CN104176316A - Automatic discharging and receiving machine for injection molding machine - Google Patents
Automatic discharging and receiving machine for injection molding machine Download PDFInfo
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- CN104176316A CN104176316A CN201410377992.XA CN201410377992A CN104176316A CN 104176316 A CN104176316 A CN 104176316A CN 201410377992 A CN201410377992 A CN 201410377992A CN 104176316 A CN104176316 A CN 104176316A
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- basket
- cylinder
- charging basket
- automatic material
- case
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Abstract
An automatic discharging and receiving machine for an injection molding machine comprises a frame consisting of an upper layer, an intermediate layer and a lower layer, wherein the upper layer is provided with a receiving hopper, a hot-melting sealing machine and a film cutting machine and further provided with a bearing device for bearing charging baskets and a basket withdraw device for pushing the charging baskets to move; the intermediate layer is provided with a positioning device for lifting the charging baskets; a basket supply device for pushing the charging baskets to move is further arranged at the lower part of the intermediate layer; the lower layer is provided with a descending cylinder and a lifting cylinder; a hot-melting electric cabinet is arranged at the bottom of the lower layer. The automatic discharging and receiving machine can realize continually automatic basket replacement and material receiving, and the maximal quantity of replaced baskets can be up to 9; when one basket is full, a PLC gives a command to control a corresponding solenoid valve and a corresponding cylinder mechanism to automatically send out the full charging basket, and then an empty charging basket is automatically fed in, so that the whole material receiving and replacing process needs no manual intervention; meanwhile, the full charging basket can be automatically sealed and packed, so that follow-up sealing and packing procedures are eliminated, the labor intensity of workers is lowered, and the operational efficiency is improved.
Description
Technical field
The present invention relates to injection machine, be specially a kind of injection machine blanking automatic material receptacle.
Background technology
In Electronic Components Manufacturing field, automated production has become era development trend, adopts traditional mode of operation that manually changes basket and then artificial sealing when the relay note parts blanking of past our factory after to injection mo(u)lding.In the time of the long-pending full charging basket of parts, manually change the charging basket after amassing completely, and then change empty charging basket, finally again the charging basket of changing is manually sealed, in whole operating process, need artificial frequent operation, sealing efficiency is low, has greatly wasted manpower and materials, for this kind of situation, urgently develop a kind of injection machine blanking collecting machine of automation.
Summary of the invention
The present invention is directed to existing electronic devices and components factory and manually change basket, manually sealing, seal inefficient technical matters, a kind of injection machine blanking automatic material receptacle is provided, this collecting machine can be realized automatic material receiving, Automatic continuous changes basket, self-sealing function, and maximum is changed basket quantity can reach 9, artificial participation seldom in whole operating process, not only reduce the input of manpower, reduce human cost, liberated labour power, also greatly improved operating efficiency simultaneously.
In order to realize final purpose of the present invention, intend adopting following technology:
A kind of injection machine blanking automatic material receptacle, comprises frame (1), it is characterized in that: described frame (1) is set to lower three layers, wherein:
The rightmost side, upper strata is provided with receiving hopper (7), adjacent receiving hopper (7) is disposed with hot-melting sealing machine (8) and film cutting machine (9), the left and right side on this upper strata is also respectively arranged with corresponding for carrying bogey I (10) and the bogey II (6) of charging basket, this bottom, upper strata be provided with promote that charging basket moves move back a basket device (15);
Middle level left and right side is provided with for the registration device I of lifting charging basket and registration device II, described registration device I is made up of locating piece I (12) and guide pillar I (11), when work, locating piece I (12) can be slided along guide pillar I (11), described registration device II is made up of locating piece II (4) and guide pillar II (5), when work, locating piece II (4) can be slided along guide pillar II (5), this bottom, middle level be also provided with promote charging basket motion send a basket device (14);
Lower floor left side is provided with decline cylinder (13), and right side is provided with pop-up cylinder (3), and lower floor bottom is provided with hot melt electric cabinet (2).
Further, described hot-melting sealing machine (8) is made up of lift cylinder (80), temperature controller (81), PE film rack (82), guidepost (83) and heating plate (84), described lift cylinder (80), temperature controller (81), PE film rack (82) are fixed in described frame (1), decline cylinder lower end is connected with heating plate (84), heating plate (84) edge is provided with pilot hole, described guidepost (83) is through pilot hole, and hot-melting sealing machine (8) mainly seals long-pending full charging basket.
Further, described film cutting machine (9) is by cutting film retainer (90) and film cutting machine structure (91) forms, described film cutting machine structure (91) is slidably socketed to be cut on film retainer (90), film cutting machine structure (91) can be cutting the upper slip of film retainer (90), to the charging basket after continuous sealing is cut.
