CN103935171A - Large environmentally-friendly multifunctional vertical type three-dimensional numerical control carving machine - Google Patents

Large environmentally-friendly multifunctional vertical type three-dimensional numerical control carving machine Download PDF

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Publication number
CN103935171A
CN103935171A CN201410077893.XA CN201410077893A CN103935171A CN 103935171 A CN103935171 A CN 103935171A CN 201410077893 A CN201410077893 A CN 201410077893A CN 103935171 A CN103935171 A CN 103935171A
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axis
column
crossbeam
rotary disc
actuating
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CN201410077893.XA
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CN103935171B (en
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李金裕
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TANG HUANG CNC ENGRAVING MACHINE EQUIPMENT Co Ltd
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TANG HUANG CNC ENGRAVING MACHINE EQUIPMENT Co Ltd
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Abstract

The invention provides a large environmentally-friendly multifunctional vertical type three-dimensional numerical control carving machine. An existing large carving machine is improved, the feed rate of a Z axis carving distance central shaft is increased, the Z axis carving distance central shaft is replaced by a Y cross beam for front-back moving feed, Z feed strokes move in the vertical column width, dead weight of the Y cross beam is about 3 tons, and therefore compared with a machine on the current market, in the front-back moving and cutting process of large carved ware workblanks of which the height and the width can reach more than 3 meters, stability is good, accuracy is high, mechanical strength and speed are higher, and the machining speed is increased by about three times to five times; in the workblank cutting process, by the combination of NC multi-axis programming post-processing paths, redundant materials of the workblanks are cut down block by block and are secondarily machined and utilized; due to the arrangement of a purification pool, sewage is purified and cyclically utilized, and therefore it is avoided that water is polluted and water resources are wasted. By the adoption of the three-dimensional numerical control carving machine, noise pollution and dust pollution are reduced, and the whole carving machine is more improved.

Description

A kind of large-scale environmental protection vertical type multifunctional 3 D carving machine
Technical field
The present invention relates to a kind of large-scale environmental protection vertical type multifunctional 3 D carving machine.
Background technology
Stone carving belongs to sculpture category, is a kind of plastic arts form of reacting social life, has souvenir, symbolic meaning.Current large-scale engraving machinery, does not take off outside unnecessary blank volume material piecemeal cutting again and utilizes, and just unnecessary part is polished into powdery and makes it to come off, and so not only wastes material, lose time, and polishing dust out extremely affects environmental protection.At present, for large-scale and huge stone carving, still adopt manual processing method, workman utilizes electric circular saw blanking, and the instruments such as recycling axe, hammer, cutter carry out fine finishining.While processing huge stone carving, workman sets up scaffold in stone carving periphery, has several or tens workmans to process the different parts of stone carving on scaffold simultaneously.The noise that processing site is often full of dust, electric circular saw is huge, and workman's labour intensity is very large, these factors all cause and have a strong impact on workman's physical and mental health, and be the dual waste to manpower and materials, in addition, working (machining) efficiency is low, cost of labor is high, has limited manufacturing enterprise's development.
Summary of the invention
For the problems referred to above, the invention provides the good stability that a kind of cutting accuracy is high, cut, ensure again the large-scale environmental protection vertical type multifunctional of the one 3 D carving machine of workman's healthy and social Environmental Health.
For achieving the above object, a kind of large-scale environmental protection vertical type multifunctional 3 D carving machine of the present invention, the engraving machine unit of comprise Work piece rotary disc unit, workpiece being carved and decontamination cycle pond and numerical control turn-key system cabinet;
Described Work piece rotary disc unit comprises support for rotary disc, be arranged on the some Work piece rotary discs on described support for rotary disc, be arranged on inverted U-shaped on described support for rotary disc and be arranged on the support for rotary disc gearshift of described support for rotary disc bottom, wherein, described Work piece rotary disc rotates around central axis by the control of A axle servo-actuating device, described inverted U-shaped is provided with that workpiece is top one to one with described Work piece rotary disc, the top outstanding top that described Work piece rotary disc is set of wherein said workpiece, described site location device comprises at least two the chassis guide rail and the chassis screw mandrels that parallel setting, described chassis guide rail is placed in respectively the both sides of described chassis screw mandrel,
Described engraving machine unit comprises base, is arranged at least one root post on described base and is arranged on the crossbeam on described column, wherein said crossbeam is provided with some mount pads, described mount pad is provided with for the spindle motor of clamping cutter and motor cutter sweep, and described engraving machine unit also comprises X-axis servo-actuating device, Y-axis servo-actuating device, Z axis servo-actuating device; Taking the bearing of trend of described strut length as X-axis, the bearing of trend of described crossbeam length is Y-axis, the vertical direction of plane forming with Y-axis with described X-axis is Z axis, described crossbeam is driven and is moved along Z-direction by described Z axis driving mechanism, and described mount pad is driven and moved along Y direction by described Y-axis driving mechanism.
