CN104148782A - Automatically controlled electric welding machine support - Google Patents
Automatically controlled electric welding machine support Download PDFInfo
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- CN104148782A CN104148782A CN201410263826.7A CN201410263826A CN104148782A CN 104148782 A CN104148782 A CN 104148782A CN 201410263826 A CN201410263826 A CN 201410263826A CN 104148782 A CN104148782 A CN 104148782A
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- mobile device
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- bracing frame
- fixed
- moving device
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- 238000003466 welding Methods 0.000 title claims abstract description 52
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 17
- 238000009434 installation Methods 0.000 claims description 9
- 230000008878 coupling Effects 0.000 claims description 6
- 238000010168 coupling process Methods 0.000 claims description 6
- 238000005859 coupling reaction Methods 0.000 claims description 6
- 210000002683 foot Anatomy 0.000 claims description 6
- 238000005096 rolling process Methods 0.000 claims description 6
- 241000397426 Centroberyx lineatus Species 0.000 claims description 5
- 230000033001 locomotion Effects 0.000 abstract description 31
- 238000000034 method Methods 0.000 description 11
- 230000008901 benefit Effects 0.000 description 5
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 4
- 230000007547 defect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 229910052786 argon Inorganic materials 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010891 electric arc Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003500 flue dust Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/12—Automatic feeding or moving of electrodes or work for spot or seam welding or cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0211—Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0252—Steering means
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Optics & Photonics (AREA)
- Plasma & Fusion (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention relates to an automatically controlled electric welding machine support which comprises a supporting frame, a controller, a Z-direction moving device, an X-direction moving device, a Y-direction moving device and a rotating device. The controller is installed in the middle of the upper end face of the supporting frame and has a function of automatically controlling motion of the support. The Z-direction moving device is located right above a base, and accurate movement in the Z-direction is achieved. The X-direction moving device is located right above the Z-direction moving device, and accurate movement in the X-direction is achieved. The Y-direction moving device is located above the X-direction moving device and fixedly connected with the X-direction moving device, and accurate movement in the Y-direction is achieved. The rotating device is located right above the Y-direction moving device and connected with the Y-direction moving device in a welding mode, and functions of 360-degree free rotation and rotation speed adjustment can be achieved. The automatically controlled electric welding machine support is suitable for application of various electric welding machines and can achieve a multi-variant high-accuracy welding function.
Description
Technical field
The present invention relates to welding equipment, the electric welder bracket of specifically a kind of automatic control.
Background technology
Electric welding machine is that the high-temperature electric arc that utilizes positive and negative polarities to produce in the time of instantaneous short circuit carrys out scolder and the materials to be welded on consumable electrode, reaches the object that makes their combinations; Common electric welding machine mainly contains and exchanges manual arc welding machine, argon arc welding machine, DC welder, CO2 shield welder, submerged arc welding machine, butt welding machine, mash welder, high frequency and directly meet welding machine, seam welder, aluminium welding machine, flash of light press welder and laser welder etc., is widely used in the fields such as machinery, electronics, mechanics, control, metallurgy, material, computer.But electric welding machine use process in, the surrounding of welding machine can produce certain magnetic field, when arc burning, can produce towards periphery radiation, in arc light, there is infrared ray, the light kinds such as ultraviolet ray, also have the harmful substances such as metallic vapour and flue dust, serious impact operator's personal safety.Although also there is in the market automatic arc welding miscellaneous, can realize multi-direction welding procedure miscellaneous, solve personal safety problem, but every kind of automatic arc welding only has a kind of fixed support to support the use with it, the phenomenon that has caused fixed support not reuse, but also exist expensive price and the defect such as welding procedure is single.Therefore, design and a kind ofly there is the electric welder bracket that can automatically control with advantages such as multi-direction motions and have a very big significance.
The patent No. is the rack construction that 201020568727.7 Chinese patent has been announced a kind of argon arc welding machine of automatic tube plate, the large slide block of its design can make head horizontal movement, middle slide block can make head vertically slide, and the adjusting of horizontal direction and vertical direction can realize by level angle adjusting knob and vertical angle adjusting knob, the fine setting of fore-and-aft direction is stretched and is realized by elastic adjusting knob, thereby can realize the adjusting of five frees degree, but there is need that manual adjustments, potential safety hazard are large, complex operation and the defect such as manual operation accuracy is poor, the Chinese patent of the patent No. 99206856.8 has been announced a kind of tube sheet automatic arc welding can move freely with bracing frame, its lifting by transverse arm and moving left and right and the moving forward and backward of base, make automatic electric weld(ing) function do three-dimensional any movement on a large scale, drive welding machine and operator near welding position, and three-dimensional moving mechanism is three-dimensional mobile in can realizing among a small circle, flexible operating tip is aimed at the position that will weld, need to manually keep an eye on operation but there is, potential safety hazard is large, complex structural designs and electric welding machine hold-down support use the defects such as single.
