A kind of full-automatic intelligent logistics system for carton production
Technical field
The utility model belongs to intelligent logistlcs technology field, and in particular to a kind of fully-automatic intelligent for carton production
Compound streaming system.
Background technology
Corrugated board is also known as corrugated cardboard, is bonded by least one layer of corrugated paper and one layer of boxboard, has preferable
Elasticity and extensibility.Corrugated board can support collision in by handling process and fall and fall because of high mechanical strength, be mainly used for
Manufacture sandwich and delicate articles the packaging material of carton, carton.In process of production, by warehouse area transport Lai corrugated paper
Plate needs on fitly pile to pallet, in order to subsequently carry out the printing processing of batch.Specifically, corrugated board supplied materials
Later, need to move cardboard pile to printing machine platform by the disk that manually puts one's child in a boarding nursery, then by it is artificial a little bring up to printing machine namely life
Producing line inlet.Artificial feeding mode labor intensity is big, while being also difficult to keep up with the productive temp of existing automatic production line, into
And greatly constrain the production efficiency of existing production line.In addition, artificial feeding be difficult to ensure after cardboard pile discharging still in
Under neat specification condition;Cause cardboard pile not neat after artificial feeding, will cardboard pile can not be successfully via processing district
Printing machine import enters production line, can also influence actual production, these are all to compel technical problem to be solved.
Invention content
The purpose of the utility model is to overcome above-mentioned the deficiencies in the prior art, provide a kind of reasonable for structure and practical be used for
The full-automatic intelligent logistics system of carton production, has that automation and production continuity degree are high, functional reliability is strong, structure
Compact and simple and efficient to handle advantage is made, efficient can realize that cardboard pile detaches and be pre-stored operation with the online of pallet.
To achieve the above object, the utility model uses following technical scheme:
A kind of full-automatic intelligent logistics system for carton production, it is characterised in that:This system includes for online
It detaches the disk pile separation assembly of pallet and cardboard pile and is pre-stored so as in due course to production line feeding for realizing cardboard pile
Memory block;The disk pile separation assembly include the charging band to band transfer module being sequentially connected along cardboard pile travel path, lifting platform and
Discharge band to band transfer module;Lifting platform has high-order and two kinds of location status of low level, and when lifting platform is in a high position, lifting platform is used to put
The conveyor surface for setting the table top and charging band to band transfer module of cardboard pile and pallet is in the same plane, when lifting platform is in low level, rises
The table top of platform is dropped less than the lead between the conveyor surface of discharging band to band transfer module and the table top of lifting platform and the conveyor surface for the band to band transfer module that discharges
Vertical distance is equal to pallet height;Have between lifting platform and charging band to band transfer module for pushing away paper baffle along vertical between being put into
Gap, disk pile separation assembly further include for drive push away paper baffle along vertical to the vertical driving portion of action and driving push away paper baffle
Along the horizontal drive portion of lifting table table top action, it is horizontally disposed and push away paper baffle plate length direction and vertically go out to push away paper baffle plate body
Expect the haul direction of Transport Desk;When lifting platform is in a high position, the either flush of paper baffle is pushed away or less than charging Transport Desk conveying
Face;When lifting platform is in low level, the bottom surface for pushing away paper baffle is concordant or higher than the pallet upper disk surface being now placed on lifting platform, with
It leaves pallet upper disk surface so that pushing away paper baffle and can push cardboard pile and is moved at the conveyor surface of discharging band to band transfer module;The memory block
Including storage the bands more than twice that are arranged in juxtaposition, the material of the material direction of travel parallel discs pile separation assembly of the storage band
Direction of travel;The guide direction vertical disk of setting cross track and cross track between disk pile separation assembly and memory block
The material direction of travel of pile separation assembly;Cross slide way extends to production line inlet along itself guide direction;On cross track
It is mounted with for realizing material conveying between discharging band to band transfer module and storage band and stores what material between band and production line conveyed
It is fed ferry bus;This system further includes for realizing the burden charging carriage that material conveys between each storage band;The burden charging carriage is set up in
On dispensing track;The guide direction of the dispensing track and cross track is parallel to each other, and dispensing track is distinguished with cross track
It is arranged at the both ends of storage band.
Preferably, the disk pile separation assembly is arrangement more than two and alongside one another;Disk pile separation assembly and production line
It is arranged at the homonymy of cross track;Storage band is located at the other side of cross track.
