CN104149207B - Digital control two-way cutting machine - Google Patents
Digital control two-way cutting machine Download PDFInfo
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- CN104149207B CN104149207B CN201410382460.5A CN201410382460A CN104149207B CN 104149207 B CN104149207 B CN 104149207B CN 201410382460 A CN201410382460 A CN 201410382460A CN 104149207 B CN104149207 B CN 104149207B
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Abstract
The invention discloses a kind of digital control two-way cutting machine, including base component, host part, burst drive disk assembly, bracket component and electric-controlled parts, bracket component is divided into two assemblies of left and right support, it is separately mounted to reinforced concrete foundation the right and left, under the instruction of electric-controlled parts, the mechanism of burst drive disk assembly driving arm parts, thus driving host part to move along Y-axis, host part is by transverse beam assembly, sliding assembly, rip cutting main spindle box assembly, horizontal cutter spindle assemblies, walk knife assembly, hydraulic packages etc. form, under hydraulic package effect, rip cutting main spindle box assembly and horizontal cutter spindle assemblies move along Z-direction, horizontal cutter spindle assemblies drives tooth bar at decelerator driven gear, can also move up and down along Z axis. under Hydraulic Cylinder effect, horizontal cutter can also do horizontal feed along rotating shaft and move, and under the instruction of electric-controlled parts, walks the decelerator driven gear of knife assembly, thus driving other assemblies such as sliding assembly, rip cutting main spindle box to move reciprocatingly along Y-axis.
Description
Technical field
The present invention relates to processing of stone machinery field, relate to stone machining equipment, the stonecutter that concrete and a kind of famine material sawing becomes sheet material is relevant.
Background technology
At stone machining equipment, being particularly applied in the sawing of waste material and become sheet material aspect, tradition all adopts rip cutting saw blade that famine material is carried out sawing, according to required panel height, selects suitable saw blade to cut, after having cut. Unload plate by manually carrying out. Manually unloading plate generally adopts hammer and chisel that sheet material root is beaten, and breaks into two with one's hands with hands. Labor intensity is big, dangerous high, is also easy to cause plate face irregular, causes defective products or waste product.
Summary of the invention
It is an object of the invention to solve problem of the prior art, it is provided that the digital control two-way cutting machine of a kind of high efficiency automatic processing.
For reaching above-mentioned purpose, the present invention adopts the following technical scheme that
Digital control two-way cutting machine, including: base component, host part, burst drive disk assembly, bracket component and the electric-controlled parts cooperated; Wherein, bracket component is divided into two carriage assemblys in left and right, is separately mounted on base component the right and left body of wall; Under the instruction of electric-controlled parts, the mechanism of burst drive disk assembly driving arm parts, thus driving host part to move along Y-axis; Host part includes transverse beam assembly, sliding assembly, rip cutting main spindle box assembly, horizontal cutter spindle assemblies, horizontal cutter base assembly, walks knife assembly, hydraulic package and mair motor assembly; Under hydraulic package effect, rip cutting main spindle box assembly and horizontal cutter spindle assemblies move along Z-direction, and horizontal cutter spindle assemblies also can additionally move up and down along Z axis;Under the Hydraulic Cylinder effect of horizontal cutter base assembly, horizontal cutter spindle assemblies can also do horizontal feed along rotating shaft and move; Under the instruction of electric-controlled parts, walk motor and the decelerator driven gear action of knife assembly, thus driving sliding assembly, rip cutting main spindle box assembly, horizontal cutter spindle assemblies, horizontal chisel holder system to move reciprocatingly along X-axis together.
Described bracket component is divided into two carriage assemblys in left and right, left and right carriage assembly includes slide block, left and right support, screw mandrel, the first bevel gear, copper nut, wherein, left and right support is separately fixed on the right and left body of wall, copper nut is arranged on slide block and screw mandrel cooperatively forms a moving sets, and bevel gear is fixed on one end of screw mandrel.
Described burst drive disk assembly includes connecting tube and adjusts frame, power transmission shaft, burst motor and decelerator, two the second bevel gears, wherein, burst drive disk assembly two ends are coupled by connecting tube and adjustment frame and couple with the left and right support in the carriage assembly of left and right respectively, two the second bevel gears are separately mounted to power transmission shaft two ends, under burst motor and decelerator effect, power transmission shaft and two the second bevel gear rotating campaigns, and described two the second bevel gears intermesh with two the first bevel gears in carriage assembly respectively, under bevel gear transmission, drive left and right support screw mandrel, thus band movable slider moves reciprocatingly along Y-axis.
In described host part, transverse beam assembly includes: crossbeam, tooth bar, and the two ends, left and right of crossbeam couple with the slide block of the left and right carriage assembly of bracket component respectively, under burst drive disk assembly effect, the left and right slide block of driving arm parts, thus driving transverse beam assembly to do burst motion.