Further, described engraving machine unit comprises two root posts, the two ends of described crossbeam are separately positioned on two columns, on described column, be provided with X column tooth bar, on described crossbeam, be provided with the X column gear coordinating with X column tooth bar, on described column, be also equipped with X column guide rail, be provided with and the X column slide block of X column guide rail adaptation on described crossbeam, described X column gear is by the control of X-axis servo-actuating device; Described X column gear and X column guide rail are arranged on the forward surface of two columns.
Further, two described columns are connected by stationary links, and the two ends of wherein said stationary links connect respectively the top of two described columns.
Further, described spindle motor and motor cutter sweep one side are provided with for the water injection dust control device to cutter water filling.
Further, be provided with crossbeam screw mandrel on described crossbeam, be provided with and the crossbeam screw of crossbeam screw mandrel adaptation on described spindle motor, be also equipped with beam guideway on described crossbeam, described crossbeam screw mandrel has the control of Y-axis servo-actuating device; On described Y-axis servo-actuating device, be provided with X column tooth bar, in described X-axis, be provided with the X column gear with X column tooth bar adaptation, in described X-axis, be also equipped with X column guide rail, in described X-axis, be provided with and the X column slide block of X column guide rail adaptation, described X column tooth bar is driven and is moved in X-direction by described X-axis servo-actuating device.
Beneficial effect of the present invention:
A kind of large-scale environmental protection vertical type multifunctional 3 D carving machine of the present invention, by add support for rotary disc gearshift on Work piece rotary disc, increases the amount of feeding of Z-direction engraving greatly, makes engraving more flexible; The position of again crossbeam being installed is adjusted on the forward surface of two columns, can improve stability, reduces noise; Add for the water injection dust control device to cutter water filling at spindle motor and motor cutter sweep side, can greatly reduce dust, make operating environment more perfect.
Brief description of the drawings
Fig. 1 is the structural representation of a kind of large-scale environmental protection vertical type multifunctional 3 D carving machine of the present invention.
Detailed description of the invention
Below in conjunction with Figure of description, the present invention will be further described.
As shown in Figure 1, a kind of large-scale environmental protection vertical type multifunctional 3 D carving machine of the present embodiment, the engraving machine unit of comprise Work piece rotary disc unit, workpiece being carved and decontamination cycle pond 163 and numerical control turn-key system cabinet 20.
Described engraving machine unit comprises base, is arranged at least one root post on described base and is arranged on the crossbeam on described column, wherein said crossbeam is provided with some mount pads, described mount pad is provided with for the spindle motor of clamping cutter and motor cutter sweep, and described engraving machine unit also comprises X-axis servo-actuating device, Y-axis servo-actuating device, Z axis servo-actuating device; Taking the bearing of trend of described strut length as X-axis, the bearing of trend of described crossbeam length is Y-axis, the vertical direction of plane forming with Y-axis with described X-axis is Z axis, described crossbeam is driven and is moved along Z-direction by described Z axis driving mechanism, and described mount pad is driven and moved along Y direction by described Y-axis driving mechanism.
