CN104149207A - Numerical control two-way cutting machine - Google Patents
Numerical control two-way cutting machine Download PDFInfo
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- CN104149207A CN104149207A CN201410382460.5A CN201410382460A CN104149207A CN 104149207 A CN104149207 A CN 104149207A CN 201410382460 A CN201410382460 A CN 201410382460A CN 104149207 A CN104149207 A CN 104149207A
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Abstract
The invention discloses a numerical control two-way cutting machine which comprises a base part, a main machine part, a subdivision transmission part, a support part and an electric control part. The support part is divided into a left support assembly and a right support assembly which are mounted on the left side and the right side of a reinforced concrete foundation, under an instruction of the electric control part, the subdivision transmission part drives a structure of the support part, and therefore the main machine part is driven to move along a Y axis. The main machine part is composed of a cross beam assembly, the sliding seat assembly, a longitudinal cutting spindle box assembly, a horizontal cutter spindle assembly, a cutter feeding assembly, a hydraulic assembly and the like. Under the effect of the hydraulic assembly, the longitudinal cutting spindle box assembly and the horizontal cutter spindle assembly move in a Z axis direction, the horizontal cutter spindle assembly is driven by a speed reducer to drive a gear to drive a rack, and also can make lifting movement along a Z axis. Under the pushing action of a hydraulic cylinder, a horizontal cutter can further make horizontal feeding movement along a rotating shaft. Under the instruction of the electric control part, the speed reducer of the cutter feeding assembly drives the gear, and therefore the sliding seat assembly, the longitudinal cutting spindle box and the like are driven to make reciprocating movement along the Y axis.
Description
Technical field
The present invention relates to processing of stone machinery field, relate to stone machining equipment, specifically sawing becomes the stonecutter of sheet material relevant with a kind of waste material.
Background technology
At stone machining equipment, be particularly applied in the sawing of waste material and become sheet material aspect, tradition all adopts rip cutting saw blade to carry out sawing to famine material, according to required sheet material height, selects suitable saw blade to cut, after having cut.By manually unloading plate.Manually unload plate and conventionally adopt hammer and chisel to beat sheet material root, break into two with one's hands with hand.Labour intensity is large, dangerous high, also easily causes plate face irregular, causes defective products or waste product.
Summary of the invention
The object of the invention is to solve the problem of prior art, a kind of digital control two-way cutting machine of high efficiency automatic processing is provided.
For reaching above-mentioned purpose, the present invention adopts following technical scheme:
Digital control two-way cutting machine, comprising: the base component, host part, burst drive disk assembly, bracket component and the electric-controlled parts that cooperatively interact; Wherein, bracket component is divided into two bracket components in left and right, is arranged on respectively on base component the right and left body of wall; Under the instruction of electric-controlled parts, the mechanism of burst drive disk assembly driving arm parts, thus drive host part to move along Y-axis; Host part comprises transverse beam assembly, sliding assembly, rip cutting main spindle box assembly, horizontal cutter spindle assemblies, horizontal cutter base assembly, walks knife assembly, hydraulic package and main electric machine assembly; Under hydraulic package effect, rip cutting main spindle box assembly and horizontal cutter spindle assemblies move along Z-direction, and horizontal cutter spindle assemblies also can move up and down along Z axis in addition; Under the Hydraulic Cylinder effect of horizontal cutter base assembly, horizontal cutter spindle assemblies can also do horizontal feed along rotating shaft and move; Under the instruction of electric-controlled parts, walk motor and the action of decelerator driven gear of knife assembly, thereby drive sliding assembly, rip cutting main spindle box assembly, horizontal cutter spindle assemblies, horizontal chisel holder system to move reciprocatingly along X-axis together.
Described bracket component is divided into two bracket components in left and right, left and right bracket component comprises slide block (41-1), left and right support, screw mandrel, the first bevel gear, copper nut, wherein, left and right support is separately fixed on the right and left body of wall, copper nut is arranged on slide block and coordinates with screw mandrel and form a moving sets, and bevel gear is fixed on one end of screw mandrel.
Described burst drive disk assembly includes connecting tube and adjustment rack, power transmission shaft, burst motor and decelerator, two the second bevel gears, wherein, burst drive disk assembly two ends by connecting tube and adjustment rack connect respectively with left and right bracket component in left and right support connect, two the second bevel gears are arranged on respectively power transmission shaft two ends, under burst motor and decelerator effect, power transmission shaft and two the second bevel gear rotating campaigns, and two described the second bevel gears respectively with bracket component in two the first bevel gears intermesh, under bevel gear transmission, drive left and right support screw mandrel, thereby band movable slider moves reciprocatingly along Y-axis.
In described host part, transverse beam assembly comprises: crossbeam, tooth bar, and the two ends, left and right of crossbeam connect with the slide block of the left and right bracket component of bracket component respectively, under the effect of burst drive disk assembly, the left and right slide block of driving arm parts, thus drive transverse beam assembly to do burst motion.
