CN103935171B - A kind of large-scale environmental protection vertical type multifunctional 3 D carving machine - Google Patents
A kind of large-scale environmental protection vertical type multifunctional 3 D carving machine Download PDFInfo
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- CN103935171B CN103935171B CN201410077893.XA CN201410077893A CN103935171B CN 103935171 B CN103935171 B CN 103935171B CN 201410077893 A CN201410077893 A CN 201410077893A CN 103935171 B CN103935171 B CN 103935171B
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Abstract
nullThe present invention provides a kind of large-scale environmental protection vertical type multifunctional 3 D carving machine，Improvement to existing large-scale engraving machine，Increase the amount of feeding of Z axis engraving distance center axle，The engraving feed distance center axle of Z，Movable feed is replaced with Y crossbeam、Z feed stroke moves in column width、Y crossbeam is conducted oneself with dignity about 3 tons，The so movable machine cutting large-scale carving blank (high up to 3 meters more than * 3 meters wide) contrast in the market，Good stability，Precision is high，Mechanical strength and speed are even better，Improve process velocity about 35 times，And when cutting blank，Multiaxis programming postpositive disposal path is controlled in conjunction with NC，Material piecemeal unnecessary for blank is cut down，Clout carries out secondary operations utilization，Also has purification water pool，Purify sewage and be circulated utilization，Avoid causing water pollution，Waste water resource.The present invention not only reduces noise and dust pollution, and makes overall more sophisticated.
Description
Technical field
The present invention relates to a kind of large-scale environmental protection vertical type multifunctional 3 D carving machine.
Background technology
Stone carving belongs to sculpture category, is a kind of plastic arts form reacting social life, has souvenir, symbolic meaning.Current large-scale carving
Carve machinery, outside for blank spare volume material piecemeal cutting take off again with, simply unnecessary part is polished into powdery and is allowed to come off,
The most not only waste material, lose time, and dust out of polishing extremely affects environmental protection.Currently for large-scale and huge stone carving, still
Using manual processing method, workman utilizes electric circular saw blanking, recycling axe, hammer into shape, the instrument such as chisel carries out polish.When processing huge stone carving,
Workman sets up scaffold in stone carving periphery, scaffold has several simultaneously or the different parts of stone carving is processed by tens workmans.Processing site
Be often filled with dust, electric circular saw noise huge, and the labor intensity of workman is very big, and the physical and mental health of workman is all caused by these factors
Have a strong impact on, and be the dual waste to manpower and materials, additionally, working (machining) efficiency is low, cost of labor is high, limit manufacturing enterprise's development.
Summary of the invention
For the problems referred to above, the present invention provides the good stability that a kind of cutting accuracy is high, cut, and in turn ensure that workman's is healthy and social
The one large-scale environmental protection vertical type multifunctional 3 D carving machine of Environmental Health.
For reaching above-mentioned purpose, a kind of large-scale environmental protection vertical type multifunctional 3 D carving machine of the present invention, including Work piece rotary disc unit, to workpiece
Carry out the engraving machine unit carved and decontamination cycle pond and numerical control turn-key system cabinet；
Described Work piece rotary disc unit includes support for rotary disc, the some Work piece rotary discs being arranged on described support for rotary disc, is arranged on described support for rotary disc
On inverted U-shaped frame and be arranged on the support for rotary disc gearshift bottom described support for rotary disc, wherein, described Work piece rotary disc pass through A axle servo
Driving mechanisms control rotates around central axis, and described inverted U-shaped frame is provided with top with described Work piece rotary disc workpiece one to one, wherein said
The top outstanding top arranging described Work piece rotary disc of workpiece, described site location device includes the chassis guide rail of at least two parallel settings and one
Chassis screw mandrel, described chassis guide rail is respectively placed in the both sides of described chassis screw mandrel；
Described engraving machine unit includes base, be arranged on described base at least one root post and be arranged on the crossbeam on described column, its
Described in crossbeam be provided with some mounting seats, described mounting seat is provided with the spindle motor for clamping cutter and motor cutter sweep, described engraving
Machine unit also includes X-axis servo-actuating device, Y-axis servo-actuating device, Z axis servo-actuating device；Bearing of trend with described strut length
For X-axis, the bearing of trend of described crossbeam length is Y-axis, and the direction vertical with the plane that described X-axis and Y-axis are constituted is Z axis, described horizontal stroke
Beam is driven by described Z axis drive mechanism and moves along Z-direction, and described mounting seat is driven by described Y-axis drive mechanism and moves along Y direction
Dynamic.