Sliding assembly includes: upper connective plate, guide pillar, slide, guide pin bushing, lower linking plate; Wherein, eight guide pin bushings are separately mounted to slide upper and lower surface; Four guide pillars are slidably matched with guide pin bushing respectively, and guide pillar upper end and upper connective plate couple, and lower end and lower linking plate couple, and four guide pillar yoke plates parallel to each other and upper and lower are combined into a rock-steady structure.
Hydraulic package includes: hoist cylinder, oil cylinder fixing base, two-way cut Hydraulic Station; Wherein, two hoist cylinder cylinder parts and upper connective plate couple, and piston rod is coupled by oil cylinder fixing base and slide, cuts under Hydraulic Station effect two-way, the reduction campaign of hoist cylinder drives the relative motion of up and down plate and four guide pillar overall structures and slide, the up and down motion of Z-direction.
Rip cutting main spindle box assembly includes: belt pulley, little gear, gear wheel, forward spindle, rear main shaft, saw blade rear fender, saw blade front pressuring plate, saw blade nut, main spindle box and saw blade; Wherein, belt pulley is installed in forward spindle front end, little gear is installed in rear end, middle by bearings in main spindle box housing, rear rear-end of spindle installs gear wheel, saw blade rear fender, saw blade and saw blade front pressuring plate are installed in front end, the end of thread one saw blade nut of assembling, saw blade is pressed between saw blade rear fender and saw blade front pressuring plate by saw blade nut, middle by bearings in main spindle box housing, size gear engages each other, thus forward spindle and rear main shaft energy relative motion, rip cutting main spindle box assembly is arranged on the lower linking plate of sliding assembly.
Mair motor assembly includes: mair motor, mair motor belt pulley, classical V-belt, wherein, mair motor belt pulley is arranged on mair motor, mair motor is arranged on the upper connective plate of sliding assembly, is coordinated thus driving the saw blade of rip cutting main spindle box assembly to rotate cutting movement by classical V-belt and the belt pulley being arranged on lower linking plate on rip cutting main spindle box assembly.
Horizontal cutter spindle assemblies includes: tooth bar sleeve pipe, motor side shaft coupling, axle head shaft coupling, horizontal cutter shaft, cutter chuck holder adapted, horizontal saw blade, horizontal cutter motor, wherein, horizontal cutter shaft is arranged in tooth bar sleeve pipe by bearing, one end assembling axle head shaft coupling, one end assembling cutter chuck holder adapted, horizontal saw blade is fixed in cutter chuck holder adapted, horizontal cutter motor front end flange dish is arranged on tooth bar sleeve pipe one end, horizontal cutter motor shaft is coupled by cooperation and the horizontal cutter shaft of motor side shaft coupling and axle head shaft coupling, horizontal cutter motor drives horizontal cutter shaft to rotate together with cutter chuck holder adapted, thus realizing the cutting movement of horizontal saw blade.
Horizontal cutter base assembly includes: horizontal cutter base cabinet, cylinder front stall, cylinder front axle, horizontal cutting rotating cylinder, cylinder rear axle, cylinder back seat, rotating shaft, shaft seat, gear mandrel, gear, fishbolt, fishbolt handle, double-stage worm gear worm reducer, wherein, horizontal cutter base cabinet one inner chamber is the column type of opening, and the tooth bar sleeve pipe of horizontal cutter spindle assemblies is assemblied in inside inner chamber and gear mandrel, gear gear, double-stage worm gear worm reducer constitute the kinematic pair that can move up and down along Z axis; The piston rod of horizontal cutting rotating cylinder is assembled together by axle head oscillating bearing and cylinder front stall, cylinder front axle, cylinder front stall is fixed on horizontal cutter base cabinet, horizontal cutting rotating cylinder cylinder body tail end is fixed on shaft seat by cylinder rear axle, cylinder back seat, horizontal cutter base cabinet and shaft seat are coupled by rotating shaft, and under horizontal cutting rotating cylinder effect, horizontal cutter base cabinet rotates within the specific limits along spindle central.
Walk knife assembly to include: cutting feed, cutting feed belt pulley, feed reductor, feed belt pulley, feed gear, feed gear mandrel, feed reducer pedestal, wherein, feed reducer pedestal is arranged in sliding assembly on slide, feed gear mandrel front end assembling feed gear, feed gear and transverse beam assembly middle rack coordinate composition kinematic pair, feed gear mandrel is assemblied on feed reducer pedestal by bearing, feed gear core shaft rear end and feed reductor are assembled together, cutting feed is driven feed belt pulley by cutting feed belt pulley by V-type band, thus driving the rotating campaign of feed gear mandrel and feed gear, realize sliding assembly, rip cutting main spindle box assembly, horizontal cutter spindle assemblies, horizontal chisel holder system moves reciprocatingly along X-axis together.
