CN104150879A - Preparation method of high-whiteness bone ceramic - Google Patents
Preparation method of high-whiteness bone ceramic Download PDFInfo
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Abstract
The invention belongs to the technical field of ceramic and particularly relates to a preparation method of high-whiteness bone ceramic. The invention aims to solve a technical problem of providing the preparation method of the bone ceramic which is good in color and high in whiteness. To solve the technical problem, the invention provides the preparation method of the high-whiteness bone ceramic. The preparation method includes following steps: a. preparing a blank material; b. preparing a glaze; c. performing a gradedly low-temperature biscuiting process; d. performing a glazing process; e. performing a secondary gradedly temperature-increasing firing process; and f. performing a gradedly temperature-decreasing process. The prepared bone ceramic is good in color and high in whiteness, a cracking phenomenon during the firing process of the bone ceramic is prevented effectively and a yield is greatly increased.
Description
Technical field
The invention belongs to ceramic technology field, be specifically related to a kind of preparation method of high whiteness sclerotin pottery.
Background technology
Sclerotin pottery is the abbreviation formal name used at school bone china of Bone China, be bone black, clay, feldspar and quartz taking animal as basic raw material, fire through high temperature biscuiting and low temperature sinter a kind of porcelain forming for twice.Sclerotin pottery is also a kind of green consumption product of environmental protection.Sclerotin pottery is the most high-grade porcelain kind of generally acknowledging in the world.
Sclerotin pottery feature: 1 outward appearance U.S.: porcelain exquisiteness is penetrating, type elegance attractive in appearance, the moist light of color face, flower face is colourful; 2 class are high: resulting from Britain, is imperial family of Britain and noble's special porcelain for a long time, is at present unique high-grade porcelain kind of generally acknowledging in the world, and have concurrently and use and artistic dual value, be right and status symbol, be known as the king of porcelain; 3 technique essences: twice firing, complex process, only has Britain, China, Japan, Germany, Russia, there is production in Thailand.
Existing sclerotin pottery is because the content of plumbous and cadmium is higher, and the content of calcium oxide is lower, therefore poor in color and luster and whiteness.
Summary of the invention
(1) technical problem that will solve
There is shade deviation and the low shortcoming of whiteness in order to overcome existing sclerotin pottery in the present invention, the technical problem to be solved in the present invention is to provide that a kind of color and luster is good, the preparation method of the high sclerotin pottery of whiteness.
(2) technical scheme
In order to solve the problems of the technologies described above, the invention provides the high whiteness sclerotin of such one pottery and preparation method thereof, specific as follows:
A kind of high whiteness sclerotin pottery, the raw material of described high whiteness sclerotin ceramic body and content by mass percentage thereof are: feldspar 5%-7%, talcum 2%-3%, kaolin 8%-9%, quartzy 9%-11%, alum clay 10%-13%, bone meal 66%-57%.
Preferably, the raw material of described high whiteness sclerotin ceramic body and content by mass percentage thereof are: feldspar 6%, talcum 2.5%, kaolin 8.5%, quartz 10%, alum clay 12%, bone meal 61%.
The raw material of described high whiteness sclerotin ceramic glaze and content by mass percentage thereof are: feldspar 40%, talcum 8%, quartz 10%, calcite 12%, zinc oxide 5%, barium carbonate 5%, porcelain powder 20%.
A preparation method for high whiteness sclerotin pottery, comprises the following steps:
A. prepare blank: prepare blank by the raw material of described high whiteness sclerotin ceramic body and content by mass percentage thereof, the preparation method of blank adopts traditional technology, prepared rear for subsequent use;
B. prepare glaze: prepare glaze by the raw material of described high whiteness sclerotin ceramic glaze and content by mass percentage thereof, prepared rear for subsequent use;
C. divide grade low-temp biscuiting: by the heat-up rate of 180 DEG C-200 DEG C per hour, prepared blank heating to 610 in step a DEG C-620 DEG C, protect this temperature 2 hours, reheat to 680 DEG C-700 DEG C, protect this temperature 2 hours, reheat to 760 DEG C-780 DEG C, protect this temperature 2 hours, reheat to 860 DEG C-880 DEG C, protect this temperature 1 hour; Complete low temperature biscuiting, then along with the kiln of heating use is cooled to normal temperature;
D. glazing: adopt traditional technology preparation that the glaze of preparing in step b is applied to base substrate;
E. secondary grading is heated and is fired: the base substrate that steps d glazing is completed, by the heat-up rate of 150 DEG C-160 DEG C per hour, be heated to 1200 DEG C-1220 DEG C, protect this temperature 2 hours, reheat to 1260 DEG C-1270 DEG C, protect this temperature 6 hours, reheat to 1285 DEG C-1295 DEG C, protect this temperature 8 hours, fire and become high whiteness sclerotin pottery;
F. classification cooling: first completing the high whiteness sclerotin pottery of firing in step e, by the cooling rate of 150 DEG C per hour, be cooled to 1200 DEG C, keep this temperature 1 hour; Press again the cooling rate of 150 DEG C per hour, then be cooled to 1100 DEG C, keep this temperature 1 hour; By the cooling rate of 150 DEG C per hour, then be cooled to 1000 DEG C, keep this temperature 0.5 hour; By the cooling rate of 200 DEG C per hour, then be cooled to 800 DEG C, keep this temperature 0.5 hour; By the cooling rate of 200 DEG C per hour, then be cooled to 600 DEG C, keep this temperature 0.25 hour, along with the kiln of heating use is cooled to normal temperature, complete the whole sintering procedure of high whiteness sclerotin pottery afterwards.
(3) beneficial effect
1) because bone meal content in the raw material of invention is high, content plumbous and cadmium is very low, and therefore, the ceramic color and luster of sclerotin prepared is good, whiteness is high;
2) in the raw material of sclerotin pottery of the present invention, used alum clay raw material, alum clay cost is low, and aluminium sesquioxide content is high, and cost is low, can effectively reduce the production cost of sclerotin pottery;
3) by dividing, a grade low-temp biscuiting, secondary grading are heated and are fired, these critical process step are lowered the temperature in classification, have effectively prevented the cracking phenomena of sclerotin pottery in sintering procedure, have greatly promoted good article rate.
Because the content of bone meal is higher, the composition of clay just reduces relatively, in making processes, just more easily hardening cracks, and on being shaped, needs higher technology, has increased and has fired difficulty, so more precious.
Because clay composition in the raw material of preparation sclerotin pottery of the present invention is lower, the content of bone meal is higher, if utilize traditional secondary sintering technology, good article rate only has 25-30%, by a large amount of experiments, applicant finds pleasantly surprisedly, adopts preparation method of the present invention, and good article rate can be promoted to 60-65%.
Embodiment
Below in conjunction with drawings and Examples, the present invention is further illustrated.
Table 1 is the Chemical Composition composition by mass percentage of high whiteness sclerotin ceramic body raw material, and table 2 is the Chemical Composition composition by mass percentage of high whiteness sclerotin ceramic glaze raw material, specifically in table 1 and table 2.
The Chemical Composition composition by mass percentage of the high whiteness sclerotin of table 1 ceramic body raw material
The Chemical Composition composition by mass percentage of the high whiteness sclerotin of table 2 ceramic glaze raw material
embodiment 1
A kind of high whiteness sclerotin pottery, the raw material of described high whiteness sclerotin ceramic body and content by mass percentage thereof are: feldspar 5%, talcum 2%, kaolin 8%, quartz 9%, alum clay 10%, bone meal 66%.
?the raw material of described high whiteness sclerotin ceramic glaze and content by mass percentage thereof are: feldspar 40%, talcum 8%, quartz 10%, calcite 12%, zinc oxide 5%, barium carbonate 5%, porcelain powder 20%.
The Chemical Composition by mass percentage of high whiteness sclerotin ceramic body raw material forms in table 1, the Chemical Composition by mass percentage of high whiteness sclerotin ceramic glaze raw material forms in table 2, each raw material must strictly be controlled the degree of Cd and Pb element, make its content <0.01%, to improve color and luster and the whiteness of sclerotin pottery from source.
