sulfuration is drawn and pushed away mould assembling and will hold in the palm the assembling of mould assembling pull-out vulcanizer, switching molding hook assembles and hooks die sinking post, realizes die sinking.
Preferably, described vulcanizer assembling comprises sulfuration seat, and sulfuration seat is fixed on the table top of sulfur station base; Sulfuration seat top is provided with sulfuration oil cylinder, in sulfuration seat, electric hot plate and lower electric hot plate are installed, the telescopic end of sulfuration oil cylinder stretches in sulfuration seat and is connected with sulfuration piston fixed head, upper electric hot plate is fixedly connected with sulfuration piston fixed head by a thermal insulation board, and lower electric hot plate is fixed in sulfuration seat by another thermal insulation board.
Preferably, sulfuration is drawn and is pushed away mould assembling and comprise that supporting seat, supporting seat are arranged in sulfur station base, and below the table top of sulfur station base; Supporting seat top is fixed with a lift cylinders installing plate, is provided with to vulcanize to draw to push away mould hoist cylinder on lift cylinders installing plate, and the telescopic end connection mode pawl lifter plate that pushes away mould hoist cylinder is drawn in sulfuration; The top of described mould pawl lifter plate is provided with to draw and pushes away mould pawl, draw and push away mould pawl for hooking up the assembling of holder mould, and on mould pawl lifter plate, be provided with mould pawl guide rail, draw to push away mould pawl and move along mould pawl guide rail under the driving of CD-ROM drive motor, will hold in the palm the assembling of mould assembling pull-out vulcanizer.Draw to push away mould claw hook and live the sulfuration of mould support plate front end and draw and push away modular ring, to pull the assembling of holder mould.
Preferably, described mould pawl guide rail is tooth bar guide holder, and tooth bar guide holder has a drawing-die tooth bar coordinating with it, draws the one end that pushes away mould pawl and be fixed on drawing-die tooth bar, and under the driving of CD-ROM drive motor, drawing-die rack drives is drawn and pushed away mould pawl and move along tooth bar guide holder.
Preferably, the assembling of switching molding hook comprises shaft seat, and the rear end of shaft seat is connected by rotating shaft with the side of sulfuration seat, and shaft seat front end is fixed a switching molding hook; When the assembling of switching molding hook turns to below, switching molding hook just contacts with the die sinking post of goods mould, draw when pushing away mould assembling and will ask mould assembling and goods mould pull-out vulcanizer to assemble in sulfuration, switching molding hook hooks die sinking post, mould is rotated along the connection bearing of mould itself and pressing plate, realize die sinking.Take out after finished product, sulfuration is drawn and is pushed away mould assembling and drive the assembling of holder mould and goods mould when moving in sulfuration, and the die sinking post that switching molding hook hooks goods mould is rotated down, and completes mould assembling action.
Preferably, described matched moulds injection assembling comprise penetrate matched moulds pallet, matched moulds assembling, penetrate assembling, matched moulds penetrates to draw and pushes away mould assembling and resistance material oil cylinder automatically; The bottom of described ejaculation matched moulds pallet is provided with slide track seat, for being connected described slide rail; The matched moulds that is provided with above that penetrates matched moulds pallet assembles, and directly over matched moulds assembling, installs and penetrates assembling; Matched moulds penetrates to draw and pushes away mould erection after matched moulds assembling; Described matched moulds assembling is drawn together the assembling of holder mould and is placed plate and die cylinder, and the telescopic end of die cylinder is placed plate with the assembling of holder mould and is connected, and moves up and down for driving the assembling of holder mould to place plate, when injection sizing material, die cylinder rises the mould of holder mould fit on is pushed to top, adds pressing tight, carries out material feeding; The positioning guide rail that is provided with the assembling of holder mould on plate is placed in described holder mould assembling, after sizing material fills, die cylinder declines, and now positioning guide rail docks with sulfuration guide rail, matched moulds penetrates to draw and pushes away mould assembling and drive holder mould to be assemblied on positioning guide rail to move, be pushed in sulfur station assembling.
Preferably, described matched moulds penetrates to draw and pushes away mould assembling and comprise that lift cylinders installing rack, mould hook lifter plate, lifter plate oil cylinder, matched moulds penetrate to draw and push away mould oil cylinder and mould hook; Described lift cylinders installing rack is fixed on described ejaculation matched moulds pallet by support column, and lifter plate oil cylinder is arranged on lift cylinders installing rack, and its telescopic end is connected with lifter plate, drives mould hook lifter plate to move up and down; Described matched moulds penetrates to draw and pushes away mould oil cylinder and be arranged on mould hook lifter plate, and its telescopic end is connected with mould hook, and driving mould hook moves forward and backward; Described mould hook penetrates and draws and push away modular ring for hooking the matched moulds of mould support plate, to the assembling of holder mould is pushed to during sulfur station assembles.