Adopt technique scheme, cut increase horizontal cutter spindle assemblies and horizontal cutter base assembly on machine basis at original bridge type hydraulic. Can realizing can being made directly the cutting of sheet material root when cutting by the effect of the two assembly, remove the trouble manually unloading plate from, improve efficiency, be substantially reduced disqualification rate, reduce labor intensity, man-machine safety is also greatly improved.
Digital control two-way cutting machine sliding assembly adopts four chromium plating guide pillars and upper, and lower linking plate constitutes a rock-steady structure. More more stable than tradition sled mechanism, intensity is higher, easy more resistant to abrasion and processing and manufacturing, and the lifting of digital control two-way cutting machine adopts hydraulic package. Lifting than conventionally employed screw mandrel, in hgher efficiency, rising or falling speed is fast, failure rate is low.
Accompanying drawing explanation
Accompanying drawing described herein is used for providing a further understanding of the present invention, constitutes the part of the present invention, and the schematic description and description of the present invention is used for explaining the present invention, is not intended that inappropriate limitation of the present invention. In the accompanying drawings:
Fig. 1 is complete machine perspective view of the present invention;
Fig. 2 is main machine structure schematic diagram of the present invention;
Fig. 3 is burst drive disk assembly schematic diagram of the present invention;
Fig. 4 is bracket component schematic diagram of the present invention;
Fig. 5 is transverse beam assembly schematic diagram of the present invention;
Fig. 6 is sliding assembly schematic diagram of the present invention;
Fig. 7 is rip cutting main spindle box component diagram of the present invention;
Fig. 8 is the horizontal cutter spindle assemblies schematic diagram of the present invention;
Fig. 9 is the horizontal cutter base assembly schematic diagram of the present invention;
Figure 10 is feed component diagram of the present invention;
Figure 11 is hydraulic package schematic diagram of the present invention;
Figure 12 is mair motor component diagram of the present invention.
Detailed description of the invention
In order to make the technical problem to be solved, technical scheme and beneficial effect clearly, understand, below in conjunction with drawings and Examples, the present invention is further elaborated. Should be appreciated that specific embodiment described herein is only in order to explain the present invention, is not intended to limit the present invention.
As shown in Fig. 1-Figure 12, digital control two-way cutting machine of the present invention, including: base component 1, host part 2, burst drive disk assembly 3, bracket component 4 and the electric-controlled parts cooperated;Wherein,
Bracket component is divided into two carriage assemblys 41 in left and right, is separately mounted on base component 1 the right and left body of wall 11; Under the instruction of electric-controlled parts, the mechanism of burst drive disk assembly 3 driving arm parts 4, thus driving host part 2 to move along Y-axis; Host part 2 includes transverse beam assembly 21, sliding assembly 22, rip cutting main spindle box assembly 23, horizontal cutter spindle assemblies 24, horizontal cutter base assembly 25, walks knife assembly 26, hydraulic package 27 and mair motor assembly 28; Under hydraulic package 27 acts on, rip cutting main spindle box assembly 23 and horizontal cutter spindle assemblies 25 move along Z-direction, and horizontal cutter spindle assemblies 24 also can additionally move up and down along Z axis; Under the Hydraulic Cylinder effect of horizontal cutter base assembly 25, horizontal cutter spindle assemblies 25 can also do horizontal feed along rotating shaft and move; Under the instruction of electric-controlled parts, walk motor and the decelerator driven gear action of knife assembly 26, thus driving sliding assembly 22, rip cutting main spindle box assembly 23, horizontal cutter spindle assemblies 24, horizontal chisel holder system 25 to move reciprocatingly along X-axis together.
Described bracket component divides 4 for two, left and right carriage assembly 41, left and right carriage assembly 41 includes slide block 41-1, left and right support 41-2, screw mandrel 41-3, the first bevel gear 41-4, copper nut 41-5, wherein, left and right support 41-2 is separately fixed on the right and left body of wall 11, copper nut 41-5 is arranged on slide block 41-1 and screw mandrel 41-3 cooperatively forms a moving sets, and bevel gear 41-4 is fixed on one end of screw mandrel 41-3.
Described burst drive disk assembly 3 includes connecting tube and adjusts frame 31-1, power transmission shaft 31-2, burst motor and decelerator 31-3, two the second bevel gear 31-4, wherein, burst drive disk assembly 3 two ends are coupled by connecting tube and adjustment frame 31-1 and couple with the left and right support 41-2 in left and right carriage assembly 41 respectively, two the second bevel gear 31-4 are separately mounted to power transmission shaft 31-2 two ends, under burst motor and decelerator 31-3 effect, power transmission shaft 31-2 and two the second bevel gear 31-4 rotating campaigns, and described two the second bevel gear 31-4 intermesh with two the first bevel gear 41-4 in carriage assembly 41 respectively, under bevel gear transmission, drive left and right support screw mandrel 41-3, thus band movable slider 41-1 moves reciprocatingly along Y-axis.