Further, described engraving machine unit includes that two root posts, the two ends of described crossbeam are separately positioned on two columns, on described column
It is provided with X column tooth bar, described crossbeam is provided with the X column gear coordinated with X column tooth bar, described column is also equipped with X column
Guide rail, described crossbeam is provided with the X column slide block adaptive with X column guide rail, and described X column gear is controlled by X-axis servo-actuating device；
Described X column gear and X column guide rail are arranged on the forward surface of two columns.
Further, two described columns are connected by fixing connecting rod, and the two ends of wherein said fixing connecting rod connect two described columns respectively
Top.
Further, described spindle motor and motor cutter sweep side are provided with for the water injection dust control device of cutter water filling.
Further, described crossbeam is provided with crossbeam screw mandrel, described spindle motor is provided with the crossbeam screw adaptive with crossbeam screw mandrel, institute
Stating and be also equipped with beam guideway on crossbeam, described crossbeam screw mandrel has Y-axis servo-actuating device to control；Arrange on described Y-axis servo-actuating device
There is X column tooth bar, described X-axis be provided with the X column gear adaptive with X column tooth bar, described X-axis is also equipped with X column guide rail,
Being provided with the X column slide block adaptive with X column guide rail in described X-axis, described X column tooth bar is driven by described X-axis servo-actuating device
Move in the X-axis direction.
Beneficial effects of the present invention:
A kind of large-scale environmental protection vertical type multifunctional 3 D carving machine of the present invention, by adding support for rotary disc gearshift, greatly on Work piece rotary disc
The big amount of feeding increasing Z-direction engraving, makes engraving the most flexible；The position adjustment again crossbeam installed on the forward surface of two columns, Ke Yiti
High stability, reduces noise；Add for the water injection dust control device of cutter water filling at spindle motor and motor cutter sweep side, can be significantly
Reduce dust, make operating environment more sophisticated.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of large-scale environmental protection vertical type multifunctional 3 D carving machine of the present invention.
Detailed description of the invention
Below in conjunction with Figure of description, the present invention will be further described.
As it is shown in figure 1, a kind of large-scale environmental protection vertical type multifunctional 3 D carving machine of the present embodiment, including Work piece rotary disc unit, workpiece is entered
The engraving machine unit of row engraving and decontamination cycle pond 163 and numerical control turn-key system cabinet 20.
Described engraving machine unit includes base, be arranged on described base at least one root post and be arranged on the crossbeam on described column, its
Described in crossbeam be provided with some mounting seats, described mounting seat is provided with the spindle motor for clamping cutter and motor cutter sweep, described engraving
Machine unit also includes X-axis servo-actuating device, Y-axis servo-actuating device, Z axis servo-actuating device；Bearing of trend with described strut length
For X-axis, the bearing of trend of described crossbeam length is Y-axis, and the direction vertical with the plane that described X-axis and Y-axis are constituted is Z axis, described horizontal stroke
Beam is driven by described Z axis drive mechanism and moves along Z-direction, and described mounting seat is driven by described Y-axis drive mechanism and moves along Y direction
Dynamic.