Sliding assembly comprises: upper connective plate, guide pillar, slide, guide pin bushing, lower linking plate; Wherein, eight guide pin bushings are arranged on respectively slide upper and lower surface; Four guide pillars are slidably matched with guide pin bushing respectively, and guide pillar upper end and upper connective plate connect, and lower end and lower linking plate connect, and four guide pillar yoke plates parallel to each other and upper and lower are combined into a rock-steady structure.
Hydraulic package comprises: hoist cylinder, oil cylinder fixing base, the two-way Hydraulic Station of cutting; Wherein, two hoist cylinder cylinder parts and upper connective plate connect, and piston rod connects by oil cylinder fixing base and slide, cuts under Hydraulic Station effect two-way, the reduction campaign of lifting hydraulic cylinder drives the relative motion of up and down plate and four guide pillar overall structures and slide, the moving up and down of Z-direction.
Rip cutting main spindle box assembly comprises: belt pulley, pinion, gear wheel, forward spindle, rear main shaft, saw blade rear fender, saw blade front pressuring plate, saw blade nut, main spindle box and saw blade; Wherein, forward spindle front end is installed belt pulley, pinion is installed in rear end, middle by bearings in main spindle box housing, rear rear-end of spindle is installed gear wheel, front end is installed saw blade rear fender, saw blade and saw blade front pressuring plate, a saw blade nut of end of thread assembling, saw blade is pressed between saw blade rear fender and saw blade front pressuring plate by saw blade nut, middle by bearings in main spindle box housing, large pinion is intermeshing, thus forward spindle and the relative motion of rear main shaft energy, and rip cutting main spindle box assembly is arranged on the lower linking plate of sliding assembly.
Main electric machine assembly comprises: main motor, main motor pulley, classical V-belt, wherein, main motor pulley is arranged on main motor, main motor is arranged on the upper connective plate of sliding assembly, thereby is rotated cutting movement by classical V-belt and the saw blade that is arranged on the cooperation of the belt pulley on rip cutting main spindle box assembly drive rip cutting main spindle box assembly on lower linking plate.
Horizontal cutter spindle assemblies comprises: tooth bar sleeve pipe, motor side shaft coupling, axle head shaft coupling, horizontal cutter shaft, cutter chuck holder adapted, horizontal saw blade, horizontal cutter motor, wherein, horizontal cutter shaft is arranged in tooth bar sleeve pipe by bearing, one end assembling axle head shaft coupling, one end assembling cutter chuck holder adapted, horizontal saw blade is fixed in cutter chuck holder adapted, horizontal cutter motor front end flange dish is arranged on tooth bar sleeve pipe one end, horizontal cutter motor shaft connects by cooperation and the horizontal cutter shaft of motor side shaft coupling and axle head shaft coupling, horizontal cutter motor drives horizontal cutter shaft to rotate together with cutter chuck holder adapted, thereby realize the cutting movement of horizontal saw blade.
Horizontal cutter base assembly comprises: horizontal cutter base cabinet, cylinder front stall, cylinder front axle, horizontal cutting rotating cylinder, cylinder rear axle, cylinder back seat, rotating shaft, shaft seat, gear mandrel, gear, fishbolt, fishbolt handle, double-stage worm gear worm reducer, wherein, the column type that horizontal cutter base cabinet one inner chamber is opening, the tooth bar sleeve pipe of horizontal cutter spindle assemblies is assemblied in inner chamber the inside and gear mandrel, gear gear, double-stage worm gear worm reducer form the kinematic pair that can move up and down along Z axis; The piston rod of horizontal cutting rotating cylinder is assembled together by axle head oscillating bearing and cylinder front stall, cylinder front axle, cylinder front stall is fixed on horizontal cutter base cabinet, horizontal cutting rotating cylinder cylinder body tail end is fixed on shaft seat by cylinder rear axle, cylinder back seat, horizontal cutter base cabinet and shaft seat connect by rotating shaft, and under the effect of horizontal cutting rotating cylinder, horizontal cutter base cabinet rotates within the specific limits along spindle central.
Walking knife assembly comprises: cutting feed, cutting feed belt pulley, feed reductor, feed belt pulley, feed gear, feed gear mandrel, feed reducer pedestal, wherein, feed reducer pedestal is arranged in sliding assembly on slide, feed gear mandrel front end assembling feed gear, feed gear and transverse beam assembly middle rack coordinate formation kinematic pair, feed gear mandrel by bearing assemble on feed reducer pedestal, feed gear core back-end and feed reductor are assembled together, cutting feed drives feed belt pulley by cutting feed belt pulley by V-type band, thereby drive the rotating campaign of feed gear mandrel and feed gear, realize sliding assembly, rip cutting main spindle box assembly, horizontal cutter spindle assemblies, horizontal chisel holder system moves reciprocatingly along X-axis together.