Given this, the present invention proposes a kind of technical scheme of high-precision, multifreedom motion, i.e. the electric welder bracket of a kind of automatic control.The present invention have automaticity high, simple in structure, without manual operation and the advantage such as potential safety hazard is little, be applicable to the application of various electric welding machines, solved the single and fixed support of single automatic electric weld(ing) expensive price, welding procedure and the problem such as can not reuse.
Summary of the invention
In order to solve the problem of above-mentioned prior art existence, the invention provides a kind of electric welder bracket of automatic control.
The present invention will solve its technical problem and realize by the following technical solutions.
A kind of electric welder bracket of automatic control, comprise that bracing frame, controller, Z-direction mobile device, X are to mobile device, Y-direction mobile device and whirligig, described controller is installed on the middle part, upper surface of bracing frame, controller can be controlled motion of the present invention automatically, realize the function of automation mechanized operation, solved operating personnel's security hidden trouble in welding procedure; Described Z-direction mobile device be positioned at bracing frame directly over, realize the accurate movement of Z direction; Described X to mobile device be positioned at Z-direction mobile device directly over, realize the accurate movement of directions X; Described Y-direction mobile device is positioned at the top of X to mobile device, and Y-direction mobile device and X be connected to mobile device, realizes the accurate movement of Y-direction; Described whirligig be positioned at Y-direction mobile device directly over, and be connected by welding manner between whirligig and Y-direction mobile device, can realize the function that 360 degree rotate freely and rotary speed is adjustable.
Restriction as to Z-direction mobile device of the present invention: described Z-direction mobile device comprises posting, two Z drive units and four Z-direction slide rails, on posting, be symmetrically arranged with two locating holes, and between posting and the upper surface of bracing frame, be connected by welding manner, posting plays the function that location is provided and supports for drive unit; Two Z drive unit symmetries are arranged on the both sides, upper surface of bracing frame, Z drive unit comprises ear seat, electric pushrod and angle seat, between ear seat and bracing frame, be connected by bolt, the lower end of electric pushrod is connected with ear seat by bolt, the locating hole of its upper end on posting and angle seat, be connected by bolt, angle seat and X are connected by screw between mobile device; Four Z-direction slide rail symmetries are fixed on the both sides of posting upper surface, and the upper end closed of Z-direction slide rail, by the motion of the moving push rod of controller energy automatic control electric, realize the accurate movement of Z direction of the present invention.
As the restriction to mobile device to X of the present invention: described X comprises that to mobile device pedestal, four longitudinal travellers, two root posts, support link, X are to drive motors, the first leading screw, X to movable block and the first feed screw nut; Pedestal shape is " work " font, and is connected by screw between the both sides, lower surface of pedestal and angle seat; Four longitudinal traveller symmetries are fixed on the both sides of pedestal, and longitudinally traveller matches with Z-direction slide rail, thereby define the moving direction of Z-direction mobile device; Two root post symmetries are fixed on the two ends of pedestal, and are welded with support link between two root posts; The upper surface of support link is provided with square chute, and its lower surface is provided with V-type chute; X is connected with right side column by motor cabinet to drive motors; First leading screw one end is connected to the output shaft of drive motors with X by shaft coupling, between its other end and left side column, is connected by rolling bearing; X is provided with V-type slide block to movable block upper end, V-type slide block matches with V-type chute, ensure that X moves along directions X accurately to movable block, X is provided with the groove matching with the first feed screw nut to movable block inside, and X is connected with the first leading screw by the first feed screw nut to movable block, in the time that controller control X moves to drive motors, by the first leading screw and the first screw nut driven mode, drive X to move at directions X to movable block, realized the accurate movement of the present invention at directions X.