Preferably, described slide rail comprises slide rail pedestal, and the both sides of slide rail pedestal have track, in the middle of slide rail pedestal, is provided with tooth bar along orbital direction, and the bottom of slide rail pedestal is provided with foot pad and the fang bolt of fixed rack.
Therefore, the utility model beneficial effect is: straight-line rubber injection vulcanizer of the present utility model, inject to be assemblied on slide rail by matched moulds and move to coordinate each sulfur station assembling work, and sulfur station assembling linear array, compared with the rotating disc type multistation rubber injection vulcanizer of disk, the first, in the time that matched moulds injection assembling need to be changed oil sealing, only matched moulds injection assembling need to be slided into and do not have the room of sulfur station assembling to carry out, simple to operation; The second, because sulfur station assembling is linearly aligned, the sulfuration fuel tank of sulfur station assembling is not limited by disk, can design enough greatly, to meet different demands of producing; The 3rd, it is to be assemblied in walking on slide rail by the injection of control matched moulds to determine that matched moulds injection assembling assembles with each sulfur station the operation that matches, therefore, even if one of them sulfur station assembling is broken down, just can avoid this fault by the stop site of controlling matched moulds injection assembling, make sulfur station assembling continue operation, do not affect production; The 4th, because sulfur station assembling is linearly aligned, therefore, as long as slide rail designs enough longly, the quantity of sulfur station assembling can be adjusted voluntarily according to need of production, and ductility is good.As can be seen here, straight-line rubber injection vulcanizer of the present utility model has dismounting, easy to maintenance, and production efficiency is high, and work station is selected freely, and mobility strong is particularly suitable for the advantage of large-scale industrial production.
Brief description of the drawings
Fig. 1 is the structural representation of the straight-line rubber injection vulcanizer in embodiment of the present utility model;
Fig. 2 is the structural representation of the sulfur station assembling in embodiment of the present utility model;
Fig. 3 is the structural representation of the holder mould assembling in embodiment of the present utility model;
Fig. 4 is the structural representation of the vulcanizer assembling in embodiment of the present utility model;
Fig. 5 is that the structural representation that pushes away mould assembling is drawn in the sulfuration in embodiment of the present utility model;
Fig. 6 is the structural representation of the switching molding hook assembling in embodiment of the present utility model;
Fig. 7 is the structural representation of the matched moulds injection assembling in embodiment of the present utility model;
Fig. 8 is that the structural representation that pushes away mould assembling is drawn in the matched moulds ejaculation in embodiment of the present utility model;
Fig. 9 is the structural representation of the slide rail in embodiment of the present utility model.
Description of reference numerals is as follows:
Sulfur station assembling 1, sulfur station base 11, vulcanizer assembling 12, sulfuration seat 121, sulfuration oil cylinder 122, upper electric hot plate 123, lower electric hot plate 124, sulfuration piston fixed head 125, thermal insulation board 126, another thermal insulation board 127, sulfuration guide rail 13, sulfuration is drawn and is pushed away mould assembling 14, supporting seat 141, lift cylinders installing plate 142, sulfuration is drawn and is pushed away mould hoist cylinder 143, mould pawl lifter plate 144, draw and push away mould pawl 145, mould pawl guide rail 146, CD-ROM drive motor 147, drawing-die tooth bar 148, holder mould assembling 15, mould support plate 151, pressing plate 152, mould 153, die sinking post 154, sulfuration is drawn and is pushed away modular ring 155, matched moulds penetrates to draw and pushes away modular ring 156, switching molding hook assembling 16, shaft seat 161, rotating shaft 162, switching molding hook 163, matched moulds injection assembling 2, penetrate matched moulds pallet 21, matched moulds assembling 22, plate 221 is placed in the assembling of holder mould, die cylinder 222, positioning guide rail 223, penetrate assembling 23, matched moulds penetrates to draw and pushes away mould assembling 24, lift cylinders installing rack 241, mould hook lifter plate 242, lifter plate oil cylinder 243, matched moulds penetrates to draw and pushes away mould oil cylinder 244, mould hook 245, support column 246, lifter plate guide post 247, mould hook guide post 248, automatically resistance material oil cylinder 25, slide track seat 26, slide rail 3, slide rail pedestal 31, track 32, tooth bar 33, foot pad 34, fang bolt 35.
Detailed description of the invention
In order to make auditor can further understand the purpose of this utility model, existing attached preferred embodiment is to be described in detail as follows, and the present embodiment is only for the technical solution of the utility model is described, and non-limiting the utility model.