Described Work piece rotary disc unit includes support for rotary disc 151, the some Work piece rotary discs 1 being arranged on described support for rotary disc, is arranged on described turning
Inverted U-shaped frame 152 on disc carrier and be arranged on the support for rotary disc gearshift 16 bottom described support for rotary disc, wherein, described Work piece rotary disc
Controlling to rotate around central axis by A axle servo-actuating device, described inverted U-shaped frame is provided with and described Work piece rotary disc workpiece top one to one
Point 153, the top outstanding top that described Work piece rotary disc is set of wherein said workpiece, namely described support for rotary disc 151 and inverted U-shaped frame 152 phase
Connecting, on inverted U-shaped frame 152, the top of corresponding described Work piece rotary disc 1 is outstanding sets workpiece top 153.Support for rotary disc gearshift 16 include to
The chassis guide rail of few two parallel settings and a chassis screw mandrel, described chassis guide rail is respectively placed in the both sides of described chassis screw mandrel；Described turn
Disc carrier gearshift 16 is located at the bottom of described support for rotary disc 151, this support for rotary disc gearshift 16 include two chassis guide rails 161 and
Article one, chassis screw mandrel 162, described two chassis guide rails 161 are placed in the both sides of chassis screw mandrel 162, and described at least two chassis guide rails 161
And chassis screw mandrel 162 all be arranged in parallel along Z axis.
Described engraving machine includes base 2, X column 3, Y crossbeam 4, Z axis servo-actuating device 5, X-axis servo-actuating device 6 and main shaft
Motor 7, described X column 3 is fixed on base 2, and described Y crossbeam 4 is arranged on X column 3 and is driven by Z axis servo-actuating device 5
Moving and move along Z axis, described spindle motor 7 is arranged on Y crossbeam 4 and is driven down by X-axis servo-actuating device 6 and moves along the x-axis, described
It is provided with mounting seat 8 and Y-axis servo-actuating device on spindle motor 7, described mounting seat 8 is provided with the spindle motor 7 for clamping cutter
And motor cutter sweep 9, described mounting seat 8 has the driving of Y-axis servo-actuating device to move along Y-axis.Cutter such as saw blade or engraving member are contained in
On motor cutter sweep 9, concrete, to need the target of engraving to determine, afterwards by driving motor 10 band motor cutter sweep 9 high-speed rotary
Turning, the cutter of high speed rotating moves and can be processed workpiece to during workpiece；
In the present embodiment, described Y crossbeam 4 can slide on X column 3, and it is specific as follows: described X column 3 is two, Y crossbeam
The two ends of 4 are separately positioned on two X columns 3, described X column 3 is provided with X column tooth bar 11, described Y crossbeam 4 is provided with
The X column gear coordinated with X column tooth bar 11, described column 3 is also equipped with X column guide rail 12, described Y crossbeam 4 is provided with
With the X column slide block of X column guide rail 12 adaptation, described X column tooth bar 11 is controlled by Z axis servo-actuating device 5.Wherein, described X
Column tooth bar 11 and X column guide rail 12 is arranged on the forward surface of two X columns 3, and described column gear is respectively provided in the both ends of the surface of crossbeam.
It is arranged such, the stability that crossbeam runs can be greatly improved, certainly, for improving its stability further, also can set left and right pillar more fixing even
Bar 18, the two ends making this left and right pillar fix connecting rod 18 are connected to the top of two X columns 3, make two X columns 3 by base 2, Y
Crossbeam 4 and left and right pillar are fixed connecting rod 18 three and are connected as a single entity, and stability is more preferable, also can reduce noise.
The side of described motor cutter sweep 9 is provided with for the water injection dust control device 17 of cutter water filling, simple for, this water injection dust control
Device 17 can be a shower nozzle, with to carrying out around cutter spraying water droplet.It is arranged such, is being that large-scale or huge stone is carved with cutter
Time, the dust of generation can be drenched by water injection dust control device 17 and be formed in the sewage purification pond that sewage flows to below workbench, without floating
Aloft, human body is produced impact, thus improves working environment.
Drive X column tooth bar 11 to rotate by the control of Z axis servo-actuating device 5, and then be converted into the linear motion of column gear, Y
Crossbeam 4 is slidably disposed on X column 3 by the drive joining merga pass column gear of X column slide block with X column guide rail 12.
Certainly, in above-described embodiment, about employing, two X columns 3 ensure the integral rigidity of whole engraving machine, and two, left and right X
Being both provided with X column tooth bar 11 on column 3, Z axis servo-actuating device 5 synchronizes to drive two X column tooth bars 11, certainly, as required
The quantity of X column 3 can be selected, the most only need to use an X column 3 or multiple X column 3 is set strengthen engraving machine further
Intensity.