Described Work piece rotary disc unit comprises support for rotary disc 151, be arranged on the some Work piece rotary discs 1 on described support for rotary disc, be arranged on inverted U-shaped 152 on described support for rotary disc and be arranged on the support for rotary disc gearshift 16 of described support for rotary disc bottom, wherein, described Work piece rotary disc rotates around central axis by the control of A axle servo-actuating device, described inverted U-shaped is provided with and described Work piece rotary disc workpiece top 153 one to one, the top outstanding top that described Work piece rotary disc is set of wherein said workpiece, also described support for rotary disc 151 and one inverted U-shaped 152 interconnect, the outstanding workpiece top 153 of establishing in the top of corresponding described Work piece rotary disc 1 on inverted U-shaped 152.Described site location device comprises at least two the chassis guide rail and the chassis screw mandrels that parallel setting, and described chassis guide rail is placed in respectively the both sides of described chassis screw mandrel; Described support for rotary disc gearshift 16 is located at the bottom of described support for rotary disc 151, this support for rotary disc gearshift 16 comprises two chassis guide rails 161 and a chassis screw mandrel 162, the be placed in both sides of chassis screw mandrel 162 of described two chassis guide rails 161, and described at least two chassis guide rails 161 and chassis screw mandrel 162 all be arranged in parallel along Z axis.
Described engraving machine comprises base 2, X column 3, Y crossbeam 4, Z axis servo-actuating device 5, X-axis servo-actuating device 6 and spindle motor 7, described X column 3 is fixed on base 2, described Y crossbeam 4 is arranged on X column 3 and by Z axis servo-actuating device 5 and drives along Z axis and move, described spindle motor 7 is arranged on Y crossbeam 4 and by X-axis servo-actuating device 6 and drives down along X-axis and move, on described spindle motor 7, be provided with mount pad 8 and Y-axis servo-actuating device, on described mount pad 8, be provided with spindle motor 7 and motor cutter sweep 9 for clamping cutter, it is moving that described mount pad 8 has Y-axis servo-actuating device to drive along y-axis shift.For example saw blade of cutter or engraving member are contained on motor cutter sweep 9, concrete, determine with the target of needs engraving, are with motor cutter sweep 9 High Rotation Speeds afterwards by drive motors 10, when the cutter of High Rotation Speed moves to workpiece, can process workpiece;
In the present embodiment, described Y crossbeam 4 can slide on X column 3, it is specific as follows: described X column 3 is two, the two ends of Y crossbeam 4 are separately positioned on two X columns 3, on described X column 3, be provided with X column tooth bar 11, on described Y crossbeam 4, be provided with the X column gear coordinating with X column tooth bar 11, on described column 3, be also equipped with X column guide rail 12, on described Y crossbeam 4, be provided with and the X column slide block of X column guide rail 12 adaptations, described X column tooth bar 11 is controlled by Z axis servo-actuating device 5.Wherein, described X column tooth bar 11 and X column guide rail 12 are arranged on the forward surface of two X columns 3, and described column gear is located at respectively in the both ends of the surface of crossbeam.So arrange, can be greatly in the stability that improves crossbeam operation, certainly, for further improving its stability, also can establish again left and right pillar stationary links 18, make the two ends of this left and right pillar stationary links 18 be connected to the top of two X columns 3, two X columns 3 are connected as a single entity by base 2, Y crossbeam 4 and left and right pillar stationary links 18 threes, stability is better, also can reduce noise.
The side of described motor cutter sweep 9 is provided with for the water injection dust control device 17 to cutter water filling, and simple, this water injection dust control device 17 can be a shower nozzle, so that cutter is sprayed to water droplet around.So arrange, with cutter being large-scale or huge stone while carving, the dust of generation can be drenched and be formed sewage and flow in the sewage purification pond below workbench by water injection dust control device 17, and can not float aloft, human body is exerted an influence, thereby improve working environment.
Drive X column tooth bar 11 to rotate by the control of Z axis servo-actuating device 5, and then convert the rectilinear motion of column gear to, Y crossbeam 4 is slidably arranged on X column 3 by the drive of joining merga pass column gear of X column slide block and X column guide rail 12.
Certainly, in above-described embodiment, adopt two of left and right X column 3 to ensure the integral rigidity of whole engraving machine, and be all provided with X column tooth bar 11 on the X column 3 of two of left and right, Z axis servo-actuating device 5 is synchronous drives two with X column tooth bar 11, certainly, can select as required the quantity of X column 3, such as only needing to adopt an X column 3 or multiple X columns 3 are set further to strengthen the intensity of engraving machine.