Preferably, the storage band is parallel by axis each other and more rollers of coplanar arrangement are constituted, same storage band
Each roller by stepper motor drive to constitute one of rollgang;The cardboard pile isolated by disk pile separation assembly is according to confession
Expect the transport sequence of ferry bus, and the conveying direction by each cardboard pile along storage band is held on one by one on each road rollgang;Together
Photoelectric sensor is set between adjacent two rollers of one storage band, the photoelectric sensor induction end radiation exposure direction is hung down
Directly upward.
Preferably, table top when the charging conveyor surface of band to band transfer module, the lifting platform at each disk pile separation assembly are in high-order with
And discharging band to band transfer module conveyor surface, feed ferry bus set charge level, storage with conveyor surface, burden charging carriage set charge level be in it is same
On horizontal plane;The charging conveyor surface of band to band transfer module, lifting platform table top, the conveyor surface for the band to band transfer module that discharges, feed ferry bus are set
The charge level of setting of charge level and burden charging carriage is that can make the conveyer belt of material transferring action along set direction, and the material of each conveyer belt
Conveying direction is parallel to each other.
Preferably, the horizontal drive portion includes the guide rail pushed away at lifting platform at paper baffle travel path both sides that is placed in,
The forward surface of twice guide rail constitutes the guide surface for making the action of sliding rail guiding for guide runner, and each sliding block is with corresponding power source
It is driven;Arrange that vertical driving portion, the vertical driving portion are vertical cylinder at the forward surface of two sliding blocks, the vertical driving
The casing wall in portion is fixed on sliding block, and the tailpiece of the piston rod vertical of vertical driving portion extends downwardly and is fixed in the respective plate for pushing away paper baffle
At end.
Preferably, described to push away paper baffle shape in rectangular plate and push away paper baffle plate face plumbing arrangement.
Preferably, platform support is set at the lifting platform below conveyer belt;Lifting platform further includes for driving conveyer belt
And platform support make vertical to lifting action jacking cylinder, the tailpiece of the piston rod vertical of jacking cylinder upwardly extends and is fixed on
On platform support.
The beneficial effects of the utility model are:
1), the utility model with disk pile separation assembly come realize cardboard pile and pallet online quick separating operate, then with
Memory block detaches the interim storage function of back cardboard pile to realize, is fed at any time so as to the needs according to production line.Simultaneously,
It is fed the setting of ferry bus, then is realized between discharging band to band transfer module and storage band between material conveying and storage band and production line
Material conveying function.For burden charging carriage, then play after interim refining or a certain the storage band between storage band are fully loaded with another
It is pre-stored function at outer storage band;It when needed, can be by the running of burden charging carriage, without being fast implemented by feed ferry bus
Quick feeding demand between each storage band.When specific operation, for disk pile separation assembly, the utility model is passed with feeding
Defeated, as the feed end for accepting pallet and cardboard pile, the discharge end of transported sheet straight sheet pile is used as using the band to band transfer module that discharges, and to lift
Cardboard pile and autonomous separating effect of the pallet at lifting platform are realized in platform and the collocation for pushing away paper baffle, it is final realize it is few manually very
Cardboard pile under to no manual intervention detaches purpose with the automatic on-line of pallet.And for storing band, simultaneously by multiple tracks
The arrangement of row and form memory block, and transversely orbit transports direction in block form be laid out.On the one hand feed ferry bus connects
The cardboard pile closed at pile separation assembly, and by the transversely displacement function of track and by the in due course transport of cardboard pile to specified
Storage band in, to realize the pre-stored function of cardboard pile;On the other hand, when production line needs, feed ferry bus again from
Certain stores splicing at band together, and by transport to the production line inlet being similarly positioned at cross track side.When feed is put
Cross vehicle it is in running order and can not dual-purpose when, can realize in memory block the in due course dispensing between respectively storage band by burden charging carriage
Function, to ensure the continuity of production.The utility model efficient can realize that cardboard pile detaches and prestores with the online of pallet
Significant increase can be obtained in storage operation, the real work efficiency of subsequent handling.
