CN203818421U - Hot-press forming system of automotive interior door sheet baseplate - Google Patents
Hot-press forming system of automotive interior door sheet baseplate Download PDFInfo
- Publication number
- CN203818421U CN203818421U CN201420230215.8U CN201420230215U CN203818421U CN 203818421 U CN203818421 U CN 203818421U CN 201420230215 U CN201420230215 U CN 201420230215U CN 203818421 U CN203818421 U CN 203818421U
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- Prior art keywords
- forming system
- manipulator
- guide rail
- hot
- robot
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Links
- 230000007246 mechanism Effects 0.000 claims abstract description 9
- 239000000463 material Substances 0.000 claims description 30
- 239000000758 substrate Substances 0.000 claims description 24
- 238000009966 trimming Methods 0.000 claims description 16
- 238000007731 hot pressing Methods 0.000 claims description 15
- 238000005520 cutting process Methods 0.000 claims description 11
- 230000004888 barrier function Effects 0.000 claims description 8
- 238000012937 correction Methods 0.000 abstract description 3
- 239000002994 raw material Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 241000826860 Trapezium Species 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 239000003500 flue dust Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000006748 scratching Methods 0.000 description 2
- 230000002393 scratching effect Effects 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000003915 air pollution Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
Landscapes
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
Abstract
The utility model relates to a hot-press forming system of an automotive interior door sheet baseplate. The technical scheme is that the system comprises press machines, feeding mechanisms, a robot, a manipulator, correction platforms, a blanking mechanism and a PLC (programmable logic controller) control system, wherein each feeding mechanismcomprises a feeding pallet and a feeding guide rail, and the feeding pallet moves on the feeding guide rail; the manipulator is connected with the robot, and the correction platforms are mounted at the front ends of the press machines; according to the manipulator, a plurality of upwarpingdevices are arranged at two ends and the middle of a profile framework, a plurality of needle plate devices are connected with the profile framework through cylinders I, a plurality of vacuum chucks are connected with the profile framework through cylinders II, and a connecting flange is arranged in the middle of the profile framework. The hot-press forming system of the automotive interior door sheet baseplate is simple to operate, high in product percent of pass and environment-friendly, and reduces the labor intensity.
Description
Technical field
The utility model relates to a kind of in automotive trim processing factory, for the system molded to automotive trimming door plate substrate heat.
Background technology
Automotive trimming door plate substrate is suppressed and is formed by high temperature by flaxen fiber, because raw material are softer and ventilative, produces a large amount of flue dust in the process of material loading, and finished product is harder, suppressed metacoxal plate and be attached on mould, formed vacuum state, so be difficult to unification when loading and unloading, with sucker, adsorbed.At present conventional method is, by people, carrys out loading and unloading, and the problem existing is like this: 1. easily cause because location is forbidden the situation such as cause that workpiece is scrapped; 2. after having suppressed by wooden stick by the substrate of just having pressed perk on one side, after draining gas, again substrate is taken off, easily occur to scrap due to the uneven door-plate causing firmly; 3. because mold temperature is higher, and in production process, produce a large amount of flue dust, people's working environment is severe especially, is especially difficult to especially summer produce, and operative employee's health is caused to great infringement; 4. adopt and manually complete, increased operating personnel's labour intensity.
Summary of the invention
In order to overcome the above problems, it is a kind of simple to operate that the utility model provides, and product percent of pass is high, reduces labour intensity and environment amenable automotive trimming door plate substrate hot-pressing forming system.
The technical solution adopted in the utility model is: a kind of automotive trimming door plate substrate hot-pressing forming system, comprise forcing press, and be provided with feed mechanism, robot, manipulator, dressing plate, cutting agency and PLC control system; Described feed mechanism consists of material loading pallet and material loading guide rail, and material loading pallet moves on material loading guide rail; Manipulator is connected with robot, and dressing plate is arranged on forcing press front end.
Above-mentioned automotive trimming door plate substrate hot-pressing forming system, described cutting agency is to consist of blanking pallet and blanking guide rail, blanking pallet moves on blanking guide rail.Also can directly adopt the form of conveyer belt.
Above-mentioned automotive trimming door plate substrate hot-pressing forming system, described dressing plate is trapezium structure, and working face is inclined-plane, and working face is provided with limited block.
Above-mentioned automotive trimming door plate substrate hot-pressing forming system, described manipulator is: some perk devices are located at two ends and the middle part of section material framework, some needle board devices are connected with section material framework by cylinder I, some vacuum cups are connected with section material framework by cylinder II, and the middle part of section material framework is provided with adpting flange.