In described host part 2, transverse beam assembly 21 includes: crossbeam 21-1, tooth bar 21-2, the two ends, left and right of crossbeam 21-1 couple with the slide block 41-1 of the left and right carriage assembly 41 of bracket component 4 respectively, under burst drive disk assembly 3 acts on, the left and right slide block 41-1 of driving arm parts, thus driving transverse beam assembly 21 to do burst motion.
Sliding assembly 22 includes: upper connective plate 22-1, guide pillar 22-2, slide 22-3, guide pin bushing 22-4, lower linking plate 22-5; Wherein, eight guide pin bushing 22-4 are separately mounted to slide 22-3 upper and lower surface; Four guide pillar 22-2 are slidably matched with guide pin bushing 22-4 respectively, and guide pillar 22-2 upper end and upper connective plate 22-1 couple, and lower end and lower linking plate 22-5 couple, and four guide pillar 22-2 yoke plates parallel to each other and upper and lower are combined into a rock-steady structure.
Hydraulic package 27 includes: hoist cylinder 27-1, oil cylinder fixing base 27-2, two-way cut Hydraulic Station 27-3; Wherein, two hoist cylinder 27-1 cylinder parts and upper connective plate 22-1 couple, piston rod is coupled by oil cylinder fixing base 27-2 and slide 22-3, cut under Hydraulic Station 27-3 effect two-way, the reduction campaign of lifting hydraulic cylinder 27-1 drives the relative motion of up and down plate and four guide pillar 22-2 overall structures and slide 22-3, the up and down motion of Z-direction.
Rip cutting main spindle box assembly 23 includes: belt pulley 23-1, little gear 23-2, gear wheel 23-3, forward spindle 23-4, rear main shaft 23-5, saw blade rear fender 23-6, saw blade front pressuring plate 23-7, saw blade nut 23-8, main spindle box 23-9 and saw blade 23-10, wherein, belt pulley 23-1 is installed in forward spindle 23-4 front end, little gear 23-2 is installed in rear end, middle by bearings in main spindle box 23-9 housing, rear rear-end of spindle installs gear wheel 23-3, saw blade rear fender 23-6 is installed in front end, saw blade 23-10 and saw blade front pressuring plate 23-7, the end of thread one saw blade nut 23-8 of assembling, saw blade 23-10 is pressed between saw blade rear fender 23-6 and saw blade front pressuring plate 23-7 by saw blade nut 23-8, middle by bearings in main spindle box 23-9 housing, size gear engages each other, thus forward spindle 23-4 and rear main shaft 23-5 energy relative motion, rip cutting main spindle box assembly 23 is arranged on the lower linking plate 22-5 of sliding assembly 22.
Mair motor assembly 28 includes: mair motor 28-1, mair motor belt pulley 28-2, classical V-belt 28-3, wherein, mair motor belt pulley 28-2 is arranged on mair motor 28-1, mair motor 28-1 is arranged on the upper connective plate 22-1 of sliding assembly 22, is coordinated thus driving the saw blade 23-10 of rip cutting main spindle box assembly 23 to rotate cutting movement by classical V-belt 28-3 and the belt pulley 23-1 being arranged on lower linking plate 22-5 on rip cutting main spindle box assembly 23.
Horizontal cutter spindle assemblies 24 includes: tooth bar sleeve pipe 24-1, motor side shaft coupling 24-2, axle head shaft coupling 24-3, horizontal cutter shaft 24-4, cutter chuck holder adapted 24-5, horizontal saw blade 24-6, horizontal cutter motor 24-7, wherein, horizontal cutter shaft 24-4 is arranged in tooth bar sleeve pipe 24-1 by bearing, one end assembling axle head shaft coupling 24-3, one end assembling cutter chuck holder adapted 24-5, horizontal saw blade 24-6 is fixed in cutter chuck holder adapted 24-5, horizontal cutter motor 24-7 front end flange dish is arranged on tooth bar sleeve pipe 24-1 one end, horizontal cutter motor 24-7 axle is coupled by cooperation and the horizontal cutter shaft 24-4 of motor side shaft coupling 24-3 and axle head shaft coupling 24-3, horizontal cutter motor 24-7 drives horizontal cutter shaft 24-4 to rotate together with cutter chuck holder adapted 24-5, thus realizing the cutting movement of horizontal saw blade.