2), further to promote the working efficiency of whole system, disk pile separation assembly can arrange it is multigroup, to adapt to store
The quick feed demand of band.It certainly, when specific operation, can be depending on the item number of production line.Disk pile separation assembly and production line cloth
It is placed at the homonymy of cross track, and stores band and be located at the other side of cross track, this is because disk pile separation assembly and life
The usual item number of producing line is less, thus can integral arrangement in the side of cross track, and store band and usually require a large amount of to accommodate cardboards
Pile, therefore usually arrangement is compared with multiple tracks, by the other side for storing band and being arranged in cross track obviously help storage band placement and
Planning, the place space availability ratio of workshop can be also effectively ensured.
3), for storing band, it is essentially all to form rollgang by more rollers that per pass, which stores band,.It is storing
When band pan feeding, rollgang is inverted such that at feed ferry bus that cardboard pile can smoothly immerse storage band.In storage band discharging,
Rollgang rotates forward in order to the setting on charge level into feed ferry bus of cardboard pile sequentially at rollgang, and then is put by feed
The production line inlet that these cardboard piles are sent into cross track other end by vehicle is crossed, each section division of labor is clear and clear.And
Photoelectric sensor can be set between the adjacent rollers of per pass rollgang, photoelectric sensor can arrange one also arrange it is several
A, function is to monitor right over the photoelectric sensor whether have cardboard pile, how many thus judges on the rollgang
Cardboard pile and whether need to feed, then conventional central production control unit of arranging in pairs or groups, it is clear that can be achieved it is efficient and automation into
Discharging monitoring and operating function.
4), when practical operation, band to band transfer module and discharging band to band transfer module is fed or conveyer belt can be used to realize actively conveying, even
Manual power assisting can be used to push or realize that the traveling of cardboard pile or even pallet acts using individual pushing mechanism.When cardboard pile
And after pallet is acted to lifting platform table top, lifting platform can sink a lattice automatically at this time, and originally buried in lifting platform and charging
The paper baffle that pushes away of gap location starts to be lifted and make horizontal balance between band to band transfer module, is realized only to paper to be bonded pallet upper disk surface
The scraping effect of straight sheet pile, and then push to cardboard pile is entire at discharging band to band transfer module;Meanwhile pallet can be lost because of difference in height
It stays on lifting platform, you can realize the quick separating effect of pallet and cardboard pile, simple operation and functional reliability and efficiency
It can be effectively ensured.
5), as the further preferred scheme of said program, the conveyor surface of band to band transfer module is fed, when lifting platform is in high-order
Table top and discharge band to band transfer module conveyor surface, feed ferry bus set charge level, storage the charge level of setting with conveyor surface, burden charging carriage should all
When in same level.In other words, it is along same level when cardboard pile is advanced along the transport path of above each equipment
What face and straight line were advanced.Above-mentioned horizontal traveling mode, helps to ensure that the traveling stationarity of cardboard pile, and conducive to side pan feeding and
The other side discharges to memory block or production line entrance, to increase the efficiency of production procedure.
6), as one of the utility model core component, the traveling action of paper baffle is pushed away, directly determines cardboard
The separation reliability and efficiency of pile and pallet.The utility model using guide rail as the guide part along cardboard pile direction of travel, and
Make the guide end that vertical acts using vertical cylinder as paper baffle is pushed away, and then realizes the aforementioned pusher function of pushing away paper baffle.Specifically
For, when being run to lifting platform cardboard pile and pallet edge charging band to band transfer module, paper baffle is pushed away at this time by vertical cylinder action
And gap between charging band to band transfer module and lifting platform is sunk to, to avoid the travel path of material.And when cardboard pile is risen with pallet
When drop platform acts on and comes downwards to specified altitude assignment, pushing away paper baffle is then first risen by vertical cylinder action, then preceding by railway effect
Row, and then realize the push function to cardboard pile, the final conveying for enabling cardboard pile reliably to be pushed to discharging band to band transfer module
At face.
7), further, charging band to band transfer module, lifting platform, discharging band to band transfer module or even feed ferry bus and burden charging carriage are with can
Along set direction make material transferring action conveyer belt as table top or conveyor surface, to realize the full-automatic traveling mesh of material
's.For lifting platform, after pallet is detached with cardboard pile and lifting platform replys high-order, lifting platform table top can be made anti-
Turn, so that the pallet at lifting platform is reversed at the conveyor surface for being delivered to charging band to band transfer module, at this time or charging is transmitted
Platform continues reversion or pallet of manually taking, to realize the self-emptying function of pallet, in order to which next group carries the paper of pallet
Separator can be added in straight sheet pile as early as possible.And conveyer belt then relies on platform support as support at lifting platform, and made by jacking cylinder
It is just repeated no more herein for driving source with realizing the autonomous lifting effect of lifting platform.