Further, described bogey I (10) forms by carrying cylinder and carrier block with bogey II (6), described carrying cylinder is fixed in frame (1), described carrier block is fixed on carrying cylinder upper end, when work, carrier block moves with the flexible of carrying cylinder, bogey I (10) is mainly used in the charging basket after sealing in the time that frame (1) upper strata is transported to frame (1) middle level, to carry charging basket, when bogey II (6) is mainly used in the vacant charging basket in frame (1) middle level to be transported to frame (1) upper strata, the vacant charging basket of fixing maintenance.
Further, the described basket device (15) that moves back all has horizontal air cylinder and horizontal slide rail to form with sending a basket device (14), described horizontal air cylinder is fixed in frame (1), described horizontal slide rail is fixed on horizontal gas cylinder end, when work, described horizontal slide rail moves with the flexible of horizontal air cylinder, moving back a basket device (15) is mainly used in pushing long-pending full charging basket to frame (1) left side, and then by decline cylinder (13), long-pending full charging basket is sent to frame (1) middle level left end, send a basket device (14) to be mainly used in vacant charging basket to be sent to frame (1) right side, and then by pop-up cylinder (3), vacant charging basket is sent to receiving hopper (7) below.
Further, described film cutting machine structure (91) is mainly made up of without thick stick cylinder, blade holder and blade magnetic coupling, and described blade holder is fixed on magnetic coupling without on thick stick cylinder, and described blade is fixed in blade holder.
Further, for ease of accurate spacing charging basket, on described horizontal slide rail, be also provided with the thrust block for locating charging basket.
The invention has the beneficial effects as follows:
1. the present invention has structurally designed many groups cylinder for controlling feeding and the material returned of charging basket, for fluid control, use cylinder there are energy-conserving and environment-protective, invest little, the advantage that automation integrated level is high;
2. the present invention can realize continuously from moving a basket rewinding, maximum is changed basket quantity can reach 9 baskets, in the time amassing completely for one basket, PLC instruction is sent long-pending full charging basket automatically by controlling corresponding electromagnetic valve and cylinder mechanism, then vacant charging basket is filled into voluntarily again, whole rewinding, change in basket process without manual intervention, greatly reduce labor strength, improved operating efficiency;
3. the present invention is in changing basket rewinding, by setting up hot-melting sealing machine and film cutting machine, can realize self-sealing function to long-pending full charging basket, and the charging basket after sealing is cut to film automatically, having saved later stage workman seals by hand, the process links such as Zha Suliaokou, have reduced labor strength, have liberated labour power.
Brief description of the drawings
Fig. 1 is structural representation of the present invention;
Fig. 2 is the invention process illustration.
Detailed description of the invention
Below in conjunction with accompanying drawing, the invention will be further described.
As shown in Figure 1, a kind of injection machine blanking automatic material receptacle, comprises frame (1), and described frame (1) is set to lower three layers, wherein:
The rightmost side, upper strata is provided with receiving hopper (7), adjacent receiving hopper (7) is disposed with hot-melting sealing machine (8) and film cutting machine (9), the left and right side on this upper strata is also respectively arranged with corresponding for carrying bogey I (10) and the bogey II (6) of charging basket, this bottom, upper strata be provided with promote that charging basket moves move back a basket device (15);
Middle level left and right side is provided with for the registration device I of lifting charging basket and registration device II, described registration device I is made up of locating piece I (12) and guide pillar I (11), when work, locating piece I (12) can be slided along guide pillar I (11), described registration device II is made up of locating piece II (4) and guide pillar II (5), when work, locating piece II (4) can be slided along guide pillar II (5), this bottom, middle level be also provided with promote charging basket motion send a basket device (14);
Lower floor left side is provided with decline cylinder (13), and right side is provided with pop-up cylinder (3), and lower floor bottom is provided with hot melt electric cabinet (2).
Principle of work of the present invention is: as shown in Figure 2, when beginning, first 9# case is placed on to high order end place, frame (1) middle level, the positive upper end position of cylinder (13) place declines, while that is to say in figure 1# position, then 9# case is sending under the effect of a basket device (14), pass through successively 2# position, 3# position, 4# position, arrive behind 5# position, under the pop-up effect of pop-up cylinder (3), 9# case arrives frame (1) upper strata low order end, it is the positive lower end position of receiving hopper (7) place, that is to say 6# position in figure, then the material that PLC system is controlled in receiving hopper (7) automatically falls into 9# case, in the time that 9# case material reaches some, receiving hopper (7) is closed in the control of PLC system, stop blanking, then warm boot moves back a basket device (15), 9# case is pushed to 7# position, now, the 9# case sealing of hot-melting sealing machine (8) to long-pending full with substance, after sealing, 9# case arrives 10# position through moving back a basket device (15) always, a single operation completes.