Adopt technique scheme, cut the horizontal cutter spindle assemblies of increase and horizontal cutter base assembly on machine basis at original bridge type hydraulic.Can be realized and can in the time cutting, directly be carried out the cutting of sheet material root by the effect of these two assemblies, remove the trouble of manually unloading plate from, raise the efficiency, greatly reduce disqualification rate, reduce labor intensity, man-machine safety also improves greatly.
Digital control two-way cutting machine sliding assembly adopts four chromium plating guide pillars and upper, and lower linking plate forms a rock-steady structure.More stable by sled mechanism than tradition, intensity is higher, and more wear-resistant and processing and manufacturing is easy 3, and the lifting of digital control two-way cutting machine adopts hydraulic package.Adopt screw mandrel lifting than tradition, efficiency is higher, and rising or falling speed is fast, failure rate is low.
Brief description of the drawings
Accompanying drawing described herein is used to provide a further understanding of the present invention, forms a part of the present invention, and schematic description and description of the present invention is used for explaining the present invention, does not form inappropriate limitation of the present invention.In the accompanying drawings:
Fig. 1 is complete machine perspective view of the present invention;
Fig. 2 is main machine structure schematic diagram of the present invention;
Fig. 3 is burst drive disk assembly schematic diagram of the present invention;
Fig. 4 is bracket component schematic diagram of the present invention;
Fig. 5 is transverse beam assembly schematic diagram of the present invention;
Fig. 6 is sliding assembly schematic diagram of the present invention;
Fig. 7 is rip cutting main spindle box assembly schematic diagram of the present invention;
Fig. 8 is the horizontal cutter spindle assemblies of the present invention schematic diagram;
Fig. 9 is the horizontal cutter base assembly of the present invention schematic diagram;
Figure 10 is that the present invention walks knife assembly schematic diagram;
Figure 11 is hydraulic package schematic diagram of the present invention;
Figure 12 is the main electric machine assembly schematic diagram of the present invention.
Detailed description of the invention
In order to make technical problem to be solved by this invention, technical scheme and beneficial effect clearer, clear, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein, only in order to explain the present invention, is not intended to limit the present invention.
As shown in Fig. 1-Figure 12, digital control two-way cutting machine of the present invention, comprising: the base component 1, host part 2, burst drive disk assembly 3, bracket component 4 and the electric-controlled parts 5 that cooperatively interact; Wherein,
Bracket component is divided into two bracket components 41 in left and right, is arranged on respectively on base component 1 the right and left body of wall 11; Under the instruction of electric-controlled parts 5, the mechanism of burst drive disk assembly 3 driving arm parts 4, thus drive host part 2 to move along Y-axis; Host part 2 comprises transverse beam assembly 21, sliding assembly 22, rip cutting main spindle box assembly 23, horizontal cutter spindle assemblies 24, horizontal cutter base assembly 25, walks knife assembly 26, hydraulic package 27 and main electric machine assembly 28; Under hydraulic package 27 effects, rip cutting main spindle box assembly 23 and horizontal cutter spindle assemblies 25 move along Z-direction, and horizontal cutter spindle assemblies 24 also can move up and down along Z axis in addition; Under the Hydraulic Cylinder effect of horizontal cutter base assembly 25, horizontal cutter spindle assemblies 25 can also do horizontal feed along rotating shaft and move; Under the instruction of electric-controlled parts 5, walk motor and the action of decelerator driven gear of knife assembly 26, thereby drive sliding assembly 22, rip cutting main spindle box assembly 23, horizontal cutter spindle assemblies 24, horizontal chisel holder system 25 to move reciprocatingly along X-axis together.
Described bracket component divides 4 for two of left and right bracket component 41, left and right bracket component 41 comprises slide block 41-1, left and right support 41-2, screw mandrel 41-3, the first bevel gear 41-4, copper nut 41-5, wherein, left and right support 41-2 is separately fixed on the right and left body of wall 11, copper nut 41-5 is arranged on and upper cooperation with screw mandrel 41-3 of slide block 41-1 forms a moving sets, and bevel gear 41-4 is fixed on one end of screw mandrel 41-3.
Described burst drive disk assembly 3 includes connecting tube and adjustment rack 31-1, power transmission shaft 31-2, burst motor and decelerator 31-3, two the second bevel gear 31-4, wherein, burst drive disk assembly 3 two ends by connecting tube and adjustment rack 31-1 connect respectively with left and right bracket component 41 in left and right support 41-2 connect, two the second bevel gear 31-4 are arranged on respectively power transmission shaft 31-2 two ends, under burst motor and decelerator 31-3 effect, power transmission shaft 31-2 and two the second bevel gear 31-4 rotating campaigns, and two described the second bevel gear 31-4 respectively with bracket component 41 in two the first bevel gear 41-4 intermesh, under bevel gear transmission, drive left and right support screw mandrel 41-3, thereby band movable slider 41-1 moves reciprocatingly along Y-axis.
In described host part 2, transverse beam assembly 21 comprises: crossbeam 21-1, tooth bar 21-2, the two ends, left and right of crossbeam 21-1 connect with the slide block 41-1 of the left and right bracket component 41 of bracket component 4 respectively, under 3 effects of burst drive disk assembly, the left and right slide block 41-1 of driving arm parts, thus drive transverse beam assembly 21 to do burst motion.