In the present embodiment, described main shaft translator 7 can slide on Y crossbeam 4, specific as follows: on described Y crossbeam 4, to be provided with Y crossbeam screw mandrel 13, on described spindle motor 7, be provided with the Y crossbeam screw with Y crossbeam screw mandrel 13 adaptations, on described Y crossbeam 4, be also equipped with Y beam guideway 14, on described spindle motor 7, be provided with and Y crossbeam 4 slide blocks of Y beam guideway 14 adaptations, described Y crossbeam screw mandrel 13 has X-axis servo-actuating device 6 to control.
Drive Y crossbeam screw mandrel 13 to rotate by the control of X-axis servo-actuating device 6, and then converting the rectilinear motion of Y crossbeam screw to, spindle motor 7 is slidably arranged on Y crossbeam 4 by the drive of joining merga pass Y crossbeam screw of Y crossbeam slide block and Y beam guideway 14.
In the present embodiment, described mount pad 8 can slide on Y crossbeam 4, specific as follows: on described spindle motor 7, to be provided with Y crossbeam screw mandrel 13, on described mount pad 8, be provided with the Y crossbeam screw with Y crossbeam screw mandrel 13 adaptations, on described spindle motor 7, be also equipped with Y beam guideway 14, on described spindle motor 7, be provided with and the Y crossbeam slide block of Y beam guideway 14 adaptations, described Y crossbeam screw mandrel 13 is by the control of Y-axis servo-actuating device.
Drive Y crossbeam screw mandrel 13 to rotate by the control of Y-axis servo-actuating device, and then convert the rectilinear motion of Y crossbeam screw to, Y crossbeam 4 is slidably arranged in Y-axis by the drive of joining merga pass Y crossbeam screw of Y crossbeam slide block and Y beam guideway 14.
By the drive of above-mentioned X-axis servo-actuating device 10, Y-axis servo-actuating device 6, Z axis servo-actuating device 5 and A axle servo-actuating device 0, make to be positioned at motor cutter sweep 9 on mount pad 8 and realize the movement of X, Y, tri-directions of Z, realize the location of any point of motor cutter sweep 9 in whole space, add the rotation of Work piece rotary disc in revolution A direction, substantially accomplish that motor cutter sweep 9 can arrive the arbitrfary point of workpiece, realize the processing of various large-scale, huge stone carving, reduced labour intensity, improved work situation, improved working (machining) efficiency.
Concrete, in the present embodiment, described X-axis servo-actuating device 10, Y-axis servo-actuating device 6, Z axis servo-actuating device 5 and A axle servo-actuating device are servomotor, and servomotor can the most effectively be controlled the amount of feeding of driving mechanism, realizes the retrofit of stone carving.
In the present embodiment, described pillar is fixed by screws on base 2, by the setting of screw, fixed, and dismounting is simple.
The method of operation of above-mentioned optimum embodiment is as follows: in the time that needs are processed stone carving, blank building stones are placed on Work piece rotary disc 1, under the driving of A axle servo-actuating device, wraparound turns vertical axis revolution, and motor cutter sweep 9 can move to optional position under the driving of X-axis servo-actuating device 10, Y-axis servo-actuating device 6 and Z axis servo-actuating device 5;
When reprocessing stone carving, first on motor cutter sweep 9, install saw blade, carry out roughing by saw blade Slice by slice cutting in blanking again, carry out fine finishining after installing graver on motor cutter sweep 9, above-mentioned Slice by slice cutting refer to saw blade according to the amount of feeding of setting along the feed of Z-axis direction blank material, blank material returns and circles simultaneously, saw blade withdrawing afterwards, and along suitably distance of the moving left and right of y-axis shift, then feed cutting, and so forth, until the cutting of whole blank material complete.Subsequently, beat gently the blank material of Slice by slice cutting by workman, can remove most of excess stock, make just one-step forming of stone carving.Carry out subsequently fine finishining, according to the graver of the fine degree of stone carving and the suitable specification of working (machining) efficiency requirement selection.
Adopt such scheme be carve more accurate, engraving diameter large, can meet engraving large-scale stone carving, cost-saving, increase work efficiency, the dust producing in work is few, less environmental pollution.In addition, a kind of large-scale environmental protection vertical type multifunctional 3 D carving machine of the present invention, by add support for rotary disc gearshift on Work piece rotary disc, increases the amount of feeding of Z axis engraving greatly, makes engraving more flexible; The position of again crossbeam being installed is adjusted on the forward surface of two columns, can improve engraving stability, avoids cutter breaking, reduces noise; The side of motor cutter sweep add for to cutter water filling touch water dust guard, can greatly reduce dust, make sewage flow to decontamination cycle pond, water can recycle, and makes operating environment more perfect.