This collecting machine is multiple operation work automatically continuously, and when multiple operation is worked automatically continuously, detailed operation process is as follows:
1,, when 9# case enters 2# position, 1# puts into position 8# case;
2, when 9# case enters 3# position, 8# case enters 2# position, and 1# puts into position 7# case;
3, when 9# case enters 4# position, 8# case enters 3# position, and 7# case enters 2# position, and 1# puts into position 6# case;
4, when 9# case enters 5# position, 8# case enters 4# position, and 7# case enters 3# position, and 6# case enters 2# position, and 1# puts into position 5# case;
5,9# case is in the time that pop-up cylinder (3) enters 6# position, and 8# case enters 5# position, and 7# case enters 4# position, and 6# case enters 3# position, and 5# case enters 2# position, and 1# puts into position 4# case;
6,9# case is after the long-pending full with substance in 6# position, then enters 7# position and carry out heat sealing packaging, and now, 8# case enters 6# position to start to gather materials, and 7# case enters 5# position and waits for pop-up, and 6# case enters 4# position, and 5# case enters 3# position, and 4# case enters 2# position, and 1# puts into position 3# case;
7, after heat sealing, 9# case enters 8# position, and the 8# case after long-pending full with substance enters 7# position and seals packaging, and 7# case enters 6# position and gathers materials, and 6# case enters 5# position and waits for pop-up, and 5# case enters 4# position, and 4# case enters 3# position, and 3# case enters 2# position, and 1# puts into position 2# case;
8,9# case enters 9# position, 8# case enters 8# position, film cutting machine (9) cuts the PE film between 8# case and 9# case, and now, 7# case enters 7# position hot melt packaging, 6# case enters 6# position and gathers materials, 5# case enters 5# position and waits for, 4# case enters 4# position, and 3# case enters 3# position, 2# puts into position 2# case, and 1# puts into position 1# case;
9,9# case enters 10# position, and 8# case enters 9# position, and 7# case enters 8# position, film cutting machine (9) cuts the PE film between 8# case and 7# case, now, 7# case enters 8# position, and 6# case enters 7# position and carries out hot melt packaging, 5# case enters 6# position and gathers materials, 4# case enters 5# position and waits for, 3# case enters 4# position, and 2# case enters 3# position, 1# puts into position 2# case, and 1# position is vacant;
10,9# case is behind 10# position, and system starts decline cylinder (13), and after this, 9# case is recycled to 1# position, and 9# case is now the casing after long-pending full with substance and packaging seal, takes off after the 9# case of long-pending full with substance, starts next working cycle after changing vacant 9# case.
The present invention can realize continuously from moving a basket rewinding, maximum is changed basket quantity can reach 9 baskets, in the time amassing completely for one basket, PLC instruction is sent long-pending full charging basket automatically by controlling corresponding electromagnetic valve and cylinder mechanism, then vacant charging basket is filled into voluntarily again, whole rewinding, changes in basket process without manual intervention, and the present invention also can seal packaging voluntarily to the charging basket after long-pending full with substance, save the sealing packaging process in postorder operation, reduced labor strength, improved operating efficiency.
Claims (7)
1. an injection machine blanking automatic material receptacle, comprises frame (1), it is characterized in that: described frame (1) is set to lower three layers, wherein:
The rightmost side, upper strata is provided with receiving hopper (7), adjacent receiving hopper (7) is disposed with hot-melting sealing machine (8) and film cutting machine (9), the left and right side on this upper strata is also respectively arranged with corresponding for carrying bogey I (10) and the bogey II (6) of charging basket, this bottom, upper strata be provided with promote that charging basket moves move back a basket device (15);
Middle level left and right side is provided with for the registration device I of lifting charging basket and registration device II, described registration device I is made up of locating piece I (12) and guide pillar I (11), when work, locating piece I (12) can be slided along guide pillar I (11), described registration device II is made up of locating piece II (4) and guide pillar II (5), when work, locating piece II (4) can be slided along guide pillar II (5), this bottom, middle level be also provided with promote charging basket motion send a basket device (14);
Lower floor left side is provided with decline cylinder (13), and right side is provided with pop-up cylinder (3), and lower floor bottom is provided with hot melt electric cabinet (2).
2. a kind of injection machine blanking automatic material receptacle according to claim 1, it is characterized in that: described hot-melting sealing machine (8) is made up of lift cylinder (80), temperature controller (81), PE film rack (82), guidepost (83) and heating plate (84), described lift cylinder (80), temperature controller (81), PE film rack (82) are fixed in described frame (1), decline cylinder lower end is connected with heating plate (84), heating plate (84) edge is provided with pilot hole, and described guidepost (83) is through pilot hole.