Restriction as to Y-direction mobile device of the present invention: described Y-direction mobile device comprises two support hook posts, fixed bar, three square slide blocks, two Y-direction slide rails, two joint pins, Y-direction drive motors, the second leading screw, Y-direction movable block, the second feed screw nut and two Y-direction travellers; Two support hook post symmetries are positioned at the both sides of X to movable block, and lower end and the X of support hook post are connected to movable block, and its upper end and fixed bar are connected; The lower end of fixed bar is welded with three square slide blocks, and square slide block matches with the square chute in support link, the cooperation of square slide block and square chute on the one hand again define the moving direction of X to mobile device, played on the other hand the effect of supporting, reduced Y-direction mobile device to load force from X to mobile device; The middle part of two Y-direction slide rails is symmetrically welded the both sides in fixed bar, and is connected by two joint pins between two Y-direction slide rails; Y-direction drive motors is connected with rear side joint pin by motor cabinet; One end of the second leading screw is connected with the output shaft of Y-direction drive motors by shaft coupling, between its other end and front side joint pin, is connected by rolling bearing; Y-direction movable block inside is provided with the groove matching with the second feed screw nut, and the lower end of Y-direction movable block and fixed bar middle part are connected, and Y-direction movable block is connected with the second leading screw by the second feed screw nut; Two Y-direction traveller symmetries are fixed on the both sides of Y-direction movable block, and Y-direction traveller matches with Y-direction slide rail, thereby define the moving direction of Y-direction movable block; In the time that controller control Y-direction drive motors moves, by the second leading screw and the second screw nut driven mode, drive Y-direction movable block to move in Y-direction, realize the accurate movement of the present invention in Y-direction.
Restriction as to whirligig of the present invention: described whirligig comprises fixed block, rotary head, stepper motor and installing plate; Between the upper surface of described fixed block and Y-direction movable block, be connected by welding manner; Between described rotary head lower end and fixed block, be connected by hexagonal double-ended bolt, rotary head can be realized the function that 360 degree rotate freely; Described stepper motor is connected with rotary head by bolt; Described installing plate be positioned at rotary head directly over, and be connected by screw between installing plate and rotary head, installing plate is for the installation of various electric welding machines, when the present invention is in the time that X, Y, tri-directions of Z move, controller control step motor can also make the present invention realize the function of 360 degree controlled speed rotations, thereby has realized multivariant precision welding technique.
As limitation of the invention further: described bracing frame lower end is symmetrically arranged with four feets, and the lower end of feet is welded with installation sheet, is symmetrically arranged with four installing holes on installation sheet, by installing hole, the present invention is arranged on workbench.
As further limiting of the present invention: described Z-direction slide rail and Y-direction slide rail type are swallow-tail form slide rail, swallow-tail form slide rail has compact dimensions, adjusting play is convenient and can bear the advantages such as tilting moment, has improved the precision of welding.
The invention has the beneficial effects as follows:
(1) the present invention has designed Z-direction mobile device, can realize the accurate movement of Z direction;
(2) the present invention has designed X to mobile device, can realize the accurate movement of directions X;
(3) the present invention has designed Y-direction mobile device, can realize the accurate movement of Y-direction;
(4) the present invention has designed whirligig, can realize the function that 360 degree rotate freely and rotary speed is adjustable;
(5) controller can be realized automatic control of the present invention, and welding precision is high, without manual operation, has solved the security hidden trouble in welding procedure.
(6) the present invention is applicable to the application of various electric welding machines, has solved the single and fixed support of single automatic electric weld(ing) expensive price, welding procedure and the problem such as can not reuse.
Brief description of the drawings
Below in conjunction with drawings and Examples, the present invention is further described.
Fig. 1 is perspective view of the present invention;
Fig. 2 is front view of the present invention;
Fig. 3 is left view of the present invention;
Fig. 4 is the perspective view of figure Z-direction mobile device of the present invention;
Fig. 5 is the full sectional view of figure Z-direction mobile device of the present invention;
Fig. 6 is the perspective view of figure X of the present invention to mobile device;
Fig. 7 is the full sectional view of figure X of the present invention to mobile device;
Fig. 8 is that the A-A of Fig. 7 is to cutaway view;
Fig. 9 is the perspective view of figure Y-direction mobile device of the present invention;
Figure 10 is the full sectional view of figure Y-direction mobile device of the present invention;
Figure 11 is that the B-B of Figure 10 is to cutaway view;
Figure 12 is the perspective view of figure whirligig of the present invention;
Figure 13 is the full sectional view of figure whirligig of the present invention.
Detailed description of the invention
For technological means, creation characteristic that the present invention is realized, reach object and effect is easy to understand, below in conjunction with concrete diagram, further set forth the present invention.