First, refer to Fig. 1, Fig. 1 is the structural representation of the straight-line rubber injection vulcanizer in embodiment of the present utility model.As shown in Figure 1, straight-line rubber injection vulcanizer of the present utility model comprises three parts, be sulfur station assembling 1, matched moulds injection assembling 2 and slide rail 3, several sulfur stations assemble 1 linear array linearly, assemble 1 side at linearly aligned sulfur station and have a slide rail 3 that is parallel to sulfur station assembling 1 arrangement straight line, matched moulds injection assembling 2 is arranged on slide rail 3, and matched moulds injection assembling 2 can be moved along slide rail 3, on each erect-position with corresponding sulfur station assembling 1 operation that matches.
It should be noted that, in straight-line rubber injection vulcanizer of the present utility model, the quantity of sulfur station assembling 1 can increase and decrease according to production requirement, and, because sulfur station assembling 1 is linear array, the size of its fuel tank also can design according to actual place and production requirement.Compared with the rotating disc type multistation rubber injection vulcanizer of existing disk, straight-line rubber injection vulcanizer of the present utility model, its sulfur station assembling quantity is unrestricted, can between 6-20, freely select; The size of fuel tank is also unrestricted, can be according to place and need of production design; Dismounting, easy to maintenance; Production efficiency is also slightly improved, and it is two that output can reach 60-90 per hour; And whole process mechanism degree is high, mobility strong, the smaller women of labour also can operate.
In preferred version of the present utility model, as shown in Figure 2, sulfur station assembling 1 comprises that sulfur station base 11, vulcanizer assembling 12, sulfuration guide rail 13, sulfuration are drawn and pushes away mould assembling 14, the assembling 15 of holder mould and switching molding hook assembling 16.On the table top of sulfur station base 11, be fixed with two vulcanizer assemblings 12, each vulcanizer fit on is installed holder mould assembling 15, and each holder mould assembling 15 arranges a switching molding hook assembling 16, for open-close module; Sulfuration draw push away mould assembling 14 be arranged on sulfur station base table top lower supporting mold assembling 15 under, the corresponding sulfurations of each holder mould assembling 15 are drawn and are pushed away mould assembling, assemble 12 for ask mould assembling 15 to pull out vulcanizer along sulfuration guide rail 13.The assembling 15 of holder mould fills after sizing material in matched moulds injection assembling 2, penetrated to draw by the matched moulds of matched moulds injection assembling and push away mould assembling and be pushed in vulcanizer assembling 12 and carry out baking along sulfuration guide rail 13, after having vulcanized, sulfuration is drawn and is pushed away mould assembling 14 and holder mould assembling 15 is deviate to vulcanizer along sulfuration guide rail 13 assemble 12, meanwhile, draw the pulling force that pushes away mould assembling 14 by sulfuration, die sinking is carried out in 16 pairs of holder moulds of switching molding hook assembling assembling 15, die sinking is taken out after finished product, and sulfuration is drawn and pushed away mould assembling 14 and send holder mould assembling 15 back to vulcanizer again and assemble in 12.
In addition, as shown in Figure 3, holder mould assembling 15 of the present utility model comprises mould support plate 151, and mould support plate 151 is pressing plate 152 above; Mould 153 is connected with the rear end bearing of pressing plate 152, and mould 153 can rotate along this bearing, and the side of mould front end is provided with die sinking post 154; The front end of mould support plate 151 is provided with sulfuration and draws and push away modular ring 155, so that sulfuration is drawn and pushed away mould assembling 14 and hook up; The rear end of mould support plate 151 is provided with matched moulds and penetrates and draw and push away modular ring 156; Sulfuration is drawn and is pushed away mould assembling 14 and will ask mould assembling 15 pull-out vulcanizers to assemble at 12 o'clock, and switching molding hook assembles 16 and hooks die sinking post 154, realizes die sinking.
In addition, as shown in Figure 4, vulcanizer assembling 12 of the present utility model comprises sulfuration seat 121, and sulfuration seat 121 is fixed on the table top of sulfur station base 11; Sulfuration oil cylinder 122 is installed on sulfuration seat 121 tops, in sulfuration seat 121, electric hot plate 123 and lower electric hot plate 124 are installed, the telescopic end of sulfuration oil cylinder 122 stretches in sulfuration seat 121 and is connected with sulfuration piston fixed head 125, upper electric hot plate 123 is fixedly connected with sulfuration piston fixed head 125 by a thermal insulation board 126, and lower electric hot plate 124 is fixed in sulfuration seat 121 by another thermal insulation board 127.Enter vulcanizer assembling 12 in holder mould assembling 15, need to vulcanize time, the 122 decline pressurizations of sulfuration oil cylinder, vulcanize; In the process of sulfuration, upper electric hot plate 123 and lower electric hot plate 124 heat, to keep stable curing temperature; The non-working surface of electric hot plate is provided with thermal insulation board, and the temperature of electric hot plate can be delivered on sulfuration oil cylinder 122 and sulfuration seat 121.In the utility model, in up/down electric hot plate, be all furnished with electrically heated rod, realize heating with this.After having vulcanized, heating plate stops heating, and meanwhile, sulfuration oil cylinder 122 rises; Then, sulfuration is drawn and is pushed away mould assembling 14 and will ask mould assembling 15 pull-out vulcanizers to assemble 12.