A preparation method for high whiteness sclerotin pottery, comprises the following steps:
A. prepare blank: prepare blank by the raw material of described high whiteness sclerotin ceramic body and content by mass percentage thereof, the preparation method of blank adopts traditional technology, prepared rear for subsequent use;
B. prepare glaze: prepare glaze by the raw material of described high whiteness sclerotin ceramic glaze and content by mass percentage thereof, prepared rear for subsequent use;
C. divide grade low-temp biscuiting: by the heat-up rate of 180 DEG C-200 DEG C per hour, prepared blank heating to 610 in step a DEG C-620 DEG C, protect this temperature 2 hours, reheat to 680 DEG C-700 DEG C, protect this temperature 2 hours, reheat to 760 DEG C-780 DEG C, protect this temperature 2 hours, reheat to 860 DEG C-880 DEG C, protect this temperature 1 hour; Complete low temperature biscuiting, then along with the kiln of heating use is cooled to normal temperature;
D. glazing: adopt traditional technology preparation that the glaze of preparing in step b is applied to base substrate;
E. secondary grading is heated and is fired: the base substrate that steps d glazing is completed, by the heat-up rate of 150 DEG C-160 DEG C per hour, be heated to 1200 DEG C-1220 DEG C, protect this temperature 2 hours, reheat to 1260 DEG C-1270 DEG C, protect this temperature 6 hours, reheat to 1285 DEG C-1295 DEG C, protect this temperature 8 hours, fire and become high whiteness sclerotin pottery;
F. classification cooling: first completing the high whiteness sclerotin pottery of firing in step e, by the cooling rate of 150 DEG C per hour, be cooled to 1200 DEG C, keep this temperature 1 hour; Press again the cooling rate of 150 DEG C per hour, then be cooled to 1100 DEG C, keep this temperature 1 hour; By the cooling rate of 150 DEG C per hour, then be cooled to 1000 DEG C, keep this temperature 0.5 hour; By the cooling rate of 200 DEG C per hour, then be cooled to 800 DEG C, keep this temperature 0.5 hour; By the cooling rate of 200 DEG C per hour, then be cooled to 600 DEG C, keep this temperature 0.25 hour, along with the kiln of heating use is cooled to normal temperature, complete the whole sintering procedure of high whiteness sclerotin pottery afterwards.
The XT-48B type whiteness instrument that adopts Hangzhou Yan Te Science and Technology Ltd. to produce, according to QB/T 1503-2011(domestic ceramics measuring brightness method), 20 DEG C of temperature, under the condition of relative humidity 75%, to prepare by the present embodiment 100 high whiteness sclerotin pottery non-defective units, carry out whiteness test, by data statistics, the porcelain body whiteness average out to 89.7% calculating.
embodiment 2
A kind of high whiteness sclerotin pottery, the raw material of described high whiteness sclerotin ceramic body and content by mass percentage thereof are: length 7%, talcum 3%, kaolin 9%, quartz 11%, alum clay 13%, bone meal 57%.
The raw material of described high whiteness sclerotin ceramic glaze and content by mass percentage thereof are: feldspar 40%, talcum 8%, quartz 10%, calcite 12%, zinc oxide 5%, barium carbonate 5%, porcelain powder 20%.
The Chemical Composition by mass percentage of high whiteness sclerotin ceramic body raw material forms in table 1, the Chemical Composition by mass percentage of high whiteness sclerotin ceramic glaze raw material forms in table 2, each raw material must strictly be controlled the degree of Cd and Pb element, make its content <0.01%, to improve color and luster and the whiteness of sclerotin pottery from source.
A preparation method for high whiteness sclerotin pottery, comprises the following steps:
A. prepare blank: prepare blank by the raw material of described high whiteness sclerotin ceramic body and content by mass percentage thereof, the preparation method of blank adopts traditional technology, prepared rear for subsequent use;
B. prepare glaze: prepare glaze by the raw material of described high whiteness sclerotin ceramic glaze and content by mass percentage thereof, prepared rear for subsequent use;
C. divide grade low-temp biscuiting: by the heat-up rate of 180 DEG C-200 DEG C per hour, prepared blank heating to 610 in step a DEG C-620 DEG C, protect this temperature 2 hours, reheat to 680 DEG C-700 DEG C, protect this temperature 2 hours, reheat to 760 DEG C-780 DEG C, protect this temperature 2 hours, reheat to 860 DEG C-880 DEG C, protect this temperature 1 hour; Complete low temperature biscuiting, then along with the kiln of heating use is cooled to normal temperature;
D. glazing: adopt traditional technology preparation that the glaze of preparing in step b is applied to base substrate;
E. secondary grading is heated and is fired: the base substrate that steps d glazing is completed, by the heat-up rate of 150 DEG C-160 DEG C per hour, be heated to 1200 DEG C-1220 DEG C, protect this temperature 2 hours, reheat to 1260 DEG C-1270 DEG C, protect this temperature 6 hours, reheat to 1285 DEG C-1295 DEG C, protect this temperature 8 hours, fire and become high whiteness sclerotin pottery;
F. classification cooling: first completing the high whiteness sclerotin pottery of firing in step e, by the cooling rate of 150 DEG C per hour, be cooled to 1200 DEG C, keep this temperature 1 hour; Press again the cooling rate of 150 DEG C per hour, then be cooled to 1100 DEG C, keep this temperature 1 hour; By the cooling rate of 150 DEG C per hour, then be cooled to 1000 DEG C, keep this temperature 0.5 hour; By the cooling rate of 200 DEG C per hour, then be cooled to 800 DEG C, keep this temperature 0.5 hour; By the cooling rate of 200 DEG C per hour, then be cooled to 600 DEG C, keep this temperature 0.25 hour, along with the kiln of heating use is cooled to normal temperature, complete the whole sintering procedure of high whiteness sclerotin pottery afterwards.