As shown in Figure 1, Figure 2 and Figure 3, a kind of electric welder bracket of automatic control, comprise that bracing frame 1, controller 2, Z-direction mobile device 3, X are to mobile device 4, Y-direction mobile device 5 and whirligig 6, described bracing frame 1 lower end is symmetrically arranged with four feets 101, the lower end of feet 101 is welded with installation sheet 1011, on installation sheet 1011, be symmetrically arranged with four installing holes, by installing hole, the present invention be arranged on workbench; Described controller 2 is installed on the middle part, upper surface of bracing frame 1, and controller 2 can be controlled motion of the present invention automatically, has realized the function of automation mechanized operation, has solved operating personnel's security hidden trouble in welding procedure; Described Z-direction mobile device 3 be positioned at bracing frame 1 directly over, realize the accurate movement of Z direction; Described X to mobile device 4 be positioned at Z-direction mobile device 3 directly over, realize the accurate movement of directions X; Described Y-direction mobile device 5 is positioned at the top of X to mobile device 4, and Y-direction mobile device 5 is connected to mobile device 4 with X, realizes the accurate movement of Y-direction; Described whirligig 6 be positioned at Y-direction mobile device 5 directly over, and be connected by welding manner between whirligig 6 and Y-direction mobile device 5, can realize the function that 360 degree rotate freely and rotary speed is adjustable.
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 4 and Fig. 5, described Z-direction mobile device 3 comprises posting 301, two Z drive units 302 and four Z-direction slide rails 303, on posting 301, be symmetrically arranged with two locating holes, and between the upper surface of posting 301 and bracing frame 1, be connected by welding manner, posting 301 plays the function that location is provided and supports for drive unit 302; Two Z drive unit 302 symmetries are arranged on the both sides, upper surface of bracing frame 1, Z drive unit 302 comprises ear seat 3021, electric pushrod 3022 and angle seat 3023, between ear seat 3021 and bracing frame 1, be connected by bolt, the lower end of electric pushrod 3022 is connected with ear seat 3021 by bolt, the locating hole of its upper end on posting 301 and angle seat 3023, be connected by bolt, angle seat 3023 and X are connected by screw between mobile device 4; Four Z-direction slide rail 303 symmetries are fixed on the both sides of posting 301 upper surfaces, and the upper end closed of Z-direction slide rail 303, by the motion of the moving push rod 3022 of controller 2 energy automatic control electric, realize the accurate movement of Z direction of the present invention.
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 6, Fig. 7 and Fig. 8, described X comprises that to mobile device 4 pedestal 401, four longitudinal travellers 402, two root posts 403, support link 404, X are to drive motors 405, the first leading screw 406, X to movable block 407 and the first feed screw nut 408; Pedestal 401 shapes are " work " font, and are connected by screw between the both sides, lower surface of pedestal 401 and angle seat 3023; Four longitudinal traveller 402 symmetries are fixed on the both sides of pedestal 401, and longitudinally traveller 402 matches with Z-direction slide rail 303, thereby define the moving direction of Z-direction mobile device 3; Two root post 403 symmetries are fixed on the two ends of pedestal 402, and are welded with support link 404 between two root posts 403; The upper surface of support link 404 is provided with square chute, and its lower surface is provided with V-type chute; X is connected with right side column 403 by motor cabinet to drive motors 405; First leading screw 406 one end are connected to the output shaft of drive motors 405 with X by shaft coupling, between its other end and left side column 403, are connected by rolling bearing; X is provided with V-type slide block 4071 to movable block 407 upper ends, V-type slide block 4071 matches with V-type chute, ensure that X moves along directions X accurately to movable block 407, X is provided with the groove matching with the first feed screw nut 408 to movable block 407 inside, and X is connected with the first leading screw 406 by the first feed screw nut 408 to movable block 407, in the time that controller 2 is controlled X and is moved to drive motors 405, by the first leading screw 406 and first feed screw nut 408 kinds of drive, drive X to move at directions X to movable block 407, realized the accurate movement of the present invention at directions X.
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 9, Figure 10 and Figure 11, described Y-direction mobile device 5 comprises two support hook posts 501, fixed bar 502, three square slide blocks 503, two Y-direction slide rails 504, two joint pins 505, Y-direction drive motors 506, the second leading screw 507, Y-direction movable block 508, the second feed screw nut 509 and two Y-direction travellers 5010; Two support hook post 501 symmetries are positioned at the both sides of X to movable block 407, and lower end and the X of support hook post 501 are connected to movable block 407, and its upper end and fixed bar 502 are connected; The lower end of fixed bar 502 is welded with three square slide blocks 503, and square slide block 503 matches with the square chute in support link 404, the cooperation of square slide block 503 and square chute on the one hand again define the moving direction of X to mobile device, played on the other hand the effect of supporting, reduced Y-direction mobile device 5 to load force from X to mobile device 4; The middle part of two Y-direction slide rails 504 is symmetrically welded in the both sides of fixed bar 502, between two Y-direction slide rails 504, is connected by two joint pins 505; Z-direction slide rail 303 and Y-direction slide rail 504 types are swallow-tail form slide rail, and swallow-tail form slide rail has compact dimensions, adjusting play is convenient and can bear the advantages such as tilting moment, has improved the precision of welding; Y-direction drive motors 506 is connected with rear side joint pin 505 by motor cabinet; One end of the second leading screw 507 is connected with the output shaft of Y-direction drive motors 506 by shaft coupling, between its other end and front side joint pin 505, is connected by rolling bearing; Y-direction movable block 508 inside are provided with the groove matching with the second feed screw nut 509, and the lower end of Y-direction movable block 508 and fixed bar 502 middle parts are connected, and Y-direction movable block 508 is connected with the second leading screw 507 by the second feed screw nut 509; Two Y-direction traveller 5010 symmetries are fixed on the both sides of Y-direction movable block 508, and Y-direction traveller 5010 matches with Y-direction slide rail 504, thereby define the moving direction of Y-direction movable block 508; In the time that controller 2 is controlled Y-direction drive motors 506 and is moved, by the second leading screw 507 and second feed screw nut 509 kinds of drive, drive Y-direction movable block 508 to move in Y-direction, realize the accurate movement of the present invention in Y-direction.