Further, as shown in Figure 5, sulfuration of the present utility model is drawn and is pushed away mould assembling 14 and comprise supporting seat 141, and supporting seat 141 is arranged in sulfur station base 11, and below sulfur station base table top; Supporting seat 141 tops are fixed with a lift cylinders installing plate 142, on lift cylinders installing plate 142, be provided with to vulcanize to draw and push away mould hoist cylinder 143, lift cylinders installing plate 142 draws and pushes away mould hoist cylinder 143 for fixing sulfuration, and the telescopic end connection mode pawl lifter plate 144 that pushes away mould hoist cylinder 143 is drawn in sulfuration; The top of mould pawl lifter plate 144 is provided with to draw and pushes away mould pawl 145, draw and push away mould pawl 145 for hooking up holder mould assembling 15, and mould pawl guide rail 146 is set on mould pawl lifter plate 144, draw and push away mould pawl 145 and be arranged in mould pawl guide rail 146, mould pawl lifter plate 144 is also provided with a CD-ROM drive motor 147, CD-ROM drive motor 147 pushes away mould pawl 145 and moves along mould pawl guide rail 146 for driving to draw, will ask mould assembling 15 pull-out vulcanizers to assemble 12.Mould pawl guide rail 146 is tooth bar guide holder, tooth bar guide holder has a drawing-die tooth bar 148 coordinating with it, draw the one end that pushes away mould pawl 145 and be fixed on drawing-die tooth bar 148, under the driving of CD-ROM drive motor 147, drawing-die tooth bar 148 drives to draw and pushes away mould pawl 145 and move along tooth bar guide holder.When operation, sulfuration is drawn and is pushed away mould hoist cylinder 143 and rise, and draws to push away sulfuration that mould pawl 145 just fastens holder mould assembling 15 and draw and push away modular ring 155, and then, CD-ROM drive motor 147 drives to draw and pushes away mould pawl 145 and outwards move, thereby will ask mould assembling 15 pull-out vulcanizers to assemble 12; Take out after finished product, CD-ROM drive motor 147 drives to draw and pushes away mould pawl 145 and move inward, and sends holder mould assembling 15 back to vulcanizer and assembles 12; Then, sulfuration is drawn and is pushed away mould hoist cylinder 143 and decline; Wait for matched moulds injection assembling 2 operations.
In addition, as shown in Figure 6, switching molding hook assembling 16 of the present utility model comprises shaft seat 161, and the rear end of shaft seat 161 is connected by rotating shaft 162 with the side of sulfuration seat 121, and shaft seat 161 front ends are fixed a switching molding hook 163; When switching molding hook assembling 16 turns to below, switching molding hook 163 just contacts with the die sinking post 154 of holder mould assembling, draw and push away mould assembling 14 and will ask mould assembling 15 to pull out vulcanizers to assemble 12 o'clock in sulfuration, switching molding hook 163 hooks die sinking post 154, mould 153 is rotated along the connection bearing of mould and pressing plate, realize die sinking.Take out after finished product, sulfuration is drawn and is pushed away that holder mould is assembled in mould assembling 14 and mould 153 is sent vulcanizer back to and assembled 12 when interior, and the die sinking post 154 that switching molding hook 163 hooks goods mould is rotated down, and completes mould assembling action.