3. a kind of injection machine blanking automatic material receptacle according to claim 1, it is characterized in that: described film cutting machine (9) is by cutting film retainer (90) and film cutting machine structure (91) forms, and described film cutting machine structure (91) is slidably socketed to be cut on film retainer (90).
4. a kind of injection machine blanking automatic material receptacle according to claim 1, it is characterized in that: described bogey I (10) forms by carrying cylinder and carrier block with bogey II (6), described carrying cylinder is fixed in frame (1), described carrier block is fixed on carrying cylinder upper end, when work, carrier block moves with the flexible of carrying cylinder.
5. a kind of injection machine blanking automatic material receptacle according to claim 1, it is characterized in that: described in move back a basket device (15) and all have horizontal air cylinder and horizontal slide rail to form with sending a basket device (14), described horizontal air cylinder is fixed in frame (1), described horizontal slide rail is fixed on horizontal gas cylinder end, when work, described horizontal slide rail moves with the flexible of horizontal air cylinder.
6. a kind of injection machine blanking automatic material receptacle according to claim 3, it is characterized in that: described film cutting machine structure (91) is mainly made up of without thick stick cylinder, blade holder and blade magnetic coupling, described blade holder is fixed on magnetic coupling without on thick stick cylinder, and described blade is fixed in blade holder.
7. a kind of injection machine blanking automatic material receptacle according to claim 5, is characterized in that: on described horizontal slide rail, be also provided with the thrust block for locating charging basket.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410377992.XA CN104176316B (en) | 2014-08-04 | 2014-08-04 | A kind of injection machine blanking automatic material receptacle |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410377992.XA CN104176316B (en) | 2014-08-04 | 2014-08-04 | A kind of injection machine blanking automatic material receptacle |
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| Publication Number | Publication Date |
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| CN104176316A true CN104176316A (en) | 2014-12-03 |
| CN104176316B CN104176316B (en) | 2016-04-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410377992.XA Active CN104176316B (en) | 2014-08-04 | 2014-08-04 | A kind of injection machine blanking automatic material receptacle |
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| CN (1) | CN104176316B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106123603A (en) * | 2016-08-23 | 2016-11-16 | 惠州市环昱自动化设备有限公司 | A kind of drying oven and drying materials method thereof |
| CN111283960A (en) * | 2020-02-17 | 2020-06-16 | 厦门彼格科技有限公司 | AGV goes up unloading and trades basket machine of moulding plastics |
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| US20070169440A1 (en) * | 1999-10-14 | 2007-07-26 | Rinks William A | Pattern former for wrapped bakery products and method for loading and unloading bakery products |
| EP1882632A2 (en) * | 2006-07-26 | 2008-01-30 | Tissue Logistics Solutions S.p.A | Machine for producing groups of roll products. |
| CN102717919A (en) * | 2012-07-02 | 2012-10-10 | 东方机器制造（昆明）有限公司 | Steering conveyor |
| CN103552699A (en) * | 2013-10-28 | 2014-02-05 | 湖南中烟工业有限责任公司 | Special-shaped cigarette carton packing production line |
| CN203698715U (en) * | 2014-02-20 | 2014-07-09 | 上海宗义自动化设备制造有限公司 | Beverage dropping type boxing line |
| CN203975298U (en) * | 2014-08-04 | 2014-12-03 | 四川锐腾电子有限公司 | A kind of injection machine blanking automatic material receptacle |
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2014
- 2014-08-04 CN CN201410377992.XA patent/CN104176316B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20070169440A1 (en) * | 1999-10-14 | 2007-07-26 | Rinks William A | Pattern former for wrapped bakery products and method for loading and unloading bakery products |
| EP1882632A2 (en) * | 2006-07-26 | 2008-01-30 | Tissue Logistics Solutions S.p.A | Machine for producing groups of roll products. |
| CN102717919A (en) * | 2012-07-02 | 2012-10-10 | 东方机器制造（昆明）有限公司 | Steering conveyor |
| CN103552699A (en) * | 2013-10-28 | 2014-02-05 | 湖南中烟工业有限责任公司 | Special-shaped cigarette carton packing production line |
| CN203698715U (en) * | 2014-02-20 | 2014-07-09 | 上海宗义自动化设备制造有限公司 | Beverage dropping type boxing line |
| CN203975298U (en) * | 2014-08-04 | 2014-12-03 | 四川锐腾电子有限公司 | A kind of injection machine blanking automatic material receptacle |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106123603A (en) * | 2016-08-23 | 2016-11-16 | 惠州市环昱自动化设备有限公司 | A kind of drying oven and drying materials method thereof |
| CN111283960A (en) * | 2020-02-17 | 2020-06-16 | 厦门彼格科技有限公司 | AGV goes up unloading and trades basket machine of moulding plastics |
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| Publication number | Publication date |
|---|---|
| CN104176316B (en) | 2016-04-13 |
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