Sliding assembly 22 comprises: upper connective plate 22-1, guide pillar 22-2, slide 22-3, guide pin bushing 22-4, lower linking plate 22-5; Wherein, eight guide pin bushing 22-4 are arranged on respectively slide 22-3 upper and lower surface; Four guide pillar 22-2 are slidably matched with guide pin bushing 22-4 respectively, and guide pillar 22-2 upper end and upper connective plate 22-1 connect, and lower end and lower linking plate 22-5 connect, and four guide pillar 22-2 yoke plates parallel to each other and upper and lower are combined into a rock-steady structure.
Hydraulic package 27 comprises: hoist cylinder 27-1, oil cylinder fixing base 27-2, the two-way Hydraulic Station 27-3 that cuts; Wherein, two hoist cylinder 27-1 cylinder parts and upper connective plate 22-1 connect, piston rod connects by oil cylinder fixing base 27-2 and slide 22-3, cut under Hydraulic Station 27-3 effect two-way, the reduction campaign of lifting hydraulic cylinder 27-1 drives the relative motion of up and down plate and four guide pillar 22-2 overall structures and slide 22-3, the moving up and down of Z-direction.
Rip cutting main spindle box assembly 23 comprises: belt pulley 23-1, pinion 23-2, gear wheel 23-3, forward spindle 23-4, rear main shaft 23-5, saw blade rear fender 23-6, saw blade front pressuring plate 23-7, saw blade nut 23-8, main spindle box 23-9 and saw blade 23-10, wherein, forward spindle 23-4 front end is installed belt pulley 23-1, pinion 23-2 is installed in rear end, middle by bearings in main spindle box 23-9 housing, rear rear-end of spindle is installed gear wheel 23-3, front end is installed saw blade rear fender 23-6, saw blade 23-10 and saw blade front pressuring plate 23-7, a saw blade nut 23-8 of end of thread assembling, saw blade 23-10 is pressed between saw blade rear fender 23-6 and saw blade front pressuring plate 23-7 by saw blade nut 23-8, middle by bearings in main spindle box 23-9 housing, large pinion is intermeshing, thereby forward spindle 23-4 and the relative motion of rear main shaft 23-5 energy, rip cutting main spindle box assembly 23 is arranged on the lower linking plate 22-5 of sliding assembly 22.
Main electric machine assembly 28 comprises: main motor 28-1, main motor pulley 28-2, classical V-belt 28-3, wherein, main motor pulley 28-2 is arranged on main motor 28-1, it is upper that main motor 28-1 is arranged on the upper connective plate 22-1 of sliding assembly 22, thereby by classical V-belt 28-3 be arranged on belt pulley 23-1 on the upper rip cutting main spindle box assembly 23 of lower linking plate 22-5 and coordinate and drive the saw blade 23-10 of rip cutting main spindle box assembly 23 to be rotated cutting movement.
Horizontal cutter spindle assemblies 24 comprises: tooth bar sleeve pipe 24-1, motor side shaft coupling 24-2, axle head shaft coupling 24-3, horizontal cutter shaft 24-4, cutter chuck holder adapted 24-5, horizontal saw blade 24-6, horizontal cutter motor 24-7, wherein, horizontal cutter shaft 24-4 is arranged in tooth bar sleeve pipe 24-1 by bearing, one end assembling axle head shaft coupling 24-3, one end assembling cutter chuck holder adapted 24-5, horizontal saw blade 24-6 is fixed in cutter chuck holder adapted 24-5, horizontal cutter motor 24-7 front end flange dish is arranged on tooth bar sleeve pipe 24-1 one end, horizontal cutter motor 24-7 axle connects by cooperation and the horizontal cutter shaft 24-4 of motor side shaft coupling 24-3 and axle head shaft coupling 24-3, horizontal cutter motor 24-7 drives horizontal cutter shaft 24-4 to rotate together with cutter chuck holder adapted 24-5, thereby realize the cutting movement of horizontal saw blade.
Horizontal cutter base assembly 25 comprises: horizontal cutter base cabinet 25-1, cylinder front stall 25-2, cylinder front axle 25-3, horizontal cutting rotating cylinder 25-4, cylinder rear axle 25-5, cylinder back seat 25-6, rotating shaft 25-7, shaft seat 25-8, gear mandrel 25-9, gear 25-10, fishbolt 25-11, fishbolt handle 25-12, double-stage worm gear worm reducer 25-13, wherein, the column type that horizontal cutter base cabinet 25-1 mono-inner chamber is opening, the tooth bar sleeve pipe 24-1 of horizontal cutter spindle assemblies 24 is assemblied in inner chamber the inside and gear mandrel 25-9, gear gear 25-10, double-stage worm gear worm reducer 25-13 forms the kinematic pair that can move up and down along Z axis, the piston rod of horizontal cutting rotating cylinder 25-4 is assembled together by axle head oscillating bearing and cylinder front stall 25-2, cylinder front axle 25-3, cylinder front stall 25-2 is fixed on horizontal cutter base cabinet 25-1, horizontal cutting rotating cylinder 25-4 cylinder body tail end is fixed on shaft seat 25-8 by cylinder rear axle 25-5, cylinder back seat 25-6, horizontal cutter base cabinet 25-1 and shaft seat 25-8 connect by rotating shaft 25-7, and under horizontal cutting rotating cylinder 25-4 effect, horizontal cutter base cabinet 25-1 rotates within the specific limits along rotating shaft 25-7 center.