In order to improve security, above-mentioned automotive trimming door plate substrate hot-pressing forming system, is provided with safety barrier, in safety barrier is enclosed in forcing press, robot, manipulator and dressing plate.
The beneficial effects of the utility model are:
1. owing to adopting robot to carry out loading and unloading, and by pressure machine closed, in safe fence, have reduced the air pollution of working environment, so people has been freed from rugged environment, effectively protected that operating personnel's is healthy.
2. reduced operating personnel's labour intensity.
3. material loading time machinery hand getting needle board device, during blanking, manipulator employing vacuum chuck device, efficiently solves raw material different with finished product hardness, can not adopt the problem of same snatch device.
4. owing to having adopted dressing plate, door-plate substrate is correction position on dressing plate first, then sends into forcing press, has guaranteed that substrate orientation is accurate, has reduced percent defective, in improving production efficiency, has guaranteed the qualification rate of product.
5. after compacting completes, robot stretches into feeding in forcing press, by perk device first by numb plate perk from mould of having pressed, determine between numb plate and mould without after vacuum, cylinder II drives sucker decline to adsorb finished product, pick up two door-plates in left and right simultaneously, because the numb plate just extruding is 240 ℃, institute is as resistant to elevated temperatures flat mouth sucker, after sucker with certain elasticity, compensation each position of door-plate asynchronous difference in height, also prevents that sucker from scratching the surface quality of workpiece simultaneously, after picking up, sends into cutting agency.Because perk device arranges evenly, therefore can there is not scrapping due to the uneven door-plate causing of exerting oneself.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is top view of the present utility model.
Fig. 3 is the structural representation of feed mechanism.
Fig. 4 is the structural representation of dressing plate.
Fig. 5 is the structural representation of manipulator.
Fig. 6 is the front view of Fig. 5.
Fig. 7 is the side view of Fig. 5.
The specific embodiment
As shown in Fig. 1-Fig. 7, an automotive trimming door plate substrate hot-pressing forming system, consists of forcing press (10), feed mechanism (20), robot (30), manipulator (40), dressing plate (50), cutting agency (60), PLC control system (70) and safety barrier (80).
In safety barrier (80) is enclosed in forcing press (10), robot (30), manipulator (40) and dressing plate (50).
Feed mechanism (20) consists of material loading pallet (21) and material loading guide rail (22), and material loading pallet (21) is upper mobile at material loading guide rail (22).
Manipulator (40) is: 8 perk devices (42) are located at two ends and the middle part of section material framework (41), 8 needle board devices (43) are connected with section material framework (41) by cylinder I (44), 8 vacuum cups (45) are connected with section material framework (41) by cylinder II (46), and the middle part of section material framework (41) is provided with adpting flange (47).
Manipulator (40) is connected with robot (30) by adpting flange (47).Robot selects common six-joint robot can meet the requirement of native system
Dressing plate (50) is arranged on forcing press (10) front end.Dressing plate (50) is made trapezium structure, be that working face (51) is inclined-plane, working face (51) is provided with limited block (52), effect due to limited block, manipulator can only be placed in substrate in limited block, again substrate is placed in to hot pressing in forcing press, has therefore guaranteed the correct of substrate position.
Cutting agency (60) is to consist of blanking pallet (61) and blanking guide rail (62), and blanking pallet (61) is upper mobile at blanking guide rail (62).Cutting agency (60) also can directly be selected the form of conveyer belt.
Operating process of the present utility model is:
1. fork truck (90) is delivered to fiber crops material buttress on material loading pallet, after fork truck is withdrawn from, manually promotes material loading pallet and moves in safety barrier along material loading guide rail.
2. open PLC control system, now system is started working.The needle board device of manipulator is automatic spring under the drive of cylinder I, is inserted in raw material, and after guaranteeing to insert, manipulator starts to lift, and raw material are sent into dressing plate.
3. and then send in forcing press, hot-forming.
4. after having suppressed, manipulator stretches into feeding in forcing press, by perk device, first by numb plate perk from mould of having pressed, then with sucker absorption, pick up two door-plates in left and right simultaneously, because the numb plate just extruding is 240 ℃, institute, as resistant to elevated temperatures flat mouth sucker, with certain elasticity, compensates the asynchronous difference in height in each position of door-plate after sucker, also prevent that sucker from scratching the surface quality of workpiece simultaneously, after feeding, send into cutting agency.
5. by cutting agency, the substrate after moulding is sent to safety barrier, send into next procedure.