Horizontal cutter base assembly 25 includes: horizontal cutter base cabinet 25-1, cylinder front stall 25-2, cylinder front axle 25-3, horizontal cutting rotating cylinder 25-4, cylinder rear axle 25-5, cylinder back seat 25-6, rotating shaft 25-7, shaft seat 25-8, gear mandrel 25-9, gear 25-10, fishbolt 25-11, fishbolt handle 25-12, double-stage worm gear worm reducer 25-13, wherein, horizontal cutter base cabinet 25-1 mono-inner chamber is the column type of opening, the tooth bar sleeve pipe 24-1 of horizontal cutter spindle assemblies 24 is assemblied in inside inner chamber and gear mandrel 25-9, gear gear 25-10, double-stage worm gear worm reducer 25-13 constitutes the kinematic pair that can move up and down along Z axis, the piston rod of horizontal cutting rotating cylinder 25-4 is assembled together with cylinder front stall 25-2, cylinder front axle 25-3 by axle head oscillating bearing, cylinder front stall 25-2 is fixed on horizontal cutter base cabinet 25-1, horizontal cutting rotating cylinder 25-4 cylinder body tail end is fixed on shaft seat 25-8 by cylinder rear axle 25-5, cylinder back seat 25-6, horizontal cutter base cabinet 25-1 and shaft seat 25-8 is coupled by rotating shaft 25-7, and under horizontal cutting rotating cylinder 25-4 effect, horizontal cutter base cabinet 25-1 rotates within the specific limits along rotating shaft 25-7 center.
Walk knife assembly 26 to include: cutting feed 26-1, cutting feed belt pulley 26-2, feed reductor 26-3, feed belt pulley 26-4, feed gear 26-5, feed gear mandrel 26-6, feed reducer pedestal 26-7;Wherein, feed reducer pedestal 26-7 is arranged in sliding assembly 22 on slide 22-4, feed gear mandrel 26-6 front end assembling feed gear 26-5, feed gear and transverse beam assembly 21 middle rack 26-2 coordinate composition kinematic pair, feed gear mandrel 26-6 is assemblied on feed reducer pedestal 26-7 by bearing, feed gear mandrel 26-6 rear end and feed reductor 26-3 are assembled together, cutting feed 26-1 is driven feed belt pulley 26-4 by cutting feed belt pulley 26-2 by V-type band, thus driving the rotating campaign of feed gear mandrel 26-6 and feed gear 26-5, realize sliding assembly 22, rip cutting main spindle box assembly 23, horizontal cutter spindle assemblies 24, horizontal chisel holder system 25 moves reciprocatingly along X-axis together.
During work:
1, manual mode:
A pins the front button of electric-control system handle, and the burst decelerator in burst drive disk assembly drives left and right power transmission shaft and power transmission shaft one and bevel gear, power transmission shaft two and bevel gear thereof. Engaging thus driving left and right support screw mandrel at the bevel gear with left and right screw mandrel, driving slide block to move along holder orientation (Y+ axle), stop to encountering front limit switch position.
B, pins the rear button of electric-control system handle, and the burst decelerator in burst drive disk assembly drives left and right power transmission shaft and power transmission shaft one and bevel gear, power transmission shaft two and bevel gear thereof. Engaging thus driving left and right support screw mandrel at the bevel gear with left and right screw mandrel, driving slide block to move along holder orientation (Y-axle), stop to encountering rear limit switch position.
C, pins the upper button of electric-control system handle. Two-way Hydraulic Station of cutting receives automatically controlled instruction, and to hoist cylinder fuel feeding, piston rod elongation drives 4 guide pillars and upper and lower yoke plate to constitute rock-steady structure, along (Z+ axle) motion, rises to limit superior switch and stops.
D, pins the lower button of electric-control system handle. Two-way Hydraulic Station of cutting receives automatically controlled instruction, and to hoist cylinder fuel feeding, piston rod shrinks and drives 4 guide pillars and upper and lower yoke plate to constitute rock-steady structure, along (Z-axle) motion, drops to limit superior switch and stops.
E, pinning the left button of electric-control system handle, the feed gear walking knife assembly engages at the tooth bar of crossbeam, drives other assemblies such as sliding assembly, rip cutting main spindle box assembly, horizontal cutter spindle assemblies, horizontal chisel holder system, along (Y+ axle) motion, stop to limit on the left switch.
F, pinning the right button of electric-control system handle, the feed gear walking knife assembly engages at the tooth bar of crossbeam, drives other assemblies such as sliding assembly, rip cutting main spindle box assembly, horizontal cutter spindle assemblies, horizontal chisel holder system, along (Y-axle) motion, stop to limit on the right-right-hand limit switch.
G, on crawl electric cabinet, mair motor starts button, and mair motor starts, and mair motor belt pulley is with by V, and after driving main spindle box, the belt pulley of main shaft rotates. Big again through in main spindle box assembly, little gear engages, and drives forward spindle to rotate. Saw blade is finally made to rotate.
H, mair motor stop button on crawl electric cabinet, mair motor slowly stops transmission from rotation status, and mair motor belt pulley is with by V, and after driving main spindle box, the belt pulley of main shaft also slowly stops the rotation. Big again through in main spindle box assembly, little gear engages, and drives forward spindle to stop the rotation. Saw blade is finally made to stop the rotation.
I, the horizontal cutter pinning electric-control system handle rises button, and double-stage worm gear worm reducer passes through gear driving rack sleeve pipe, takes the parts such as tooth bar sleeve pipe and horizontal cutter motor, horizontal cutter shaft, horizontal saw blade to, along (Z+ axle) direction, rise to limit superior switch and stop.