The XT-48B type whiteness instrument that adopts Hangzhou Yan Te Science and Technology Ltd. to produce, according to QB/T 1503-2011(domestic ceramics measuring brightness method), 20 DEG C of temperature, under the condition of relative humidity 75%, to prepare by the present embodiment 100 high whiteness sclerotin pottery non-defective units, carry out whiteness test, by data statistics, the porcelain body whiteness average out to 85.6% calculating.
embodiment 3
A kind of high whiteness sclerotin pottery, the raw material of described high whiteness sclerotin ceramic body and content by mass percentage thereof are: feldspar 6%, talcum 2.5%, kaolin 8.5%, quartz 10%, alum clay 12%, bone meal 61%.
The raw material of described high whiteness sclerotin ceramic glaze and content by mass percentage thereof are: feldspar 40%, talcum 8%, quartz 10%, calcite 12%, zinc oxide 5%, barium carbonate 5%, porcelain powder 20%.
The Chemical Composition by mass percentage of high whiteness sclerotin ceramic body raw material forms in table 1, the Chemical Composition by mass percentage of high whiteness sclerotin ceramic glaze raw material forms in table 2, each raw material must strictly be controlled the degree of Cd and Pb element, make its content <0.01%, to improve color and luster and the whiteness of sclerotin pottery from source.
A preparation method for high whiteness sclerotin pottery, comprises the following steps:
A. prepare blank: prepare blank by the raw material of described high whiteness sclerotin ceramic body and content by mass percentage thereof, the preparation method of blank adopts traditional technology, prepared rear for subsequent use;
B. prepare glaze: prepare glaze by the raw material of described high whiteness sclerotin ceramic glaze and content by mass percentage thereof, prepared rear for subsequent use;
C. divide grade low-temp biscuiting: by the heat-up rate of 180 DEG C-200 DEG C per hour, prepared blank heating to 610 in step a DEG C-620 DEG C, protect this temperature 2 hours, reheat to 680 DEG C-700 DEG C, protect this temperature 2 hours, reheat to 760 DEG C-780 DEG C, protect this temperature 2 hours, reheat to 860 DEG C-880 DEG C, protect this temperature 1 hour; Complete low temperature biscuiting, then along with the kiln of heating use is cooled to normal temperature;
D. glazing: adopt traditional technology preparation that the glaze of preparing in step b is applied to base substrate;
E. secondary grading is heated and is fired: the base substrate that steps d glazing is completed, by the heat-up rate of 150 DEG C-160 DEG C per hour, be heated to 1200 DEG C-1220 DEG C, protect this temperature 2 hours, reheat to 1260 DEG C-1270 DEG C, protect this temperature 6 hours, reheat to 1285 DEG C-1295 DEG C, protect this temperature 8 hours, fire and become high whiteness sclerotin pottery;
F. classification cooling: first completing the high whiteness sclerotin pottery of firing in step e, by the cooling rate of 150 DEG C per hour, be cooled to 1200 DEG C, keep this temperature 1 hour; Press again the cooling rate of 150 DEG C per hour, then be cooled to 1100 DEG C, keep this temperature 1 hour; By the cooling rate of 150 DEG C per hour, then be cooled to 1000 DEG C, keep this temperature 0.5 hour; By the cooling rate of 200 DEG C per hour, then be cooled to 800 DEG C, keep this temperature 0.5 hour; By the cooling rate of 200 DEG C per hour, then be cooled to 600 DEG C, keep this temperature 0.25 hour, along with the kiln of heating use is cooled to normal temperature, complete the whole sintering procedure of high whiteness sclerotin pottery afterwards.
The XT-48B type whiteness instrument that adopts Hangzhou Yan Te Science and Technology Ltd. to produce, according to QB/T 1503-2011(domestic ceramics measuring brightness method), 20 DEG C of temperature, under the condition of relative humidity 75%, to prepare by the present embodiment 100 high whiteness sclerotin pottery non-defective units, carry out whiteness test, by data statistics, the porcelain body whiteness average out to 88.2% calculating.
The above embodiment has only expressed the preferred embodiment of the present invention, and it describes comparatively concrete and detailed, but can not therefore be interpreted as the restriction to the scope of the claims of the present invention.It should be pointed out that for the person of ordinary skill of the art, without departing from the inventive concept of the premise, can also make some distortion, improvement and substitute, these all belong to protection scope of the present invention.Therefore, the protection domain of patent of the present invention should be as the criterion with claims.