In the utility model, as shown in Figure 7, matched moulds injection assembling 2 comprise penetrate matched moulds pallet 21, matched moulds assembling 22, penetrate assembling 23, matched moulds penetrates to draw and pushes away mould assembling 24 and resistance material oil cylinder 25 automatically; The bottom of penetrating matched moulds pallet 21 is provided with slide track seat 26, for being connected described slide rail 3; The matched moulds that is provided with above that penetrates matched moulds pallet 21 assembles 22, directly over matched moulds assembling, installs and penetrates assembling 23; Matched moulds penetrate draw push away mould assembling 24 be arranged on matched moulds assembling 22 after; Matched moulds assembling 22 comprises holder mould assembling placement plate 221 and die cylinder 222, the telescopic end of die cylinder 222 is placed plate 221 with the assembling of holder mould and is connected, being used for driving the assembling of holder mould to place plate 221 moves up and down, when injection sizing material, die cylinder rises the mould in holder mould assembling 15 is pushed to top, add pressing tight, carry out material feeding; The assembling of holder mould is placed plate 221 and is provided with the positioning guide rail 223 that holder mould assembles, after sizing material fills, die cylinder 222 declines, now positioning guide rail 223 docks with sulfuration guide rail 13, matched moulds penetrates to draw and pushes away mould assembling 24 and drive holder moulds assembling 15 to move on positioning guide rail 223, is pushed in sulfur station assembling 1.When operation, matched moulds penetrates to draw and pushes away mould assembling 24 and first the assembling 15 of holder mould is drawn in the matched moulds assembling 22 of matched moulds injection assembling 2 from vulcanizer assembling 12, specifically, the holder mould assembling that the assembling 15 of holder mould enters into matched moulds assembling 22 along positioning guide rail 223 is placed on plate 221; Then, die cylinder 222 rises, holder mould assembling placement plate 221 and Tuo Mo assembling 15 are risen to top, add pressing tight, under the ejaculation assembling 23 ejaculation power effects that provide of matched moulds injection assembling 2, the sizing material in conveying pipeline is injected fast in the mould of holder mould assembling 15, until mould is full of, resistance material oil cylinder 25 moves automatically, blocking-up feed; Die cylinder 222 declines, and matched moulds penetrates to draw and pushes away mould assembling 24 holder mould assembling 15 is pushed to vulcanizer assembling 12, and after having pushed, matched moulds penetrates to draw and pushes away mould and assemble 24 and playback; Then vulcanize operation.Wherein penetrating assembling 23 is to utilize the shearing force of the screw rod in rotation to carry out rubber strip conveying.
Wherein, as shown in Figure 8, matched moulds penetrates to draw and pushes away mould assembling 24 and comprise that lift cylinders installing rack 241, mould hook lifter plate 242, lifter plate oil cylinder 243, matched moulds penetrate to draw and push away mould oil cylinder 244 and mould hook 245; Lift cylinders installing rack 241 is fixed on and is penetrated on matched moulds pallet 21 by support column 246, lifter plate oil cylinder 243 is arranged on lift cylinders installing rack 241, the telescopic end of lifter plate oil cylinder 243 is connected with mould hook lifter plate 242, drives mould hook lifter plate 242 to move up and down; Matched moulds penetrates to draw and pushes away mould oil cylinder 244 and be arranged on mould hook lifter plate 242, and matched moulds penetrates and draws the telescopic end that pushes away mould oil cylinder 244 to be connected with mould hook 245, and driving mould hook 245 moves forward and backward; Mould hook 245 asks the matched moulds of mould assembling 15 to penetrate to draw and pushes away modular ring 156 for hooking, to holder mould assembling 15 is pushed in sulfur station assembling 1.When operation, matched moulds penetrates to draw and pushes away mould oil cylinder 244 and stretch out, mould hook 245 is pushed and put in place, then lifter plate oil cylinder 243 drives mould hook lifter plate 242 to decline, the matched moulds that the mould hook 245 of mould hook lifter plate 242 front ends just fastens holder mould assembling 15 penetrates to draw and pushes away modular ring 156, matched moulds penetrates to draw and pushes away mould oil cylinder 244 and retract, the assembling 15 of holder mould is moved to from vulcanizer assembling 12 in the matched moulds assembling 22 of matched moulds injection assembling 2, matched moulds assembling 22 operations, penetrate assembling 23 injection sizing materials, after material feeding completes, matched moulds penetrates to draw and pushes away mould oil cylinder 244 and stretch out, holder mould assembling 15 is sent back in vulcanizer assembling 12, then lifter plate oil cylinder 243 rises, mould hook 245 penetrates to draw to push away modular ring 156 from matched moulds and departs from, matched moulds penetrates to draw and pushes away mould oil cylinder 244 and retract, matched moulds penetrates to draw and pushes away mould assembling 24 playback.The holder mould assembling 15 that fills sizing material is vulcanized in vulcanizer assembling 12, has vulcanized rear die sinking, has taken out finished product, then carries out operation next time.In addition, lifter plate guide post 247 is to guide 242 liftings of mould hook lifter plate, and mould hook guide post 248 guiding mould hooks 245 move.
In the utility model, as shown in Figure 9, slide rail 3 comprises slide rail pedestal 31, and the both sides of slide rail pedestal 31 have track 32, in the middle of slide rail pedestal 31, be provided with tooth bar 33 along orbital direction, the bottom of slide rail pedestal 31 is provided with foot pad 34 and the fang bolt 35 of fixed rack.In the utility model, in matched moulds injection assembling 2, be also furnished with reductor power system, matched moulds injection assembling 2 is slided on the track 32 of slide rail 3; The foot pad 34 of slide rail pedestal 31 bottoms and fang bolt 35 can be used for adjusting the level of support.