Walking knife assembly 26 comprises: cutting feed 26-1, cutting feed belt pulley 26-2, feed reductor 26-3, feed belt pulley 26-4, feed gear 26-5, feed gear mandrel 26-6, feed reducer pedestal 26-7, wherein, feed reducer pedestal 26-7 is arranged in sliding assembly 22 on slide 22-4, feed gear mandrel 26-6 front end assembling feed gear 26-5, feed gear and transverse beam assembly 21 middle rack 26-2 coordinate formation kinematic pair, feed gear mandrel 26-6 by bearing assemble on feed reducer pedestal 26-7, feed gear mandrel 26-6 rear end and feed reductor 26-3 are assembled together, cutting feed 26-1 drives feed belt pulley 26-4 by cutting feed belt pulley 26-2 by V-type band, thereby drive the rotating campaign of feed gear mandrel 26-6 and feed gear 26-5, realize sliding assembly 22, rip cutting main spindle box assembly 23, horizontal cutter spindle assemblies 24, horizontal chisel holder system 25 moves reciprocatingly along X-axis together.
When work:
1, manual mode:
A pins the front button of electric-control system handle, and the burst decelerator in burst drive disk assembly drives left and right power transmission shaft and power transmission shaft one and bevel gear thereof, power transmission shaft two and bevel gear thereof.Thereby driving left and right support screw mandrel with the bevel gear engagement of left and right screw mandrel, drive slide block along holder orientation (Y+ axle) motion, stop to encountering front limit switch position.
B, pins the rear button of electric-control system handle, and the burst decelerator in burst drive disk assembly drives left and right power transmission shaft and power transmission shaft one and bevel gear thereof, power transmission shaft two and bevel gear thereof.Thereby driving left and right support screw mandrel with the bevel gear engagement of left and right screw mandrel, drive slide block along holder orientation (Y-axle) motion, stop to encountering rear limit switch position.
C, pins the upper button of electric-control system handle.The two-way Hydraulic Station of cutting is received automatically controlled instruction, gives hoist cylinder fuel feeding, and piston rod extends and drives 4 guide pillars and upper and lower yoke plate to form rock-steady structure, along (Z+ axle) motion, rises to limes superiors switch and stops.
D, pins the knob down of electric-control system handle.The two-way Hydraulic Station of cutting is received automatically controlled instruction, gives hoist cylinder fuel feeding, and piston rod shrinks and drives 4 guide pillars and upper and lower yoke plate to form rock-steady structure, along (Z-axle) motion, drops to limes superiors switch and stops.
E, pin the left button of electric-control system handle, walk the feed gear of knife assembly in the tooth bar engagement of crossbeam, drive other assemblies such as sliding assembly, rip cutting main spindle box assembly, horizontal cutter spindle assemblies, horizontal chisel holder system, along (Y+ axle) motion, stop to limit on the left switch.
F, pin the right button of electric-control system handle, walk the feed gear of knife assembly in the tooth bar engagement of crossbeam, drive other assemblies such as sliding assembly, rip cutting main spindle box assembly, horizontal cutter spindle assemblies, horizontal chisel holder system, along (Y-axle) motion, stop to limit on the right-right-hand limit switch.
G, main electric motor starting button on crawl electric cabinet, main electric motor starting, main motor pulley is with by V, the belt pulley rotation of main shaft after drive main spindle box.Large by main spindle box assembly again, pinion engagement, drives forward spindle rotation.Finally make saw blade rotation.
H, main motor stop button on crawl electric cabinet, main motor slowly stops transmission from turning state, and main motor pulley is with by V, and after drive main spindle box, the belt pulley of main shaft also slowly stops the rotation.Large by main spindle box assembly again, pinion engagement, drives forward spindle to stop the rotation.Finally make saw blade stop the rotation.
I, the horizontal cutter of pinning electric-control system handle rises button, and double-stage worm gear worm reducer, by gear driving rack sleeve pipe, takes the parts such as tooth bar sleeve pipe and horizontal cutter motor, horizontal cutter shaft, horizontal saw blade to, along (Z+ axle) direction, rise to limes superiors switch and stop.
J, button falls in the horizontal cutter of pinning electric-control system handle, and double-stage worm gear worm reducer, by gear driving rack sleeve pipe, takes the parts such as tooth bar sleeve pipe and horizontal cutter motor, horizontal cutter shaft, horizontal saw blade to, along (Z-axle) direction, drop to limit inferior switch and stop.