Claims (1)
1. a preparation method for high whiteness sclerotin pottery, is characterized in that, comprises the following steps:
A. prepare blank: prepare blank by the raw material of described high whiteness sclerotin ceramic body and content by mass percentage thereof, the preparation method of blank adopts traditional technology, prepared rear for subsequent use;
B. prepare glaze: prepare glaze by the raw material of described high whiteness sclerotin ceramic glaze and content by mass percentage thereof, prepared rear for subsequent use;
C. divide grade low-temp biscuiting: by the heat-up rate of 180 DEG C-200 DEG C per hour, prepared blank heating to 610 in step a DEG C-620 DEG C, protect this temperature 2 hours, reheat to 680 DEG C-700 DEG C, protect this temperature 2 hours, reheat to 760 DEG C-780 DEG C, protect this temperature 2 hours, reheat to 860 DEG C-880 DEG C, protect this temperature 1 hour; Complete low temperature biscuiting, then along with the kiln of heating use is cooled to normal temperature;
D. glazing: adopt traditional technology preparation that the glaze of preparing in step b is applied to base substrate;
E. secondary grading is heated and is fired: the base substrate that steps d glazing is completed, by the heat-up rate of 150 DEG C-160 DEG C per hour, be heated to 1200 DEG C-1220 DEG C, protect this temperature 2 hours, reheat to 1260 DEG C-1270 DEG C, protect this temperature 6 hours, reheat to 1285 DEG C-1295 DEG C, protect this temperature 8 hours, fire and become high whiteness sclerotin pottery;
F. classification cooling: first completing the high whiteness sclerotin pottery of firing in step e, by the cooling rate of 150 DEG C per hour, be cooled to 1200 DEG C, keep this temperature 1 hour; Press again the cooling rate of 150 DEG C per hour, then be cooled to 1100 DEG C, keep this temperature 1 hour; By the cooling rate of 150 DEG C per hour, then be cooled to 1000 DEG C, keep this temperature 0.5 hour; By the cooling rate of 200 DEG C per hour, then be cooled to 800 DEG C, keep this temperature 0.5 hour; By the cooling rate of 200 DEG C per hour, then be cooled to 600 DEG C, keep this temperature 0.25 hour, along with the kiln of heating use is cooled to normal temperature, complete the whole sintering procedure of high whiteness sclerotin pottery afterwards.
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104529548A (en) * | 2015-01-23 | 2015-04-22 | 广东省大埔陶瓷工业研究所 | Red-spot crystalline glaze and preparation method of ceramic adopting same |
| CN104761247A (en) * | 2015-03-14 | 2015-07-08 | 广东博华陶瓷有限公司 | Production method of polished tiles having jade stone texture |
| CN105060843A (en) * | 2015-08-17 | 2015-11-18 | 景德镇红叶陶瓷股份有限公司 | Preparation method of reinforced jade-based porcelain and product made of reinforced jade-based porcelain |
| CN108178513A (en) * | 2017-12-05 | 2018-06-19 | 湖南陶润会文化传播有限公司 | Unglazed gorgeous colour response glaze and preparation method thereof |
| CN108218395A (en) * | 2018-01-18 | 2018-06-29 | 江苏高淳陶瓷股份有限公司 | A kind of manufacturing method of sclerotin porcelain |
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| CN103771827A (en) * | 2014-01-04 | 2014-05-07 | 安徽省含山瓷业股份有限公司 | High brightness wear resistant domestic ceramic product |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104529548A (en) * | 2015-01-23 | 2015-04-22 | 广东省大埔陶瓷工业研究所 | Red-spot crystalline glaze and preparation method of ceramic adopting same |
| CN104761247A (en) * | 2015-03-14 | 2015-07-08 | 广东博华陶瓷有限公司 | Production method of polished tiles having jade stone texture |
| CN105060843A (en) * | 2015-08-17 | 2015-11-18 | 景德镇红叶陶瓷股份有限公司 | Preparation method of reinforced jade-based porcelain and product made of reinforced jade-based porcelain |
| CN108178513A (en) * | 2017-12-05 | 2018-06-19 | 湖南陶润会文化传播有限公司 | Unglazed gorgeous colour response glaze and preparation method thereof |
| CN108218395A (en) * | 2018-01-18 | 2018-06-29 | 江苏高淳陶瓷股份有限公司 | A kind of manufacturing method of sclerotin porcelain |
| CN108218395B (en) * | 2018-01-18 | 2020-06-05 | 江苏高淳陶瓷股份有限公司 | Manufacturing method of bone china |
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