J, button drops in the horizontal cutter pinning electric-control system handle, and double-stage worm gear worm reducer passes through gear driving rack sleeve pipe, takes the parts such as tooth bar sleeve pipe and horizontal cutter motor, horizontal cutter shaft, horizontal saw blade to, along (Z-axle) direction, drop to limit inferior switch and stop.
K, horizontal cutter electric motor starting button on crawl electric cabinet, horizontal motor starts, and drives horizontal cutter shaft and horizontal cutterhead to rotate by shaft coupling, finally makes horizontal saw blade rotate.
L, horizontal cutter motor stop button on crawl electric cabinet, horizontal motor slowly stops the rotation, and drives horizontal cutter shaft and horizontal cutterhead slowly to stop the rotation by shaft coupling, finally makes horizontal saw blade stop the rotation.
M, pins rotary knob before the horizontal cutter of electric-control system handle, and bidirectional hydraulic station obtains automatically controlled instruction, to horizontal cutting rotating cylinder fuel feeding, horizontally rotate cylinder piston rod elongation, promote casing to rotate within the specific limits along spindle central, encounter front travel switch and stop.
N, pins rotary knob after the horizontal cutter of electric-control system handle. Bidirectional hydraulic station obtains automatically controlled instruction, to horizontal cutting rotating cylinder fuel feeding, horizontally rotates cylinder piston rod and shortens, pull casing to rotate within the specific limits along spindle central, encounters rear travel switch and stop.
O, the crawl lifting of horizontal cutter Z-direction, it is necessary to rotated counterclockwise by fishbolt handle and unclamp fishbolt, just can carry out elevating movement.
2, auto state
A, under manual mode, to numerical control Double Directional Cutting machine according to the length of rough stone block to lifting travel, left and right stroke, the technological parameter such as burst thickness sets.
B, by electric-control system select button, is converted to auto state. Crawl automatic button, now mair motor rotates, and by mair motor belt wheel by a series of drive mechanisms such as V bands, the vertical saw blade of final drive rotates. Then horizontal cutter electric motor starting, by parts such as shaft coupling, power transmission shaft, cutterheads, drives horizontal saw blade to rotate. Cutting feed starts, feed belt wheel be with by V, drives the belt wheel of feed reductor, under turbine and worm effect, is finally that feed gear rotates, and under the engagement with crossbeam tooth bar, makes vertical saw blade and horizontal saw blade carry out the motion of (Y+ axle) sawing.
C, vertical saw blade is than horizontal saw blade elder generation sawing, and horizontal saw blade heel enters, and thus can complete rough stone block sheet material sawing process, complete a sawing stroke, it is possible to sawing gets off a sheet material, it is not necessary to manually carry out unloading plate.
D, after completing one stroke, mair motor and horizontal cutter motor stop the rotation, and make vertical saw blade and horizontal saw blade stop the rotation. Horizontal cutter cylinder action, the limit after making horizontal saw blade be retracted into rotation along rotating shaft. Then hoist cylinder action, makes guide pillar and upper and lower yoke plate, mair motor parts, spindle box part, and the miscellaneous part such as horizontal blade insert rises to up stroke, walks knife assembly action simultaneously, and slide parts are retracted into right lateral journey. After completing this series of actions. The burst thickness that burst drive disk assembly sets according to electric-control system carries out burst. After burst completes, carry out the sawing motion of next stroke.
E, the thickness according to the width of famine material and required sheet material, calculate the number of times of wanted sawing, machine is automatically performed above-mentioned a series of actions, it is achieved automatization.
Described above illustrate and describes the preferred embodiments of the present invention, as previously mentioned, it is to be understood that the present invention is not limited to form disclosed herein, it is not to be taken as the eliminating to other embodiments, and can be used for other combinations various, amendment and environment, and in invention contemplated scope described herein, can be modified by the technology of above-mentioned instruction or association area or knowledge.And the change that those skilled in the art carry out and change are without departing from the spirit and scope of the present invention, then all should in the protection domain of claims of the present invention.