Description of the drawings
Fig. 1 is each component layout area schematic diagram of the utility model;
When Fig. 2 is that lifting platform is in high-order and feeds band to band transfer module feeding, the action schematic diagram of disk pile separation assembly;
The schematic top plan view of disk pile separation assembly when Fig. 3 is state shown in Fig. 2;
When Fig. 4 is that lifting platform is in low level and pushes away paper baffle uplink, the action schematic diagram of disk pile separation assembly;
The schematic top plan view of disk pile separation assembly when Fig. 5 is state shown in Fig. 4;
When Fig. 6 is that lifting platform is in low level and pushes away paper baffle horizontal pusher, the action schematic diagram of disk pile separation assembly;
The schematic top plan view of disk pile separation assembly when Fig. 7 is state shown in Fig. 6;
Fig. 8 is the structural schematic diagram for storing band.
The practical correspondence of each label of the utility model and component names is as follows:
A- cardboard pile b- pallet c- production lines
10- disk pile separation assemblies
11- feeds band to band transfer module
12- lifting platform 12a- platform support 12b- jacking cylinders
13- discharging band to band transfer module
14a- pushes away paper baffle 14b- guide rail 14c- sliding block 14d- vertical cylinders
21- storage band 21a- roller 21b- photoelectric sensors
22- is fed ferry bus 23- cross track 24- burden charging carriage 25- dispensing tracks
Specific implementation mode
For ease of understanding, here in connection with attached drawing, concrete structure and working method to the utility model are made further below
Description:
ERP system is the abbreviation of Enterprise Resources Plan (Enterprise Resource Planning), refers to establishing
On Information Technology Foundation, integrate information technology and advanced management thought, with the management thought of systematization, be enterprise staff and
Decision-making level provides the management platform of decision making approach.ERP system has integration, advance, uniformity, integrality, opening.It should
ERP system is applied in logistics system provided by the utility model, to play country variant, different brands, different works
The machinery equipment of sequence is together in series and forms automatic assembly line, and then reduces live manpower, reduces the damage in process handshaking
Consumption, and the synchronous linking reduced between different processes takes etc., realizes greatly saving for resource.And the logistics of the utility model
System is then mainly used as paper process on the front end of corrugated case factory, and purpose mainly automatically detaches cardboard pile a and pallet b,
Then automatic pre- material stock, and in response to production line c and before transporting cardboard pile a by the cooperation of feed ferry bus 22 and burden charging carriage 24
Toward printing process namely production line entrance.The utility model concrete structure is shown referring to Fig.1, and agent structure includes Pan Duo separation
Component 10 stores band 21 and positioned at the feed ferry bus 22 for playing linking between the two, is fed ferry bus 22 by laterally
Track 23 and make reciprocating action.In addition, as shown in Figure 1, the utility model is also in 23 cloth of relatively transverse track of storage band 21
It sets and arranges dispensing track 25 at the other end at end, 23 guide direction of guide direction parallel transverse track of dispensing track 25, to
It is run for burden charging carriage 24, to realize the proportioning materials operation respectively stored in memory block 20 between band 21.
For disk pile separation assembly 10:Feed band to band transfer module 11 and head and the tail of the band to band transfer module 13 as entire defiber that discharge
End, undertakes the pan feeding of the cardboard pile a with pallet b and the discharging functions of simple cardboard pile a respectively.Feed band to band transfer module 11 with
Band to band transfer module 13 discharge using conveyer belt as conveyor surface, to realize the traveling function along set direction of above-mentioned material.And it is right
For lifting platform 12, it is arranged between charging band to band transfer module 11 and discharging band to band transfer module 13, to play linking fade function.Often
When the cardboard pile a with pallet b advances along the conveyor surface of charging band to band transfer module 11, initially enters lifting platform 12 and realize cardboard pile
The online lock out operation of a and pallet b, hereafter individual cardboard pile a enter discharging band to band transfer module 13 and discharge, pallet b is then being lifted
While platform 12 replys a high position, by lifting platform 12 and feeds the reversion action of 11 conveyer belt of band to band transfer module and take out of.