K, horizontal cutter electric motor starting button on crawl electric cabinet, horizontal electric motor starting, drives horizontal cutter shaft and the rotation of horizontal cutterhead by shaft coupling, finally makes horizontal saw blade rotation.
L, horizontal cutter motor stop button on crawl electric cabinet, horizontal motor slowly stops the rotation, and drives horizontal cutter shaft and horizontal cutterhead slowly to stop the rotation by shaft coupling, finally makes horizontal saw blade stop the rotation.
M, pins rotary knob before the horizontal cutter of electric-control system handle, and bidirectional hydraulic station obtains automatically controlled instruction, give horizontal cutting rotating cylinder fuel feeding, horizontally rotate cylinder piston rod and extend, promote casing and rotate within the specific limits along spindle central, encounter front travel switch and stop.
N, pins rotary knob after the horizontal cutter of electric-control system handle.Bidirectional hydraulic station obtains automatically controlled instruction, gives horizontal cutting rotating cylinder fuel feeding, horizontally rotates cylinder piston rod and shortens, and pulls casing to rotate within the specific limits along spindle central, encounters rear travel switch and stops.
O, the crawl lifting of horizontal cutter Z-direction, must be rotated counterclockwise and be unclamped fishbolt by fishbolt handle, just can carry out elevating movement.
2, auto state
A, under manual mode, to numerical control Double Directional Cutting machine according to the length of rough stone block to lifting travel, left and right stroke, the technological parameters such as burst thickness set.
B, selects button by electric-control system, is converted to auto state.Crawl automatic button, now main motor rotation, a series of transmission mechanisms such as be with by main electrical machine belt pulley by V, finally drives vertical saw blade to rotate.Then horizontal cutter electric motor starting, by shaft coupling, power transmission shaft, the parts such as cutterhead, drive horizontal saw blade rotation.Cutting feed starts, and is with by V by feed belt wheel, drives the belt wheel of feed reductor, under turbine and worm effect, is finally the rotation of feed gear, with the engagement of crossbeam tooth bar under, make vertical saw blade and horizontal saw blade carry out the motion of (Y+ axle) sawing.
C, vertically saw blade is than the first sawing of water sheet saw blade, and horizontal saw blade heel enters, and so just can complete rough stone block sheet material sawing process, completes a sawing stroke, and the sheet material that just can sawing gets off, does not need manually to unload plate.
D, completes after one stroke, and main motor and horizontal cutter motor stop the rotation, and vertical saw blade and horizontal saw blade are stopped the rotation.Horizontal cutter cylinder action, makes horizontal saw blade be retracted into the rear limit of rotation along rotating shaft.Then hoist cylinder action, makes guide pillar and upper and lower yoke plate, main motor component, and spindle box part, the miscellaneous parts such as horizontal blade insert rise to up stroke, walk knife assembly action simultaneously, and slide parts are retracted into right lateral journey.Complete after this series of actions.The burst thickness that burst drive disk assembly sets according to electric-control system carries out burst.After burst completes, carry out the sawing motion of next stroke.
E, according to the thickness of the width of famine material and required sheet material, calculates the number of times of wanted sawing, and machine completes above-mentioned a series of actions automatically, realizes automation.
Above-mentioned explanation illustrates and has described the preferred embodiments of the present invention, as previously mentioned, be to be understood that the present invention is not limited to disclosed form herein, should not regard the eliminating to other embodiment as, and can be used for various other combinations, amendment and environment, and can, in invention contemplated scope described herein, change by technology or the knowledge of above-mentioned instruction or association area.And the change that those skilled in the art carry out and variation do not depart from the spirit and scope of the present invention, all should be in the protection domain of claims of the present invention.
Claims (4)
1. digital control two-way cutting machine, is characterized in that: comprising: the base component (1), host part (2), burst drive disk assembly (3), bracket component (4) and the electric-controlled parts (5) that cooperatively interact; Wherein, bracket component is divided into two bracket components in left and right (41), is arranged on respectively on base component (1) the right and left body of wall (11); Under the instruction of electric-controlled parts (5), the mechanism of burst drive disk assembly (3) driving arm parts (4), thus drive host part (2) to move along Y-axis; Host part (2) comprises transverse beam assembly (21), sliding assembly (22), rip cutting main spindle box assembly (23), horizontal cutter spindle assemblies (24), horizontal cutter base assembly (25), walks knife assembly (26), hydraulic package (27) and main electric machine assembly (28); Under hydraulic package (27) effect, rip cutting main spindle box assembly (23) and horizontal cutter spindle assemblies (25) move along Z-direction, and horizontal cutter spindle assemblies (24) also can move up and down along Z axis in addition; Under the Hydraulic Cylinder effect of horizontal cutter base assembly (25), horizontal cutter spindle assemblies (25) can also do horizontal feed along rotating shaft and move; Under the instruction of electric-controlled parts (5), walk motor and the action of decelerator driven gear of knife assembly (26), thereby drive sliding assembly (22), rip cutting main spindle box assembly (23), horizontal cutter spindle assemblies (24), horizontal chisel holder system (25) to move reciprocatingly along X-axis together.