In the present embodiment, described spindle motor 7 can slide on Y crossbeam 4, specific as follows: is provided with Y crossbeam on described Y crossbeam 4
Screw mandrel 13, described spindle motor 7 is provided with and the Y crossbeam screw of Y crossbeam screw mandrel 13 adaptation, described Y crossbeam 4 is also equipped with Y
Beam guideway 14, described spindle motor 7 is provided with the Y crossbeam slide block with Y beam guideway 14 adaptation, and described Y crossbeam screw mandrel 13 has X
Axle servo-actuating device 6 controls.
Drive Y crossbeam screw mandrel 13 to rotate by the control of X-axis servo-actuating device 6, and then be converted into the linear motion of Y crossbeam screw,
Spindle motor 7 is slidably disposed in Y crossbeam 4 by the drive joining merga pass Y crossbeam screw of Y crossbeam slide block with Y beam guideway 14
On.
In the present embodiment, described mounting seat 8 can be slided on Y crossbeam 4, specific as follows: is provided with Y crossbeam silk on described Y crossbeam 4
Bar 13, described mounting seat 8 is provided with and the Y crossbeam screw of Y crossbeam screw mandrel 13 adaptation, described spindle motor 7 is also equipped with Y horizontal
Beam guide rail 14, described spindle motor 7 is provided with the Y crossbeam slide block with Y beam guideway 14 adaptation, and described Y crossbeam screw mandrel 13 is by Y-axis
Servo-actuating device controls.
Drive Y crossbeam screw mandrel 13 to rotate by the control of Y-axis servo-actuating device, and then be converted into the linear motion of Y crossbeam screw, main
Spindle motor 7 is slidably disposed in Y-axis by the drive joining merga pass Y crossbeam screw of Y crossbeam slide block with Y beam guideway 14.
By above-mentioned X-axis servo-actuating device 6, Y-axis servo-actuating device 10, Z axis servo-actuating device 5 and A axle servo-drive machine
The drive of structure 0 so that the motor cutter sweep 9 being positioned in mounting seat 8 realizes the movement in tri-directions of X, Y, Z, it is achieved that motor cuts
The location of the device 9 any point in whole space, adds the Work piece rotary disc rotation in revolution A direction, substantially accomplishes motor cutting dress
Put 9 arbitrfary points that can arrive workpiece, it is achieved various large-scale, the processing of huge stone carving, reduce labor intensity, improve work situation, raising
Working (machining) efficiency.
Concrete, in the present embodiment, described X-axis servo-actuating device 6, Y-axis servo-actuating device 10, Z axis servo-actuating device 5
And A axle servo-actuating device is servomotor, servomotor can the amount of feeding of maximally effective control drive mechanism, it is achieved the retrofit of stone carving.
In the present embodiment, described pillar is fixed by screws on base 2, by the setting of screw, fixed, and dismounting is simple.
The method of operation of above-mentioned optimum embodiment is as follows: when needs processing stone carving, blank building stones are placed on Work piece rotary disc 1, at A axle
Around revolution vertical axis revolution under the driving of servo-actuating device, motor cutter sweep 9 can drive in X-axis servo-actuating device 6, Y-axis servo
Can move to optional position under the driving of motivation structure 10 and Z axis servo-actuating device 5；
During reprocessing stone carving, on motor cutter sweep 9, first install saw blade, then carry out roughing, horse by saw blade Slice by slice cutting in blanking
Reaching and carry out polish after installing graver on cutter sweep 9, above-mentioned Slice by slice cutting refers to saw blade according to the amount of feeding set along Z-axis direction blank material
Feed, blank material revolves one-turn simultaneously, afterwards saw blade withdrawing, and moves left and right suitably distance, then feed cutting along Y-axis, and so forth, directly
Cutting to whole blank material completes.Subsequently, workman beat the blank material of Slice by slice cutting gently, the most removable major part excess stock,
Make stone carving just one-step forming.Carrying out polish subsequently, fine degree and working (machining) efficiency according to stone carving require to select the graver of suitable specification.