On the basis of above structure, to realize the online separation function of cardboard pile a and pallet b, one side of the utility model
Face is by jacking cylinder 12b collocation platform support 12a, to realize the controllable sedimentation of conveyer belt and lifting work(at lifting platform 12
Energy;And on the other hand, by as illustrated in figs. 2-7 push away paper baffle 14a, to realize the push purpose of cardboard pile a.Push away paper baffle
The vertical of 14a is realized to lifting action by vertical cylinder 14d, and horizontal direction displacement then comes by guide rail 14b and sliding block 14c
Ensure.When on the shelf or charging band to band transfer module 11 is in feed state, pushing away paper baffle 14a can be in the work of vertical cylinder 14d
Lifting platform 12 is sunk to lower and is fed in the gap between band to band transfer module 11, as Figure 2-3, to ensure to push away paper baffle 14a
The feed operation of cardboard pile a will not be hampered.
For ease of further understanding the utility model, illustrate that the real work flow of disk pile separation assembly 10 is as follows herein:
1), cardboard pile a of the neat pile on pallet b, by forklift to charging band to band transfer module 11.At this point, charging transmission
Photoelectric sensor scanning at platform 11 is to having on material, and charging band to band transfer module 11 advances automatically, as Figure 2-3.Later, cardboard
Pile a proceeds to lifting platform 12, and the photoelectric sensor Scanning Detction at lifting platform 12 enters to entire pallet b, feeds band to band transfer module 11
Stop transmission.
2), lifting platform 12 starts to act, and jacking cylinder 12b starts to bounce back, and then drives platform support 12a and lifting platform 12
Place's conveyer belt drops to low-end trim automatically.At this point, the table top falling head of lifting platform 12 is just pallet b height, such as Fig. 4-7
It is shown.Wait for that lifting platform 12 drops to after low level, gap location pushes away paper baffle between charging band to band transfer module 11 and lifting platform 12
14a starts to make uplink action as shown in Figure 4.
3) after, pushing away the 14a rises of paper baffle, the bottom surfaces paper baffle 14a is pushed away and preferably just touch the surfaces pallet b, then push away paper gear
The beginnings of plate 14a as shown in fig. 6-7 move forward automatically close to pallet b upper disk surfaces so that cardboard pile a is pushed into out from pallet b
On the conveyor surface for expecting band to band transfer module 13.
4), when cardboard pile a has just touched the conveyor surface of discharging band to band transfer module 13, the photoelectric sensor at the band to band transfer module 13 that discharges
Incuded and drive the automatic rolls forward of conveyor surface at discharging band to band transfer module 13, so as to coordinate push away paper baffle 14a drive cardboard pile a from
Open pallet b.Later, paper baffle 14a self-returns are pushed away to gap between charging band to band transfer module 11 and lifting platform 12 as Figure 2-3
Place.Meanwhile lifting platform 12 can reply a high position, then conveyer belt counter motion at lifting platform 12 sends pallet b back to charging band to band transfer module
11 conveyor surface;After again, the conveyor surface also counter motion of band to band transfer module 11 is fed, to send pallet b back to starting points, entire at this time point
It is fully completed from movement.
After disk pile separation assembly 10 isolates cardboard pile a, cardboard pile a can be transported to feed along discharging band to band transfer module 13
At ferry bus 22.Backstage is differentiated and is needed in that production line c productions and production sequence according to the order information in ERP system,
To judge cardboard pile a placement regions.It is as shown in Figure 1, feed ferry bus 22 according to the judging result on backstage, and it is in due course general
Cardboard pile a is delivered at corresponding storage band 21 as shown in Figure 1, to realize the pre-stored function of cardboard pile a.Cardboard pile
After a is sent to storage band 21, the light eye of the photoelectric sensor 21b between the corresponding correspondence roller 21a to storage band 21 is blocked, can
Obtain actual cardboard pile a storage conditions in each storage band 21;The position of photoelectric sensor 21b is with reference to shown in Fig. 8.And
When feeding similarly, the automatic of production line cries material system according to the order information in ERP system, to judge to need to store from which road
Feeding in band 21, being fed ferry bus 22 at this time, transversely track 23 marches to splicing at this, and material transportation to production line c is entered
At mouthful.When necessary, using burden charging carriage 24 material allocation between different storage bands 21 is realized along the operation of dispensing track 25,
Also the operation burden of feed ferry bus 21 can be reduced to a certain extent.