2. digital control two-way cutting machine as claimed in claim 1, it is characterized in that: described bracket component divides (4) for two bracket components in left and right (41), left and right bracket component (41) comprises slide block (41-1), left and right support (41-2), screw mandrel (41-3), the first bevel gear (41-4), copper nut (41-5), wherein, left and right support (41-2) is separately fixed on the right and left body of wall (11), copper nut (41-5) is arranged on and upper cooperation with screw mandrel (41-3) of slide block (41-1) forms a moving sets, bevel gear (41-4) is fixed on one end of screw mandrel (41-3).
3. digital control two-way cutting machine as claimed in claim 2, it is characterized in that: described burst drive disk assembly (3) includes connecting tube and adjustment rack (3-1), power transmission shaft (3-2), burst motor and decelerator (3-3), two the second bevel gears (31-4), wherein, burst drive disk assembly (3) two ends by connecting tube and adjustment rack (31-1) connect respectively with left and right bracket component (41) in left and right support (41-2) connect, two the second bevel gears (31-4) are arranged on respectively power transmission shaft (31-2) two ends, under burst motor and decelerator (31-3) effect, power transmission shaft (31-2) and two the second bevel gears (31-4) rotating campaign, and described two the second bevel gears (31-4) respectively with bracket component (41) in two the first bevel gears (41-4) intermesh, under bevel gear transmission, drive left and right support screw mandrel (41-3), thereby band movable slider (41-1) moves reciprocatingly along Y-axis.
4. the digital control two-way cutting machine as described in claim 1,2 or 3, is characterized in that:
In described host part (2), transverse beam assembly (21) comprising: crossbeam (21-1), tooth bar (21-2), the two ends, left and right of crossbeam (21-1) respectively and the slide block (41-1) of the left and right bracket component (41) of bracket component (4) connect, under burst drive disk assembly (3) effect, the left and right slide block (41-1) of driving arm parts, thus drive transverse beam assembly (21) to do burst motion.
Sliding assembly (22) comprising: upper connective plate (22-1), guide pillar (22-2), slide (22-3), guide pin bushing (22-4), lower linking plate (22-5); Wherein, eight guide pin bushings (22-4) are arranged on respectively slide (22-3) upper and lower surface; Four guide pillars (22-2) respectively and guide pin bushing (22-4) be slidably matched, guide pillar (22-2) upper end and upper connective plate (22-1) connect, lower end and lower linking plate (22-5) connect, and four guide pillars (22-2) yoke plate parallel to each other and upper and lower is combined into a rock-steady structure.
Hydraulic package (27) comprising: hoist cylinder (27-1), oil cylinder fixing base (27-2), the two-way Hydraulic Station (27-3) of cutting; Wherein, two hoist cylinder (27-1) cylinder parts and upper connective plate (22-1) connect, piston rod is by oil cylinder fixing base (27-2) and slide 22-3) connect, cut under Hydraulic Station (27-3) effect two-way, the reduction campaign of lifting hydraulic cylinder (27-1) drives the relative motion of up and down plate and four guide pillar (22-2) overall structures and slide (22-3), the moving up and down of Z-direction.
Rip cutting main spindle box assembly (23) comprising: belt pulley (23-1), pinion (23-2), gear wheel (23-3), forward spindle (23-4), rear main shaft (23-5), saw blade rear fender (23-6), saw blade front pressuring plate (23-7), saw blade nut (23-8), main spindle box (23-9) and saw blade (23-10), wherein, forward spindle (23-4) front end is installed belt pulley (23-1), pinion (23-2) is installed in rear end, middle by bearings in main spindle box (23-9) housing, rear rear-end of spindle is installed gear wheel (23-3), front end is installed saw blade rear fender (23-6), saw blade (23-10) and saw blade front pressuring plate (23-7), an end of thread saw blade nut of assembling (23-8), saw blade (23-10) is pressed between saw blade rear fender (23-6) and saw blade front pressuring plate (23-7) by saw blade nut (23-8), middle by bearings in main spindle box (23-9) housing, large pinion is intermeshing, thereby forward spindle (23-4) and the relative motion of rear main shaft (23-5) energy, rip cutting main spindle box assembly (23) is arranged on the lower linking plate (22-5) of sliding assembly (22).
Main electric machine assembly (28) comprising: main motor (28-1), main motor pulley (28-2), classical V-belt (28-3), wherein, main motor pulley (28-2) is arranged on main motor (28-1), main motor (28-1) is arranged on the upper connective plate (22-1) of sliding assembly (22), by classical V-belt (28-1) be arranged on the belt pulley (23-1) on the upper rip cutting main spindle box assembly (23) of lower linking plate (22-5) thereby coordinate and drive the saw blade (23-10) of rip cutting main spindle box assembly (23) to be rotated cutting movement.