The invention provides a kind of large-scale environmental protection vertical type multifunctional 3 D carving machine, comprise Work piece rotary disc, the filtration, purification pond on side on workbench, the rearmounted path of processing, digital control system cabinet and engraving machine, described engraving machine comprises base, column, crossbeam, is provided with column tooth bar and column guide rail inside described column on two sides; Work piece rotary disc comprises support for rotary disc and a support for rotary disc gearshift, described support for rotary disc gearshift is located at the bottom on the chassis of described support for rotary disc, this support for rotary disc gearshift comprises at least two chassis guide rails and a chassis screw mandrel, the be placed in both sides of chassis screw mandrel of described at least two chassis guide rails, and described at least two chassis guide rails and chassis screw mandrel all be arranged in parallel along Z-direction; Column tooth bar and column guide rail are arranged on the forward surface of two columns, and described column gear is located at respectively in the both ends of the surface of crossbeam; The side of described motor and main shaft is provided with for the water injection dust control device to cutting tool.The present invention is the improvement to existing large-scale engraving machine in practice, increases the amount of feeding of Z-direction engraving distance center axle, the engraving feed distance center axle of Z, replaces and moves forward and backward feed with Y crossbeam.Y feed stroke moves in column width.3 tons of left and right of Y crossbeam deadweight, moving forward and backward so large-scale carving blank (can the reach 3 meters high more than * 3 meters wide) stability of cutting, contrast machine intensity and speed in the market even better, improved process velocity 3-5 times.And in the time of cutting blank, control the rearmounted path of processing of multiaxis in conjunction with NC, material piecemeal unnecessary blank is cut down, can carry out secondary utilization, also have purification water pool to recycle, water source avoids waste.Not only reduce noise and dust pollution, and make it more perfect.
Finally it should be noted that: above embodiment is only for illustrating technical scheme of the present invention, not for limitation of the present invention, although the present invention is had been described in detail with reference to above-described embodiment, it will be understood by those skilled in the art that: still can modify or be equal to replacement the specific embodiment of the present invention, and do not depart from any amendment of spirit and scope of the invention or be equal to replacement, it all should be encompassed within the scope of claim of the present invention.

Claims (5)

1. a large-scale environmental protection vertical type multifunctional 3 D carving machine, the engraving machine unit of comprise Work piece rotary disc unit, workpiece being carved and decontamination cycle pond and numerical control turn-key system cabinet;
Described Work piece rotary disc unit comprises support for rotary disc, be arranged on the some Work piece rotary discs on described support for rotary disc, be arranged on inverted U-shaped on described support for rotary disc and be arranged on the support for rotary disc gearshift of described support for rotary disc bottom, wherein, described Work piece rotary disc rotates around central axis by the control of A axle servo-actuating device, described inverted U-shaped is provided with that workpiece is top one to one with described Work piece rotary disc, the top outstanding top that described Work piece rotary disc is set of wherein said workpiece, described site location device comprises at least two the chassis guide rail and the chassis screw mandrels that parallel setting, described chassis guide rail is placed in respectively the both sides of described chassis screw mandrel,
Described engraving machine unit comprises base, is arranged at least one root post on described base and is arranged on the crossbeam on described column, wherein said crossbeam is provided with some mount pads, described mount pad is provided with for the spindle motor of clamping cutter and motor cutter sweep, and described engraving machine unit also comprises X-axis servo-actuating device, Y-axis servo-actuating device, Z axis servo-actuating device; Taking the bearing of trend of described strut length as X-axis, the bearing of trend of described crossbeam length is Y-axis, the vertical direction of plane forming with Y-axis with described X-axis is Z axis, described crossbeam is driven and is moved along Z-direction by described Z axis driving mechanism, and described mount pad is driven and moved along Y direction by described Y-axis driving mechanism.