In addition,, for straight-line rubber injection vulcanizer of the present utility model, ejaculation system adoption rate formula flow, ejaculation pressure and the speed of matched moulds injection assembling 2 can be set according to finished product state segmentation, coordinate PLC and PC, accurately control ejaculation amount.Matched moulds and ejaculation pump independent design, reduce noise, raises the efficiency.Penetrate matched moulds slide type rail system, adopt linear slide rail, displacement is rapid, the control of multistage speed, and positioning precision is accurate.Material pipe temperature adopts P.I.D. to control, and temperature control is accurate.Have and penetrate or extrude two kinds of systems, user needs to select flexibly according to self.Compare with disc type, linear guide-type board for ease of maintenaince, easy to operate, is easy to observe.
As can be seen here, in linearly aligned sulfur station assembling 1 of the present utility model, each sulfur station assembling adopts independently oil circuit circuit design, has vulcanized rear horse back and has shut down, between each sulfur station assembling, do not interfere with each other, and energy saving, and efficiency is high; Compare with disc type, after the utility model sulfuration, be easy to get finished product, be not subject to rotating disk time restriction.
In the design of mould, the utility model possesses sliding formwork function, and mould is automatically released and can automatically be raised die cap, and finished product taking-up and gadget are embedded in mould all very convenient, save muscle power, and women also can operate.Mould adopts a mould two only, and two footwear material amounts can mechanicalness adjustment material amount, makes its every finished product reach the Expected Results after injection.And composite type heat-insulating plate design of the present utility model, can save energy resource consumption, improves working environment; Compare with disc type, board of the present utility model is equipped with automatic switch mode structure, and built-in, makes compact conformation, and outward appearance is clean and tidy, is easy to management.
In addition, in the utility model, be also equipped with man-machine interface monitoring, adopted PLC system, man-machine touch-control interface, instinct type control and management, ejection formation parameter is easily controlled, and simple to operate easy to learn, affinity is high, without professional.Computer has the function of OBD and running monitoring system, can grasp machine run state, can remote monitoring production output, conveniently supervisor's production control cycle.Maintenance detects and fault detect can utilize man-computer interface directly judgement on computer, shortens the adjustment time, and analysis mode cipher control, can setting operation personnel, maintenance personal, and the different levels such as manager, prevent artificial careless mistake and guarantee the means of production.The design of full-computerized formula, independent parameter memory is set, the parameter that can be shaped with mold memory automatically input computer.Compare with disc type, simultaneously, its sulfuration part of disc type is difficult for observing computation, and straight-line is easy to observe board running, the operation of hommization more intuitively.
Need statement, above-mentioned utility model content and detailed description of the invention are intended to prove the practical application of technical scheme that the utility model provides, and should not be construed as the restriction to the utility model protection domain.Those skilled in the art are in spirit of the present utility model and principle, when doing various amendments, be equal to and replace or improve.Protection domain of the present utility model is as the criterion with appended claims.
Claims (10)
1. a straight-line rubber injection vulcanizer, it is characterized in that, described straight-line rubber injection vulcanizer comprises that at least two are arranged in linear sulfur station assembling (1) and a matched moulds injection assembling (2) matching with sulfur station assembling (1), be provided with a slide rail (3) that is parallel to linearly aligned sulfur station assembling (1) on sulfur station assembling (1) side, described matched moulds injection assembling (2) is arranged on slide rail (3), matched moulds injection assembling (2) can be mobile along slide rail (3), on each erect-position, matches with corresponding sulfur station assembling (1).
2. straight-line rubber injection vulcanizer according to claim 1, it is characterized in that, described sulfur station assembling (1) comprises that sulfur station base (11), vulcanizer assembling (12), sulfuration guide rail (13), sulfuration are drawn and pushes away mould assembling (14), holder mould assembling (15) and switching molding hook and assemble (16);
On the table top of described sulfur station base (11), be fixed with two vulcanizer assemblings (12), the upper holder mould assembling of installation of each vulcanizer assembling (12) (15), each holder mould assembling (15) arranges a switching molding hook assembling (16), for open-close module;
Described sulfuration draw push away mould assembling (14) be arranged on sulfur station base (11) table top lower supporting mold assembling (15) under, the corresponding sulfuration of each holder mould assembling (15) is drawn and is pushed away mould assembling (14), for asking mould assembling (15) along sulfuration guide rail (13) pull-out vulcanizer assembling (12).