Horizontal cutter spindle assemblies (24) comprising: tooth bar sleeve pipe (24-1), motor side shaft coupling (24-2), axle head shaft coupling (24-3), horizontal cutter shaft (24-4), cutter chuck holder adapted (24-5), horizontal saw blade (24-6), horizontal cutter motor (24-7), wherein, it is inner that horizontal cutter shaft (24-4) is arranged on tooth bar sleeve pipe (24-1) by bearing, one end assembling axle head shaft coupling (24-3), one end assembling cutter chuck holder adapted (24-5), horizontal saw blade (24-6) is fixed in cutter chuck holder adapted (24-5), horizontal cutter motor (24-7) front end flange dish is arranged on tooth bar sleeve pipe (24-1) one end, horizontal cutter motor (24-7) axle connects by cooperation and the horizontal cutter shaft (24-4) of motor side shaft coupling (24-3) and axle head shaft coupling (24-3), horizontal cutter motor (24-7) drives horizontal cutter shaft (24-4) and cutter chuck holder adapted (24-5) to rotate together, thereby realize the cutting movement of horizontal saw blade.
Horizontal cutter base assembly (25) comprising: horizontal cutter base cabinet (25-1), cylinder front stall (25-2), cylinder front axle (25-3), horizontal cutting rotating cylinder (25-4), cylinder rear axle (25-5), cylinder back seat (25-6), rotating shaft (25-7), shaft seat (25-8), gear mandrel (25-9), gear (25-10), fishbolt (25-11), fishbolt handle (25-12), double-stage worm gear worm reducer (25-13), wherein, the column type that horizontal cutter base cabinet (25-1) inner chamber is opening, the tooth bar sleeve pipe (24-1) of horizontal cutter spindle assemblies (24) is assemblied in inner chamber the inside and gear mandrel (25-9), gear (25-10), double-stage worm gear worm reducer (25-13) forms the kinematic pair that can move up and down along Z axis, the piston rod of horizontal cutting rotating cylinder (25-4) is by axle head oscillating bearing and cylinder front stall (25-2), cylinder front axle (25-3) is assembled together, cylinder front stall (25-2) is fixed on horizontal cutter base cabinet (25-1), horizontal cutting rotating cylinder (25-4) cylinder body tail end is by cylinder rear axle (25-5), cylinder back seat (25-6) is fixed on shaft seat (25-8), horizontal cutter base cabinet (25-1) and shaft seat (25-8) connect by rotating shaft (25-7), under horizontal cutting rotating cylinder (25-4) effect, horizontal cutter base cabinet (25-1) rotates within the specific limits along rotating shaft (25-7) center.
Walking knife assembly (26) comprising: cutting feed (26-1), cutting feed belt pulley (26-2), feed reductor (26-3), feed belt pulley (26-4), feed gear (26-5), feed gear mandrel (26-6), feed reducer pedestal (26-7), wherein, feed reducer pedestal (26-7) is arranged on the middle slide (22-4) of sliding assembly (22), feed gear mandrel (26-6) front end assembling feed gear (26-5), feed gear and transverse beam assembly (21) middle rack (26-2) coordinates formation kinematic pair, feed gear mandrel (26-6) by bearing assemble on feed reducer pedestal (26-7), feed gear mandrel (26-6) rear end and feed reductor (26-3) are assembled together, cutting feed (26-1) drives feed belt pulley (26-4) by cutting feed belt pulley (26-2) by V-type band, thereby drive the rotating campaign of feed gear mandrel (26-6) and feed gear (26-5), realize sliding assembly (22), rip cutting main spindle box assembly (23), horizontal cutter spindle assemblies (24), horizontal chisel holder system (25) moves reciprocatingly along X-axis together.
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| CN201410382460.5A CN104149207B (en) | 2014-08-06 | 2014-08-06 | Digital control two-way cutting machine |
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| CN201410382460.5A CN104149207B (en) | 2014-08-06 | 2014-08-06 | Digital control two-way cutting machine |
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| CN104149207A true CN104149207A (en) | 2014-11-19 |
| CN104149207B CN104149207B (en) | 2016-06-15 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104441262A (en) * | 2014-12-22 | 2015-03-25 | 福建省南安市巨轮机械有限公司 | Feedstock slab bottom horizontal cutting machine |
| CN106424894A (en) * | 2015-08-19 | 2017-02-22 | 维嘉数控科技（苏州）有限公司 | Dicing saw |
| CN107116258A (en) * | 2017-05-17 | 2017-09-01 | 许昌市儒燕科技信息咨询有限公司 | A kind of Bridge Management matter steel double cutting machine |
| CN114800881A (en) * | 2022-03-11 | 2022-07-29 | 航天材料及工艺研究所 | Sample ring cutting device with symmetrical mask body |
| CN116605796A (en) * | 2023-07-21 | 2023-08-18 | 泰兴市康森爱特传动设备科技有限公司 | Elevating platform transmission device |
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