Claims (1)
1. digital control two-way cutting machine, it is characterised in that: including: base component (1), host part (2), burst drive disk assembly (3), bracket component (4) and the electric-controlled parts (5) cooperated; Wherein, bracket component is divided into two carriage assemblys (41) in left and right, is separately mounted on base component (1) the right and left body of wall (11); Under the instruction of electric-controlled parts, the mechanism of burst drive disk assembly (3) driving arm parts (4), thus driving host part (2) to move along Y-axis; Host part (2) includes transverse beam assembly (21), sliding assembly (22), rip cutting main spindle box assembly (23), horizontal cutter spindle assemblies (24), horizontal cutter base assembly (25), walks knife assembly (26), hydraulic package (27) and mair motor assembly (28); Under hydraulic package (27) acts on, rip cutting main spindle box assembly (23) and horizontal cutter spindle assemblies (24) move along Z-direction, and horizontal cutter spindle assemblies (24) also can additionally move up and down along Z axis; Under the Hydraulic Cylinder effect of horizontal cutter base assembly (25), horizontal cutter spindle assemblies (24) can also be done horizontal feed along rotating shaft and be moved; Under the instruction of electric-controlled parts, walk motor and the decelerator driven gear action of knife assembly (26), thus driving sliding assembly (22), rip cutting main spindle box assembly (23), horizontal cutter spindle assemblies (24), horizontal cutter base assembly (25) to move reciprocatingly along X-axis together;
Described bracket component (4) is divided into two carriage assemblys (41) in left and right, left and right carriage assembly (41) includes slide block (41-1), left and right support (41-2), screw mandrel (41-3), the first bevel gear (41-4), copper nut (41-5), wherein, left and right support (41-2) is separately fixed on the right and left body of wall (11), copper nut (41-5) is arranged on slide block (41-1) and screw mandrel (41-3) cooperatively forms a moving sets, and bevel gear (41-4) is fixed on one end of screw mandrel (41-3);
Described burst drive disk assembly (3) includes connecting tube and adjusts frame (3-1), power transmission shaft (3-2), burst motor and decelerator (3-3), two the second bevel gears (31-4), wherein, burst drive disk assembly (3) two ends are coupled by connecting tube and adjustment frame (3-1) and couple with the left and right support (41-2) in left and right carriage assembly (41) respectively, two the second bevel gears (31-4) are separately mounted to power transmission shaft (31-2) two ends, under burst motor and decelerator (31-3) act on, power transmission shaft (31-2) and the rotating campaign of two the second bevel gears (31-4), and described two the second bevel gears (31-4) are intermeshed with two the first bevel gears (41-4) in carriage assembly (41) respectively, under bevel gear transmission, drive left and right support screw mandrel (41-3), thus band movable slider (41-1) moves reciprocatingly along Y-axis,
In described host part (2), transverse beam assembly (21) including: crossbeam (21-1), tooth bar (21-2), the two ends, left and right of crossbeam (21-1) couple with the slide block (41-1) of the left and right carriage assembly (41) of bracket component (4) respectively, under burst drive disk assembly (3) acts on, the left and right slide block (41-1) of driving arm parts, thus driving transverse beam assembly (21) to do burst motion;
Sliding assembly (22) including: upper connective plate (22-1), guide pillar (22-2), slide (22-3), guide pin bushing (22-4), lower linking plate (22-5); Wherein, eight guide pin bushings (22-4) are separately mounted to slide (22-3) upper and lower surface;Four guide pillars (22-2) are slidably matched with guide pin bushing (22-4) respectively, guide pillar (22-2) upper end and upper connective plate (22-1) couple, lower end and lower linking plate (22-5) couple, and four guide pillar (22-2) yoke plates parallel to each other and upper and lower are combined into a rock-steady structure;
Hydraulic package (27) including: hoist cylinder (27-1), oil cylinder fixing base (27-2), two-way cuts Hydraulic Station (27-3); Wherein, two hoist cylinder (27-1) cylinder parts and upper connective plate (22-1) couple, piston rod is coupled by oil cylinder fixing base (27-2) and slide (22-3), cut under Hydraulic Station (27-3) effect two-way, the reduction campaign of hoist cylinder (27-1) drives the relative motion of up and down plate and four guide pillar (22-2) overall structures and slide (22-3), the up and down motion of Z-direction;
Rip cutting main spindle box assembly (23) including: belt pulley (23-1), little gear (23-2), gear wheel (23-3), forward spindle (23-4), rear main shaft (23-5), saw blade rear fender (23-6), saw blade front pressuring plate (23-7), saw blade nut (23-8), main spindle box (23-9) and saw blade (23-10), wherein, belt pulley (23-1) is installed in forward spindle (23-4) front end, little gear (23-2) is installed in rear end, middle by bearings in main spindle box (23-9) housing, rear rear-end of spindle installs gear wheel (23-3), saw blade rear fender (23-6) is installed in front end, saw blade (23-10) and saw blade front pressuring plate (23-7), the end of thread one saw blade nut (23-8) of assembling, saw blade (23-10) is pressed between saw blade rear fender (23-6) and saw blade front pressuring plate (23-7) by saw blade nut (23-8), middle by bearings in main spindle box (23-9) housing, size gear engages each other, thus forward spindle (23-4) and rear main shaft (23-5) energy relative motion, rip cutting main spindle box assembly (23) is arranged on the lower linking plate (22-5) of sliding assembly (22),