3. straight-line rubber injection vulcanizer according to claim 2, is characterized in that, described holder mould assembling (15) comprises mould support plate (151), and mould support plate (151) is pressing plate (152) above; Mould (153) is connected with the rear end bearing of pressing plate (152), and mould (153) can rotate along this bearing, and the side of mould (153) front end is provided with die sinking post (154);
The front end of mould support plate (151) is provided with sulfuration and draws and push away modular ring (155), so that sulfuration is drawn and pushed away mould assembling (14) and hook up; The rear end of mould support plate (151) is provided with matched moulds and penetrates and draw and push away modular ring (156);
When sulfuration is drawn and pushed away mould assembling (14) and will hold in the palm mould assembling (15) pull-out vulcanizer assembling (12), switching molding hook assembles (16) and hooks described die sinking post (154), realizes die sinking.
4. straight-line rubber injection vulcanizer according to claim 3, is characterized in that, described vulcanizer assembling (12) comprises sulfuration seat (121), and sulfuration seat (121) is fixed on the table top of sulfur station base (11);
Sulfuration seat (121) top is provided with sulfuration oil cylinder (122), in sulfuration seat (121), electric hot plate (123) and lower electric hot plate (124) are installed, the telescopic end of sulfuration oil cylinder (122) stretches in sulfuration seat (121) and is connected with sulfuration piston fixed head (125), upper electric hot plate (123) is fixedly connected with sulfuration piston fixed head (125) by a thermal insulation board (126), and lower electric hot plate (124) is fixed in sulfuration seat (121) by another thermal insulation board (127).
5. straight-line rubber injection vulcanizer according to claim 3, it is characterized in that, described sulfuration is drawn and is pushed away mould assembling (14) and comprise supporting seat (141), and supporting seat (141) is arranged in sulfur station base (11), and in the table top below of sulfur station base (11);
Supporting seat (141) top is fixed with a lift cylinders installing plate (142), is provided with to vulcanize to draw to push away mould hoist cylinder (143) on lift cylinders installing plate (142), and the telescopic end connection mode pawl lifter plate (144) that pushes away mould hoist cylinder (143) is drawn in sulfuration;
The top of described mould pawl lifter plate (144) is provided with to draw and pushes away mould pawl (145), draw and push away mould pawl (145) for hooking up holder mould assembling (15), and on mould pawl lifter plate (144), be provided with mould pawl guide rail (146), draw that to push away mould pawl (145) mobile along mould pawl guide rail (146) under the driving of CD-ROM drive motor (147), will ask mould assembling (15) pull-out vulcanizer to assemble (12).
6. straight-line rubber injection vulcanizer according to claim 5, it is characterized in that, described mould pawl guide rail (146) is tooth bar guide holder, described tooth bar guide holder has a drawing-die tooth bar (148) coordinating with it, draw the one end that pushes away mould pawl (145) and be fixed on drawing-die tooth bar (148), under the driving of CD-ROM drive motor (147), drawing-die tooth bar (148) drives to draw and pushes away mould pawl (145) and move along described tooth bar guide holder.
7. straight-line rubber injection vulcanizer according to claim 4, it is characterized in that, described switching molding hook assembling (16) comprises shaft seat (161), the rear end of shaft seat (161) is connected by rotating shaft (162) with the side of sulfuration seat (121), and shaft seat (161) front end is fixed a switching molding hook (163);
When switching molding hook assembling (16) turns to below, switching molding hook (163) just contacts with the die sinking post (154) of mould (153), draw when pushing away mould assembling (14) and will ask mould assembling (15) pull-out vulcanizer to assemble (12) in sulfuration, switching molding hook (163) hooks die sinking post (154), mould (153) is rotated along the connection bearing of mould itself and pressing plate (152), realize die sinking.
8. straight-line rubber injection vulcanizer according to claim 3, it is characterized in that, described matched moulds injection assembling (2) comprise penetrate matched moulds pallet (21), matched moulds assembling (22), penetrate assembling (23), matched moulds penetrates to draw and pushes away mould assembling (24) and automatic resistance material oil cylinder (25);
The bottom of described ejaculation matched moulds pallet (21) is provided with slide track seat (26), for being connected described slide rail (3); The matched moulds that is provided with above that penetrates matched moulds pallet (21) assembles (22), installs and penetrate assembling (23) directly over matched moulds assembling (22); Matched moulds penetrate draw push away mould assembling (24) be arranged on matched moulds assembling (22) after;
Described matched moulds assembling (22) comprises holder mould assembling placement plate (221) and die cylinder (222), the telescopic end of die cylinder (222) is placed plate (221) with the assembling of holder mould and is connected, being used for driving the assembling of holder mould to place plate (221) moves up and down, when injection sizing material, die cylinder (222) rises and will ask the mould in mould assembling (15) to be pushed to top, add pressing tight, carry out material feeding;
The positioning guide rail (223) that is provided with the assembling of holder mould on plate (221) is placed in described holder mould assembling, after sizing material fills, die cylinder (222) declines, now positioning guide rail (223) docks with sulfuration guide rail (13), matched moulds penetrates to draw and pushes away mould assembling (24) and drive holder mould assembling (15) upper mobile at positioning guide rail (223), is pushed in sulfur station assembling (1).