Using such scheme to make engraving more accurate, engraving diameter is big, can meet the large-scale stone carving of engraving, cost-effective, improves work efficiency,
In work, produced dust is few, less environmental pollution.It addition, a kind of large-scale environmental protection vertical type multifunctional 3 D carving machine of the present invention passes through
Add support for rotary disc gearshift on Work piece rotary disc, be greatly increased the amount of feeding of Z axis engraving, make engraving the most flexible；The position again crossbeam installed
Put on the forward surface being adjusted to two columns, engraving stability can be improved, it is to avoid cutter breaking, reduce noise；Side at motor cutter sweep
Side adds for touching water dust guard to cutter water filling, can be substantially reduced dust, make sewage flow to decontamination cycle pond, and water can circulate and make
With, make operating environment more sophisticated.
The present invention provides a kind of large-scale environmental protection vertical type multifunctional 3 D carving machine, including Work piece rotary disc, the filtration, purification on side on workbench
Pond, postpositive disposal path, digital control system cabinet and engraving machine, described engraving machine includes base, column, crossbeam, inside described column on two sides
It is provided with column tooth bar and column guide rail；Work piece rotary disc includes support for rotary disc and a support for rotary disc gearshift, and described support for rotary disc gearshift sets
In the bottom on the chassis of described support for rotary disc, this support for rotary disc gearshift includes at least two chassis guide rails and a chassis screw mandrel, described at least two
Chassis guide rail is placed in the both sides of chassis screw mandrel, and described at least two chassis guide rails and chassis screw mandrel all be arranged in parallel along Z-direction；Column tooth bar and
Column guide rail is arranged on the forward surface of two columns, and described column gear is respectively provided in the both ends of the surface of crossbeam；Described motor and the side of main shaft
Side is provided with for the water injection dust control device of cutting tool.The present invention is improvement to existing large-scale engraving machine in practice, increases Z-direction engraving
The amount of feeding of distance center axle, the engraving feed distance center axle of Z, replaces movable feed with Y crossbeam.Y feed stroke is at column width
Move in degree.Y crossbeam is conducted oneself with dignity about 3 tons, so moves forward and backward the large-scale carving blank (high up to 3 meters more than * 3 meters wide) of cutting stable
Property contrast mechanical strength in the market and speed even better, improve 3-5 times of process velocity.And when cutting blank, in conjunction with NC
Controlling multiaxis postpositive disposal path, material piecemeal unnecessary for blank is cut down, can carry out secondary utilization, also purification water pool can be circulated
Use, it is to avoid waste water source.Not only reduce noise and dust pollution, and be allowed to more sophisticated.
Finally it should be understood that above example is merely to illustrate technical scheme, it is not intended to limitation of the present invention, although
With reference to above-described embodiment, the present invention is described in detail, it will be understood by those skilled in the art that: still can concrete to the present invention
Embodiment is modified or equivalent, and without departing from any amendment of spirit and scope of the invention or equivalent, it all should be contained
In scope of the presently claimed invention.
Claims (4)
1. a large-scale environmental protection vertical type multifunctional 3 D carving machine, the engraving machine unit including Work piece rotary disc unit, workpiece carved and decontamination cycle pond and numerical control turn-key system cabinet；It is characterized in that,
Described Work piece rotary disc unit includes support for rotary disc, the some Work piece rotary discs being arranged on described support for rotary disc, the inverted U-shaped frame that is arranged on described support for rotary disc and be arranged on the support for rotary disc gearshift bottom described support for rotary disc, wherein, described Work piece rotary disc controls to rotate around central axis by A axle servo-actuating device, described inverted U-shaped frame is provided with top with described Work piece rotary disc workpiece one to one, the top outstanding top that described Work piece rotary disc is set of wherein said workpiece, described support for rotary disc gearshift includes the chassis guide rail of at least two parallel settings and a chassis screw mandrel, described chassis guide rail is respectively placed in the both sides of described chassis screw mandrel；
Described engraving machine unit includes base, be arranged on described base at least one root post and be arranged on the crossbeam on described column, wherein said crossbeam is provided with some mounting seats, described mounting seat is provided with the spindle motor for clamping cutter and motor cutter sweep, and described engraving machine unit also includes X-axis servo-actuating device, Y-axis servo-actuating device, Z axis servo-actuating device；With the bearing of trend of described strut length as X-axis, the bearing of trend of described crossbeam length is Y-axis, the direction vertical with the plane that described X-axis and Y-axis are constituted is Z axis, described crossbeam is driven by described Z axis servo-actuating device and moves along Z-direction, and described mounting seat is driven by described Y-axis servo-actuating device and moves along Y direction；
Described Work piece rotary disc unit and described engraving machine unit are that front and back's split is arranged, and described decontamination cycle pond is arranged on described Work piece rotary disc unit and described engraving machine unit side；
Described spindle motor and motor cutter sweep side are provided with for the water injection dust control device of cutter water filling.