2. the large-scale environmental protection vertical type multifunctional of one according to claim 13 D carving machine, it is characterized in that: described engraving machine unit comprises two root posts, the two ends of described crossbeam are separately positioned on two columns, on described column, be provided with X column tooth bar, on described crossbeam, be provided with the X column gear coordinating with X column tooth bar, on described column, be also equipped with X column guide rail, on described crossbeam, be provided with and the X column slide block of X column guide rail adaptation, described X column gear is by the control of X-axis servo-actuating device; Described X column gear and X column guide rail are arranged on the forward surface of two columns.
3. large-scale environmental protection vertical type multifunctional 3 D carving machine according to claim 2, is characterized in that: two described columns are connected by stationary links, and the two ends of wherein said stationary links connect respectively the top of two described columns.
4. according to the large-scale environmental protection vertical type multifunctional of the one 3 D carving machine described in claim 1,2 or 3, it is characterized in that: described spindle motor and motor cutter sweep one side are provided with for the water injection dust control device to cutter water filling.
5. the large-scale environmental protection vertical type multifunctional of one according to claim 13 D carving machine, it is characterized in that: on described crossbeam, be provided with crossbeam screw mandrel, on described spindle motor, be provided with the crossbeam screw with crossbeam screw mandrel adaptation, on described crossbeam, be also equipped with beam guideway, described crossbeam screw mandrel has the control of Y-axis servo-actuating device; In described X-axis, be provided with Y-axis servo-actuating device, in described X-axis, be provided with the X column gear with X column tooth bar adaptation, in described X-axis, be also equipped with X column guide rail, in described X-axis, be provided with and the X column slide block of X column guide rail adaptation, described X column tooth bar is driven and is moved in X-direction by described X-axis servo-actuating device.
CN201410077893.XA 2014-03-05 2014-03-05 A kind of large-scale environmental protection vertical type multifunctional 3 D carving machine Active CN103935171B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104842697A (en) * 2015-05-29 2015-08-19 福建省天大精诺信息有限公司 Single-pillar rough and finish machining integrated machine
CN104908497A (en) * 2015-05-29 2015-09-16 莆田市昌融机械有限公司 Double-vertical-column coarse-engraving and fine-engraving integration machine
CN105774350A (en) * 2016-05-10 2016-07-20 济南金胜星机械设备有限公司 Numerical control die engraving system for fired ceramic body

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JPS54125598A (en) * 1978-03-17 1979-09-29 New Hermes Co Surface carving machine
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CN202186217U (en) * 2011-07-07 2012-04-11 陈元培 Vertical numerical control carving machine
CN203126324U (en) * 2013-02-07 2013-08-14 陈元培 Vertical type numerical control engraving machine
CN103253053A (en) * 2013-05-03 2013-08-21 张辉 Dustproof multifunctional stone carving device
CN203752772U (en) * 2014-03-05 2014-08-06 福建唐煌数控雕刻机械设备有限公司 Large-scale environment-friendly vertical type multifunctional three-dimensional numerical control carving machine

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS54125598A (en) * 1978-03-17 1979-09-29 New Hermes Co Surface carving machine
KR200183577Y1 (en) * 1999-12-16 2000-05-15 주식회사예지정공 Engraving machine of three dimensions
CN2405770Y (en) * 2000-01-29 2000-11-15 王全武 Electric grinding-carving device
CN201172351Y (en) * 2008-03-06 2008-12-31 吴善旺 Stereo engraving machine
CN202186217U (en) * 2011-07-07 2012-04-11 陈元培 Vertical numerical control carving machine
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CN103253053A (en) * 2013-05-03 2013-08-21 张辉 Dustproof multifunctional stone carving device
CN203752772U (en) * 2014-03-05 2014-08-06 福建唐煌数控雕刻机械设备有限公司 Large-scale environment-friendly vertical type multifunctional three-dimensional numerical control carving machine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104842697A (en) * 2015-05-29 2015-08-19 福建省天大精诺信息有限公司 Single-pillar rough and finish machining integrated machine
CN104908497A (en) * 2015-05-29 2015-09-16 莆田市昌融机械有限公司 Double-vertical-column coarse-engraving and fine-engraving integration machine
CN105774350A (en) * 2016-05-10 2016-07-20 济南金胜星机械设备有限公司 Numerical control die engraving system for fired ceramic body

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