Mair motor assembly (28) including: mair motor (28-1), mair motor belt pulley (28-2), classical V-belt (28-3), wherein, mair motor belt pulley (28-2) is arranged on mair motor (28-1), mair motor (28-1) is arranged on the upper connective plate (22-1) of sliding assembly (22), coordinated thus driving the saw blade (23-10) of rip cutting main spindle box assembly (23) to rotate cutting movement by classical V-belt (28-1) and the belt pulley (23-1) being arranged in upper rip cutting main spindle box assembly (23) of lower linking plate (22-5),
Horizontal cutter spindle assemblies (24) including: tooth bar sleeve pipe (24-1), motor side shaft coupling (24-2), axle head shaft coupling (24-3), horizontal cutter shaft (24-4), cutter chuck holder adapted (24-5), horizontal saw blade (24-6), horizontal cutter motor (24-7), wherein, it is inner that horizontal cutter shaft (24-4) is arranged on tooth bar sleeve pipe (24-1) by bearing, one end assembling axle head shaft coupling (24-3), one end assembling cutter chuck holder adapted (24-5), horizontal saw blade (24-6) is fixed in cutter chuck holder adapted (24-5), horizontal cutter motor (24-7) front end flange dish is arranged on tooth bar sleeve pipe (24-1) one end, horizontal cutter motor (24-7) axle is coupled by cooperation and the horizontal cutter shaft (24-4) of motor side shaft coupling (24-2) and axle head shaft coupling (24-3), horizontal cutter motor (24-7) drives horizontal cutter shaft (24-4) and cutter chuck holder adapted (24-5) to rotate together, thus realizing the cutting movement of horizontal saw blade,
Horizontal cutter base assembly (25) including: horizontal cutter base cabinet (25-1), cylinder front stall (25-2), cylinder front axle (25-3), horizontal cutting rotating cylinder (25-4), cylinder rear axle (25-5), cylinder back seat (25-6), rotating shaft (25-7), shaft seat (25-8), gear mandrel (25-9), gear (25-10), fishbolt (25-11), fishbolt handle (25-12), double-stage worm gear worm reducer (25-13), wherein, horizontal cutter base cabinet (25-1) inner chamber is the column type of opening, the tooth bar sleeve pipe (24-1) of horizontal cutter spindle assemblies (24) is assemblied in inside inner chamber and gear mandrel (25-9), gear (25-10), double-stage worm gear worm reducer (25-13) constitutes the kinematic pair that can move up and down along Z axis,The piston rod of horizontal cutting rotating cylinder (25-4) is by axle head oscillating bearing and cylinder front stall (25-2), cylinder front axle (25-3) is assembled together, cylinder front stall (25-2) is fixed on horizontal cutter base cabinet (25-1), horizontal cutting rotating cylinder (25-4) cylinder body tail end passes through cylinder rear axle (25-5), cylinder back seat (25-6) is fixed on shaft seat (25-8), horizontal cutter base cabinet (25-1) and shaft seat (25-8) are coupled by rotating shaft (25-7), under horizontal cutting rotating cylinder (25-4) acts on, horizontal cutter base cabinet (25-1) rotates within the specific limits along rotating shaft (25-7) center,
Walk knife assembly (26) to include: cutting feed (26-1), cutting feed belt pulley (26-2), feed reductor (26-3), feed belt pulley (26-4), feed gear (26-5), feed gear mandrel (26-6), feed reducer pedestal (26-7), wherein, feed reducer pedestal (26-7) is arranged in sliding assembly (22) on slide (22-4), feed gear mandrel (26-6) front end assembling feed gear (26-5), feed gear and transverse beam assembly (21) middle rack (21-2) coordinate composition kinematic pair, feed gear mandrel (26-6) is assemblied on feed reducer pedestal (26-7) by bearing, feed gear mandrel (26-6) rear end and feed reductor (26-3) are assembled together, cutting feed (26-1) is driven feed belt pulley (26-4) by cutting feed belt pulley (26-2) by V-type band, thus driving feed gear mandrel (26-6) and the rotating campaign of feed gear (26-5), realize sliding assembly (22), rip cutting main spindle box assembly (23), horizontal cutter spindle assemblies (24), horizontal chisel holder system (25) moves reciprocatingly along X-axis together.
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| CN104149207B true CN104149207B (en) | 2016-06-15 |
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| CN104441262A (en) * | 2014-12-22 | 2015-03-25 | 福建省南安市巨轮机械有限公司 | Feedstock slab bottom horizontal cutting machine |
| CN106424894B (en) * | 2015-08-19 | 2018-05-18 | 维嘉数控科技（苏州）有限公司 | Scribing machine |
| CN107116258B (en) * | 2017-05-17 | 2019-01-22 | 徐州鑫固钢模有限公司 | A kind of Bridge Management matter steel double-station cutting machine |
| CN114800881A (en) * | 2022-03-11 | 2022-07-29 | 航天材料及工艺研究所 | Sample ring cutting device with symmetrical mask body |
| CN116605796B (en) * | 2023-07-21 | 2023-10-10 | 泰兴市康森爱特传动设备科技有限公司 | Elevating platform transmission device |
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