Large-scale environmental protection vertical type multifunctional 3 D carving machine the most according to claim 1, it is characterized in that: described engraving machine unit includes two root posts, the two ends of described crossbeam are separately positioned on two columns, X column tooth bar it is provided with on described column, the X column gear coordinated with X column tooth bar it is provided with on described crossbeam, X column guide rail also it is equipped with on described column, being provided with the X column slide block adaptive with X column guide rail on described crossbeam, described X column gear is controlled by X-axis servo-actuating device；Described X column gear and X column guide rail are arranged on the forward surface of two columns.
Large-scale environmental protection vertical type multifunctional 3 D carving machine the most according to claim 2, it is characterised in that: two described columns are connected by fixing connecting rod, and the two ends of wherein said fixing connecting rod connect the top of two described columns respectively.
Large-scale environmental protection vertical type multifunctional 3 D carving machine the most according to claim 1, it is characterized in that: on described crossbeam, be provided with crossbeam screw mandrel, the crossbeam screw adaptive with crossbeam screw mandrel it is provided with on described spindle motor, also being equipped with beam guideway on described crossbeam, described crossbeam screw mandrel is controlled by Y-axis servo-actuating device；Y-axis servo-actuating device it is provided with in described X-axis, the X column gear adaptive with X column tooth bar it is provided with in described X-axis, X column guide rail also it is equipped with in described X-axis, being provided with the X column slide block adaptive with X column guide rail in described X-axis, described X column tooth bar is driven by described X-axis servo-actuating device and moves in the X-axis direction.
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| CN201410077893.XA CN103935171B (en) | 2014-03-05 | 2014-03-05 | A kind of large-scale environmental protection vertical type multifunctional 3 D carving machine |
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| CN104842697B (en) * | 2015-05-29 | 2016-02-24 | 福建省天大精诺信息有限公司 | The thick fine finishining all-in-one of a kind of single column |
| CN104908497A (en) * | 2015-05-29 | 2015-09-16 | 莆田市昌融机械有限公司 | Double-vertical-column coarse-engraving and fine-engraving integration machine |
| CN105774350A (en) * | 2016-05-10 | 2016-07-20 | 济南金胜星机械设备有限公司 | Numerical control die engraving system for fired ceramic body |
| CN108955411A (en) * | 2018-07-08 | 2018-12-07 | 崔文林 | A kind of medicine injection machine and equipment for plate fireworks and firecrackers |
| CN110227952A (en) * | 2019-04-26 | 2019-09-13 | 吴善旺 | A kind of engraving machine |
| CN110356153A (en) * | 2019-07-12 | 2019-10-22 | 云浮中科石材创新科技有限公司 | A kind of multifunctional vertical stone-material carving machine |
| CN111941556A (en) * | 2020-08-26 | 2020-11-17 | 安徽上元家居材料股份有限公司 | Special-shaped plate processing production line and processing method |
| CN112109216A (en) * | 2020-09-09 | 2020-12-22 | 李港 | Swelling agent raw and other materials processing apparatus |
| CN112317965A (en) * | 2020-11-10 | 2021-02-05 | 湖南壹品堂门窗加工有限公司 | Wood stair stand texture processingequipment |
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