9. straight-line rubber injection vulcanizer according to claim 8, it is characterized in that, described matched moulds penetrates to draw and pushes away mould assembling (24) and comprise that lift cylinders installing rack (241), mould hook lifter plate (242), lifter plate oil cylinder (243), matched moulds penetrate to draw and push away mould oil cylinder (244) and mould hook (245);
Described lift cylinders installing rack (241) is fixed on described ejaculation matched moulds pallet (21) by support column (246), lifter plate oil cylinder (243) is arranged on lift cylinders installing rack (241), its telescopic end is connected with mould hook lifter plate (242), drives mould hook lifter plate (242) to move up and down;
Described matched moulds penetrates to draw and pushes away mould oil cylinder (244) to be arranged on mould hook lifter plate (242) upper, and its telescopic end is connected with mould hook (245), and driving mould hook (245) moves forward and backward; Described mould hook (245) penetrates and draws and push away modular ring (156) for hooking the matched moulds of mould support plate (151), assembles in (1) to will ask mould assembling (15) to be pushed to sulfur station.
10. straight-line rubber injection vulcanizer according to claim 1, it is characterized in that, described slide rail (3) comprises slide rail pedestal (31), the both sides of slide rail pedestal (31) have track (32), in the middle of slide rail pedestal (31), be provided with tooth bar (33) along orbital direction, the bottom of slide rail pedestal (31) is provided with foot pad (34) and the fang bolt (35) of fixed rack.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320855970.0U CN203650815U (en) | 2013-12-23 | 2013-12-23 | Inline rubber injection vulcanizing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320855970.0U CN203650815U (en) | 2013-12-23 | 2013-12-23 | Inline rubber injection vulcanizing machine |
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| Publication Number | Publication Date |
|---|---|
| CN203650815U true CN203650815U (en) | 2014-06-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320855970.0U Expired - Fee Related CN203650815U (en) | 2013-12-23 | 2013-12-23 | Inline rubber injection vulcanizing machine |
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| Country | Link |
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| CN (1) | CN203650815U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105522674A (en) * | 2016-02-24 | 2016-04-27 | 鸿安（福建）机械有限公司 | Full-automatic rubber hot press system |
| CN108501302A (en) * | 2018-06-04 | 2018-09-07 | 王少波 | A kind of multi-drop intelligent tire molding machine |
| CN108724596A (en) * | 2017-04-13 | 2018-11-02 | 东莞市远茂塑胶机械有限公司 | A kind of double-colored rubber soles Jet forming machine of straight-line |
| CN110328783A (en) * | 2019-08-13 | 2019-10-15 | 晋江邦达塑料有限公司 | A kind of fully automatic vacuum rubber vulcanizing machine |
| CN110871536A (en) * | 2018-09-03 | 2020-03-10 | 钜钢机械股份有限公司 | Mould exchanging mechanism of linear multi-station type forming processing machine |
| CN112959597A (en) * | 2021-02-06 | 2021-06-15 | 泰瑞机器股份有限公司 | Huge die array molding equipment |
-
2013
- 2013-12-23 CN CN201320855970.0U patent/CN203650815U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105522674A (en) * | 2016-02-24 | 2016-04-27 | 鸿安（福建）机械有限公司 | Full-automatic rubber hot press system |
| CN108724596A (en) * | 2017-04-13 | 2018-11-02 | 东莞市远茂塑胶机械有限公司 | A kind of double-colored rubber soles Jet forming machine of straight-line |
| CN108501302A (en) * | 2018-06-04 | 2018-09-07 | 王少波 | A kind of multi-drop intelligent tire molding machine |
| CN110871536A (en) * | 2018-09-03 | 2020-03-10 | 钜钢机械股份有限公司 | Mould exchanging mechanism of linear multi-station type forming processing machine |
| CN110328783A (en) * | 2019-08-13 | 2019-10-15 | 晋江邦达塑料有限公司 | A kind of fully automatic vacuum rubber vulcanizing machine |
| CN112959597A (en) * | 2021-02-06 | 2021-06-15 | 泰瑞机器股份有限公司 | Huge die array molding equipment |
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Granted publication date: 20140618 Termination date: 20201223 |