Claims (6)
1. an automotive trimming door plate substrate hot-pressing forming system, comprise forcing press (10), it is characterized in that: be provided with feed mechanism (20), robot (30), manipulator (40), dressing plate (50), cutting agency (60) and PLC control system (70); Described feed mechanism (20) consists of material loading pallet (21) and material loading guide rail (22), and material loading pallet (21) is upper mobile at material loading guide rail (22); Manipulator (40) is connected with robot (30), and dressing plate (50) is arranged on forcing press (10) front end.
2. automotive trimming door plate substrate hot-pressing forming system as claimed in claim 1, it is characterized in that: described cutting agency (60) is to consist of blanking pallet (61) and blanking guide rail (62), and blanking pallet (61) is upper mobile at blanking guide rail (62).
3. automotive trimming door plate substrate hot-pressing forming system as claimed in claim 1, is characterized in that: described cutting agency (60) is conveyer belt.
4. automotive trimming door plate substrate hot-pressing forming system as claimed in claim 1, is characterized in that: the working face (51) of described dressing plate (50) is inclined-plane, and working face (51) is provided with limited block (52).
5. automotive trimming door plate substrate hot-pressing forming system as claimed in claim 1, it is characterized in that: described manipulator (40) is: some perk devices (42) are located at two ends and the middle part of section material framework (41), some needle board devices (43) are connected with section material framework (41) by cylinder I (44), some vacuum cups (45) are connected with section material framework (41) by cylinder II (46), and the middle part of section material framework (41) is provided with adpting flange (47).
6. automotive trimming door plate substrate hot-pressing forming system as claimed in claim 1, it is characterized in that: be provided with safety barrier (80), in safety barrier (80) is enclosed in forcing press (10), robot (30), manipulator (40) and dressing plate (50).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420230215.8U CN203818421U (en) | 2014-05-05 | 2014-05-05 | Hot-press forming system of automotive interior door sheet baseplate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420230215.8U CN203818421U (en) | 2014-05-05 | 2014-05-05 | Hot-press forming system of automotive interior door sheet baseplate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203818421U true CN203818421U (en) | 2014-09-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420230215.8U Expired - Fee Related CN203818421U (en) | 2014-05-05 | 2014-05-05 | Hot-press forming system of automotive interior door sheet baseplate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203818421U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105818310A (en) * | 2016-05-13 | 2016-08-03 | 深圳市启元机器人有限公司 | Automatic feeding and taking device and method for hot-press formed product |
| CN106425084A (en) * | 2015-08-07 | 2017-02-22 | 昆山汉鼎精密金属有限公司 | Automatic machining system and method |
| CN108501442A (en) * | 2018-04-09 | 2018-09-07 | 常源科技（天津）有限公司 | Press automated system |
| CN111070528A (en) * | 2019-12-12 | 2020-04-28 | 永豪光电（中国）有限公司 | Die pressing and conveying mechanism for spherical lens |
| CN116197602A (en) * | 2023-04-27 | 2023-06-02 | 山西天宝集团有限公司 | Mechanical rolling device and method for correcting flatness of wind power T-shaped flange |
-
2014
- 2014-05-05 CN CN201420230215.8U patent/CN203818421U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106425084A (en) * | 2015-08-07 | 2017-02-22 | 昆山汉鼎精密金属有限公司 | Automatic machining system and method |
| CN105818310A (en) * | 2016-05-13 | 2016-08-03 | 深圳市启元机器人有限公司 | Automatic feeding and taking device and method for hot-press formed product |
| CN108501442A (en) * | 2018-04-09 | 2018-09-07 | 常源科技（天津）有限公司 | Press automated system |
| CN111070528A (en) * | 2019-12-12 | 2020-04-28 | 永豪光电（中国）有限公司 | Die pressing and conveying mechanism for spherical lens |
| CN116197602A (en) * | 2023-04-27 | 2023-06-02 | 山西天宝集团有限公司 | Mechanical rolling device and method for correcting flatness of wind power T-shaped flange |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: 110000 space Road, Dongling District, Shenyang, Liaoning Province, No. 12-1 Patentee after: Shenyang golden cup Yanfeng automotive interior decoration system Co., Ltd. Address before: 110179 spaceflight Road, Hun Nan new area, Shenyang City, Liaoning Province, No. 12 Patentee before: SHENYANG JINBEI JOHNSON CONTROLS AUTOMOTIVE INTERIORS CO., LTD. |
|
| CP03 | Change of name, title or address | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140910 Termination date: 20210505 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |