CN204340009U - Gantry guided multi-blade stone cutter - Google Patents
Gantry guided multi-blade stone cutter Download PDFInfo
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- CN204340009U CN204340009U CN201420789801.6U CN201420789801U CN204340009U CN 204340009 U CN204340009 U CN 204340009U CN 201420789801 U CN201420789801 U CN 201420789801U CN 204340009 U CN204340009 U CN 204340009U
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- girder
- lead
- side bar
- cutter
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Abstract
A kind of gantry guided multi-blade stone cutter, comprise: frame, stone slab, chassis, Saw bit transmission device and lifting lead, it is characterized in that: described frame is made up of girder and two main frame burst side bars, girder frame is on the main frame burst side bar of both sides, and be slidably matched with main frame burst side bar, drive girder to move forward and backward along both sides main frame burst side bar by movable drive unit, and locked by girder locking device, both sides main frame burst side bar is arranged on side bar cement support; Described lifting lead and girder are slidably matched, and driven and be elevated the locking of lead locking device by hydraulic means, so-called lifting lead bottom is fixed on main spindle box location-plate, the saw blade mair motor of saw blade is fixed on the mair motor base above lifting lead, and saw blade moves up and down relative to girder; Chassis and rail are slidably matched, and are moved left and right along rail by chassis by reciprocal traction drive, and its can machining large stone material, flatness and precision high.
Description
Technical field
The utility model relates to a kind of building materials processing of stone machinery, specifically a kind of gantry guided multi-blade stone cutter.
Background technology
Current bridge-type slicer, not competent multi-disc cuts stone material, and the sheet material poor flatness processed, precision is low, increases man-hour not only to lower road polishing operation, strengthens processing charges, can't reach the high-precision requirement of converted products.And general stone slicer only 4-5 in service life, the life-span is very low.
Utility model content
The utility model object is: provide a kind of gantry guided multi-blade stone cutter, it can overcome the deficiency of above-mentioned stone material sheeter, it has the machining large stone material ability of multi-disc combination stonecutter, the sheet material flatness processed and precision are all high, man-hour is saved to lower road polishing operation, reduce processing charges, the instructions for use of degree of precision stone material can also be reached.And, than general stone slicer long service life.It has wide range of applications: it equally can join combined saw blade with single-arm suspension type single pole guided multichip rock sawing machine, can equally join turriform saw blade, to user's multiple choices again with bridge-type double beam-guided multi-blade stone cutter.
The purpose of this utility model is achieved in that a kind of gantry guided multi-blade stone cutter, comprise: frame, the chassis that stone slab back and forth draws, the transmission device of saw blade and lifting lead, it is characterized in that: described frame is made up of girder and two main frame burst side bars, girder frame is on the main frame burst side bar of both sides, and be slidably matched with main frame burst side bar, girder is driven to move forward and backward along both sides main frame burst side bar by movable drive unit, namely move along Z-direction, and locked by girder locking device, both sides main frame burst side bar is arranged on side bar cement support, described lifting lead and girder are slidably matched, and driven and be elevated the locking of lead locking device by hydraulic means, so-called lifting lead bottom is fixed on main spindle box location-plate, the saw blade mair motor of saw blade is fixed on the mair motor base above lifting lead, saw blade moves up and down relative to girder, namely moves along Y-axis, chassis and rail are slidably matched, and are moved left and right along rail by chassis by reciprocal traction drive, and namely X-axis moves, and saw blade moves relative to the three-dimensional of chassis along X, Y, Z axis.
Described movable drive unit is a point cutter transmission worm gear case, cutter transmission worm gear case is divided to be arranged on point cutter transmission worm gear case positioning seat, cutter transmission worm gear case positioning seat is divided to connect two main frame burst side bars, the worm-wheel shaft of cutter transmission worm gear case is divided to connect a point cutter transmission worm gear case driven axle, cutter transmission worm gear case driven axle is divided to drive left and right point of cutter drive bevel gear secondary respectively, the side bar burst screw mandrel that the left and right point of secondary driving respectively of cutter drive bevel gear is arranged on two main frame burst side bars, the feed screw nut of side bar burst screw mandrel and girder screws togather.
Described reciprocal traction drive is three box hard-tooth surface speed reducers, and three box hard-tooth surface speed reducers drive the forward and backward two ends connecting chassis after rear tugboat walked around by the upper and lower pull rope of rope sheave respectively.
Described hydraulic means is be arranged on the symmetrical lead hoist cylinder in lifting two, lead both sides, lead hoist cylinder and cylinder piston rod are hinged on girder and mair motor base respectively, mair motor base is arranged on lifting lead, and the oil inlet and outlet of lead hoist cylinder is communicated with lead raise-lower hydraulic station.
Described transmission device is that saw blade mair motor is by one-level belt transmission and one-level gear pair transmission saw blade.
It is that the T-shaped mobile rail bar of side bar burst and main frame burst side bar are slidably matched by girder two ends affixed side bar burst T-shaped mobile rail bar that described girder and main frame burst side bar are slidably matched.
Outside described mair motor base and girder and the lifting lead between girder and main spindle box location-plate, telescopic lead dust cover is set.
Described girder locking device: fixing and locking cylinder apparatus on girder, locking cylinder device drives locking pull bar girder and main frame burst side bar to be locked by piston-rod assembly in oil cylinder seat.
Described lifting lead locking device arranges between lifting lead and girder to move up and down positioning guide column pressing plate, and regulated by adjustment pressing plate jackscrew, locked by adjustment platen clamp screw.
Outside described mair motor base and girder and the lifting lead between girder and main spindle box location-plate, telescopic lead dust cover is set; Saw blade arranges saw blade water cover.
Gantry of the present utility model guided multi-blade stone cutter, its lifting lead can at Y-axis and the Z axis significantly mobile saw blade processing stone slab, thus, increase the guiding contact area more than three times of its equipment, add lifting lead outside lead dust cover is set, increase rate sealing, avoids dust to the abrasive wear of lifting lead with lifting lead supporter.Meanwhile, coordinate the reciprocating motion of chassis X-axis, realize the cutting of sheet material three-dimensional, during cutting plate, girder and side bar are locked by locking cylinder device, improve the sheet material flatness and precision that process.Meanwhile, improve the service life more than three times of stonecutter.Meanwhile, it has wide range of applications: it equally can join combined saw blade with single-arm suspension type single pole guided multichip rock sawing machine, can equally join turriform saw blade, to user's multiple choices again with bridge-type double beam-guided multi-blade stone cutter.
Accompanying drawing explanation
Fig. 1 is the utility model structural representation;
Fig. 2 is that the B of Fig. 1 is to schematic diagram;
Fig. 3 is that the C of Fig. 1 is to structural representation;
Fig. 4 is the D-D generalized section of Fig. 3;
Fig. 5 is the G portion enlarged diagram of Fig. 3;
Fig. 6 is the E-E generalized section (lifting lead is cylinder) of Fig. 1;
Fig. 7 is the E-E generalized section (lifting lead is hexahedron) of Fig. 1;
Fig. 8 is the H portion enlarged diagram of Fig. 1; (locking cylinder device 20 is made up of numbering 41.42.43)
Fig. 9 is headstock structure schematic diagram;
Figure 10 is the K partial enlargement structural representation of Fig. 2;
Figure 11 is the girder Z axis driving device structure schematic diagram of Fig. 3.
Numbering explanation
1, saw blade mair motor 2, hydraulic means
3, mair motor base (also claiming lead upper plate) 4, lead hoist cylinder
5, lead dust cover 6, lifting lead
7, girder 8, the T-shaped mobile rail bar of side bar burst
9, side bar burst screw mandrel 10, main frame burst side bar
11, side bar cement support 12, lead lower plate (also claiming main spindle box location-plate)
13, main spindle box body 14, saw blade (saw blade)
15, stone slab 16, rear tugboat
17, the box hard-tooth surface speed reducer of chassis 18, three
19, saw blade water cover 20, locking cylinder device
21, trolley wheel 22, track (also claiming rail)
23, saw blade binding nut 24, saw blade are every blade
25, saw blade main shaft 26, driven gear
27, travelling gear 28, main spindle box power transmission shaft
29, main spindle box belt pulley 30, mair motor belt pulley
31, angle band 32, point cutter transmission worm gear case driven axle
33, cutter transmission worm gear case 34, burst transmission worm gear case positioning seat is divided
35, side bar burst screw mandrel 36, feed screw nut
37, burst drive bevel gear pair 38, lead pressing plate
39, pressing plate jackscrew 40, adjustment platen clamp screw is adjusted
41, oil cylinder seat 42, piston-rod assembly
43, pull bar 44, square steel is locked
45, outrigger 46, oil cylinder seat upper cover is locked
47, oil cylinder seat side plate 48, oil cylinder seat lower cover
49, main shaft sleeve 50, external pressure cutterhead
51, interior push type broach dish 52, main spindle box drive end bearing bracket
53, bearing spacer 54, main shaft bearing adjusting sleeve
55, main shaft adjustment round nut 56, driven gear locking nut
57, seal cover 58, power shaft adjustment round nut after main shaft
59, bearing of input shaft spacer 60, travelling gear locking nut
61, bearing of input shaft spacer 2 62, power shaft seal cover
63, stone slab chock 64, track foundary weight
65, track pre-embedded bolt 66, bearing seal spacer
67, chassis wheel shaft hanging seat 68, chassis wheel shaft
69, bearing gland 70, fixed base plate
71, shaft coupling 1 72, shaft coupling 2
73, snap ring 74, fine setting shaft coupling is located
75, vertical shift bevel gear bearing cap 76, bearing holder (housing, cover)
77, bevel gear power shaft 78, bevel gear box
79, bevel gear box bearing cap 80, pulse wheel shaft
81, induction wheel 82, bevel gear box positioning sleeve
83, bearing cushion cover 84, point cutter transmission worm gear case rear cross beam
85, side bar dust cover 86, side bar screw mandrel seal cover
87, side bar built-in fitting
Detailed description of the invention
Embodiment 1
A kind of gantry guided multi-blade stone cutter, as Fig. 1, shown in 2, comprise: frame, the chassis 17 that stone slab 15 back and forth draws, the transmission device of saw blade 14 and lifting lead 6, described frame is made up of girder 7 and two main frame burst side bars 10, girder 7 frame is on both sides main frame burst side bar 10, and be slidably matched with main frame burst side bar 10, girder 7 is driven to move forward and backward along both sides main frame burst side bar 10 by movable drive unit, namely move along Z-direction, and locked by girder locking device, both sides main frame burst side bar 10 is arranged on side bar cement support 11, described lifting lead 6 is slidably matched with girder 7, drive and be elevated lead locking device by hydraulic means 2 to lock, so-called lifting lead 6 bottom is fixed on main spindle box location-plate 12, the saw blade mair motor 1 of saw blade 14 is fixed on the mair motor base 3 above lifting lead 6, saw blade 14 moves up and down relative to girder 7, namely moves along Y-axis, chassis is slidably matched by trolley wheel 21 and rail 22, and is moved left and right along rail 22 by chassis by reciprocal traction drive 18, and namely X-axis moves, and saw blade 14 moves relative to the three-dimensional of chassis 17 along X, Y, Z axis.
Described movable drive unit is a point cutter transmission worm gear case 33, cutter transmission worm gear case 33 is divided to be arranged on point cutter transmission worm gear case positioning seat 34, cutter transmission worm gear case positioning seat 34 is divided to connect two main frame burst side bars 10, the worm-wheel shaft of cutter transmission worm gear case 33 is divided to connect a point cutter transmission worm gear case driven axle 32, cutter transmission worm gear case driven axle 32 is divided to drive a left side respectively, part cutter drive bevel gear pair 37 on the right side, left, part cutter drive bevel gear pair 37 on the right side and drive the side bar burst screw mandrel 35 be arranged on two main frame burst side bars 10 respectively, side bar burst screw mandrel 35 screws togather with the feed screw nut 36 of girder 7.
Described reciprocal traction drive 18 is three box hard-tooth surface speed reducers 18, (Xin Feng source machinery Co., Ltd manufactures three box hard-tooth surface speed reducers 18, model is: 150 types) commercially available, three box hard-tooth surface speed reducers 18 drive the forward and backward two ends connecting chassis 17 after rear tugboat 16 walked around by the upper and lower pull rope of rope sheave respectively.
Described hydraulic means 2 is for being arranged on the symmetrical lead hoist cylinder 4 in lifting two, lead 6 both sides, lead hoist cylinder 4 and cylinder piston rod are hinged on girder 7 respectively with on mair motor base 3, mair motor base 3 is arranged on lifting lead 6, and the oil inlet and outlet of lead hoist cylinder is communicated with lead raise-lower hydraulic station.
Described transmission device is that saw blade mair motor 1 is by one-level belt transmission and one-level gear pair transmission saw blade 14, that is: the main spindle box belt pulley 30 of saw blade mair motor 1 is by angle band 31 transmission main shaft case belt pulley 29, the travelling gear 27 that main spindle box belt pulley 29 drives main spindle box power transmission shaft affixed by main spindle box power transmission shaft 28, travelling gear 27 engages with the driven gear 26 on saw blade main shaft 25, saw blade 14 is fixed on saw blade main shaft 25, thus drives saw blade 14 to operate; Described saw blade 14 adopts saw blade, and saw blade is fixed on saw blade main shaft 25 by saw blade binding nut 23 every blade 24 by intermediate plate.As shown in Figure 2.
It is by the T-shaped mobile rail bar 8 of girder 7 two ends affixed side bar burst that described girder 7 is slidably matched with main frame burst side bar 10, and the T-shaped mobile rail bar 8 of side bar burst is slidably matched with main frame burst side bar 10.
Outside described mair motor base 3 and girder 7 and the lifting lead 6 between girder 7 and main spindle box location-plate 12, telescopic lead dust cover 5 is set.
Described girder locking device: fixing and locking cylinder apparatus 20 on girder 7, locking cylinder device 20 drives locking pull bar 43 girder 7 and main frame burst side bar 10 to be locked by piston-rod assembly 42 in oil cylinder seat 41.
Described lifting lead locking device arranges between lifting lead 6 and girder 7 to move up and down positioning guide column pressing plate 38, and regulated by adjustment pressing plate jackscrew 39, locked by adjustment platen clamp screw 40.
Outside described mair motor base 3 and girder 7 and the lifting lead 6 between girder 7 and main spindle box location-plate 12, telescopic lead dust cover 5 is set; Saw blade 14 arranges saw blade water cover 19.
Described lifting lead 6 is cylinder lead or four sides lead or six leads or octahedral lead.If Fig. 7 is six leads.
The course of work:
1, saw blade 14 Height Adjustment operation: be elevated lead 6 by the turnover oil of two hydraulic cylinders, realize the oscilaltion of saw blade 14Y axle.Be ideal position by saw blade 14 Height Adjustment, carry out the 2nd procedure.
2. cutting stone slab operation: by chassis 17X axle bilateral reciprocation, is that the pull rope driven on rope sheave by three box hard-tooth surface speed reducers 18 drives chassis 17 to move back and forth along X-axis (left and right), thus, realize cutting stone slab operation.This operation is complete, carries out the 3rd procedure.
3, saw blade 14 moves forward and backward operation: be the movement driving girder Z axis (front and back) by point cutter drive shaft worm gear case 33.
Above-mentioned Y-axis (vertical direction) is used to adjustment stonecutter and cuts the stone slab degree of depth; X-axis (horizontal direction) is being cut after the stone slab degree of depth adjusts, carrying out left and right cutting action to stone slab.
Experiment proves: Ben Longmen guided multi-blade stone cutter, the lifting lead that it adopts can at Y-axis and the Z axis significantly mobile saw blade processing stone slab, thus, increase the guiding contact area more than three times of its equipment, add lifting lead outside lead dust cover is set, improve sealing, avoid dust to the abrasive wear of lifting lead with lifting lead supporter, coordinate the reciprocating motion of chassis X-axis simultaneously, realize plate cutting, during cutting plate, girder and side bar are locked by locking cylinder device, improve sheet material flatness and the precision of processing.Meanwhile, improve more than three times the service life of machine.
Claims (10)
1. gantry guided multi-blade stone cutter, comprise: frame, the chassis (17) that stone slab (15) back and forth draws, the transmission device of saw blade (14) and lifting lead (6), it is characterized in that: described frame is made up of girder (7) and two main frame burst side bars (10), girder (7) frame is on both sides main frame burst side bar (10), and be slidably matched with main frame burst side bar (10), drive girder (7) movable along both sides main frame burst side bar (10) by movable drive unit, namely move along Z-direction, and locked by girder locking device, both sides main frame burst side bar (10) are arranged on side bar cement support (11), described lifting lead (6) and girder (7) are slidably matched, and driven by hydraulic means (2) and the locking of lifting lead locking device, so-called lifting lead (6) bottom is fixed on main spindle box location-plate (12), the saw blade mair motor (1) of saw blade (14) is fixed on the mair motor base (3) above lifting lead (6), saw blade (14) moves up and down relative to girder (7), namely moves along Y-axis, chassis and rail (22) are slidably matched, and by reciprocal traction drive (18), chassis is moved left and right along rail (22), namely X-axis moves, and saw blade (14) moves relative to the three-dimensional of chassis (17) along X, Y, Z axis.
2. gantry according to claim 1 guided multi-blade stone cutter, it is characterized in that: described movable drive unit is a point cutter transmission worm gear case (33), cutter transmission worm gear case (33) is divided to be arranged on point cutter transmission worm gear case positioning seat (34), cutter transmission worm gear case positioning seat (34) is divided to connect two main frame burst side bars (10), the worm-wheel shaft of cutter transmission worm gear case (33) is divided to connect point cutter transmission worm gear case driven axle (32), cutter transmission worm gear case driven axle (32) is divided to drive a left side respectively, part cutter drive bevel gear pair (37) on the right side, left, part cutter drive bevel gear pair (37) on the right side and drive the side bar burst screw mandrel (35) be arranged on two main frame burst side bars (10) respectively, side bar burst screw mandrel (35) screws togather with the feed screw nut (36) of girder (7).
3. gantry according to claim 1 guided multi-blade stone cutter, it is characterized in that: described reciprocal traction drive (18) is three box hard-tooth surface speed reducers (18), three box hard-tooth surface speed reducers (18) drive the forward and backward two ends connecting chassis (17) after rear tugboat (16) walked around by the upper and lower pull rope of rope sheave respectively.
4. gantry according to claim 1 guided multi-blade stone cutter, it is characterized in that: described hydraulic means (2) is for being arranged on the symmetrical lead hoist cylinder (4) in lifting two, lead (6) both sides, lead hoist cylinder (4) and cylinder piston rod are hinged on girder (7) respectively with on mair motor base (3), mair motor base (3) is arranged in lifting lead (6), and the oil inlet and outlet of lead hoist cylinder is communicated with lead raise-lower hydraulic station.
5. gantry according to claim 1 guided multi-blade stone cutter, is characterized in that: described transmission device is that saw blade mair motor (1) is by one-level belt transmission and one-level gear pair transmission saw blade (14).
6. gantry according to claim 1 guided multi-blade stone cutter, it is characterized in that: it is by the T-shaped mobile rail bar (8) of girder (7) two ends affixed side bar burst that described girder (7) and main frame burst side bar (10) are slidably matched, the T-shaped mobile rail bar (8) of side bar burst and main frame burst side bar (10) are slidably matched.
7. gantry according to claim 1 guided multi-blade stone cutter, is characterized in that: arrange telescopic lead dust cover (5) outside described mair motor base (3) and girder (7) and the lifting lead (6) between girder (7) and main spindle box location-plate (12).
8. gantry according to claim 1 guided multi-blade stone cutter, it is characterized in that: described girder locking device: fixing and locking cylinder apparatus (20) on girder (7), girder (7) and main frame burst side bar (10) are locked inner drive locking pull bar (43) of oil cylinder seat (41) by piston-rod assembly (42) by locking cylinder device (20).
9. gantry according to claim 1 guided multi-blade stone cutter, it is characterized in that: described lifting lead locking device arranges between lifting lead (6) and girder (7) to move up and down positioning guide column pressing plate (38), and regulated by adjustment pressing plate jackscrew (39), locked by adjustment platen clamp screw (40).
10. gantry according to claim 1 guided multi-blade stone cutter, is characterized in that: arrange telescopic lead dust cover (5) outside described mair motor base (3) and girder (7) and the lifting lead (6) between girder (7) and main spindle box location-plate (12); Saw blade (14) arranges saw blade water cover (19).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420789801.6U CN204340009U (en) | 2014-12-16 | 2014-12-16 | Gantry guided multi-blade stone cutter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420789801.6U CN204340009U (en) | 2014-12-16 | 2014-12-16 | Gantry guided multi-blade stone cutter |
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| Publication Number | Publication Date |
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| CN204340009U true CN204340009U (en) | 2015-05-20 |
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| CN201420789801.6U Active CN204340009U (en) | 2014-12-16 | 2014-12-16 | Gantry guided multi-blade stone cutter |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104149207A (en) * | 2014-08-06 | 2014-11-19 | 厦门银华建材机械设备有限公司 | Numerical control two-way cutting machine |
| CN104400912A (en) * | 2014-12-16 | 2015-03-11 | 蔡崇友 | Portal column guide multi-piece stone cutting machine |
| CN107962686A (en) * | 2017-12-22 | 2018-04-27 | 珠海东锦石英科技有限公司 | Numerical control Multi-knife machine and the technique for carrying out quartzy crystal block processing with numerical control Multi-knife machine |
| CN108162223A (en) * | 2018-01-08 | 2018-06-15 | 苏子泷 | A kind of tunnel type cuts stone production line and its method of work |
-
2014
- 2014-12-16 CN CN201420789801.6U patent/CN204340009U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104149207A (en) * | 2014-08-06 | 2014-11-19 | 厦门银华建材机械设备有限公司 | Numerical control two-way cutting machine |
| CN104149207B (en) * | 2014-08-06 | 2016-06-15 | 厦门银华建材机械设备有限公司 | Digital control two-way cutting machine |
| CN104400912A (en) * | 2014-12-16 | 2015-03-11 | 蔡崇友 | Portal column guide multi-piece stone cutting machine |
| CN107962686A (en) * | 2017-12-22 | 2018-04-27 | 珠海东锦石英科技有限公司 | Numerical control Multi-knife machine and the technique for carrying out quartzy crystal block processing with numerical control Multi-knife machine |
| CN108162223A (en) * | 2018-01-08 | 2018-06-15 | 苏子泷 | A kind of tunnel type cuts stone production line and its method of work |
| CN108162223B (en) * | 2018-01-08 | 2023-10-17 | 苏子泷 | Tunnel type stone cutting production line and working method thereof |
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