As shown in Figure 1, Figure 2, shown in Fig. 3, Figure 12 and Figure 13, described whirligig 6 comprises fixed block 601, rotary head 602, stepper motor 603 and installing plate 604; Between described fixed block 601 and the upper surface of Y-direction movable block 508, be connected by welding manner; Between described rotary head 602 lower ends and fixed block 601, be connected by hexagonal double-ended bolt, rotary head 602 can be realized the function that 360 degree rotate freely; Described stepper motor 603 is connected with rotary head 602 by bolt; Described installing plate 604 be positioned at rotary head 602 directly over, and be connected by screw between installing plate 604 and rotary head 602, installing plate 604 is for the installation of various electric welding machines, when the present invention is in the time that X, Y, tri-directions of Z move, controller 2 control step motors 603 can also make the present invention realize the function of 360 degree controlled speed rotations, thereby have realized multivariant precision welding technique.
When use, first by the installation sheet 1011 on bracing frame 1, the present invention is arranged on workbench, then needed electric welding machine is arranged on installing plate 604, by computer programming by burning program required path of welding to controller 2; Can accurately control the motion of electric pushrod 3022 by controller 2, realize the accurate movement of Z direction of the present invention, X drives X to move to movable block 407 to drive motors 405 by the first leading screw 406 and first feed screw nut 408 kinds of drive, realizes the accurate movement of directions X of the present invention; Y-direction drive motors 506 drives Y-direction movable block 508 to move by the second leading screw 507 and second feed screw nut 509 kinds of drive, realizes the accurate movement of Y-direction of the present invention; When the present invention is in the time that X, Y, tri-directions of Z move, controller 2 control step motors 603 can also be realized the function of 360 degree controlled speed rotations, thereby have realized multivariant precision welding technique, have reached object.
More than show and described general principle of the present invention, principal character and advantage.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; that in above-described embodiment and description, describes just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.The claimed scope of the present invention is defined by appending claims and equivalent thereof.
Claims (4)
1. an electric welder bracket of automatically controlling, comprise that bracing frame (1), controller (2), Z-direction mobile device (3), X, to mobile device (4), Y-direction mobile device (5) and whirligig (6), is characterized in that: described controller (2) is installed on the middle part, upper surface of bracing frame (1); Described Z-direction mobile device (3) be positioned at bracing frame (1) directly over; Described X to mobile device (4) be positioned at Z-direction mobile device (3) directly over; Described Y-direction mobile device (5) is positioned at the top of X to mobile device (4), and Y-direction mobile device (5) is connected to mobile device (4) with X; Described whirligig (6) be positioned at Y-direction mobile device (5) directly over, and be connected by welding manner between whirligig (6) and Y-direction mobile device (5); Wherein:
Described Z-direction mobile device (3) comprises posting (301), two Z drive units (302) and four Z-direction slide rails (303), on posting (301), be symmetrically arranged with two locating holes, and be connected by welding manner between posting (301) and the upper surface of bracing frame (1), two Z drive units (302) symmetry is arranged on the both sides, upper surface of bracing frame (1), Z drive unit (302) comprises ear seat (3021), electric pushrod (3022) and angle seat (3023), between ear seat (3021) and bracing frame (1), be connected by bolt, the lower end of electric pushrod (3022) is connected with ear seat (3021) by bolt, the locating hole of its upper end on posting (301) and angle seat (3023), be connected by bolt, angle seat (3023) and X are connected by screw between mobile device (4), four Z-direction slide rails (303) symmetry is fixed on the both sides of posting (301) upper surface, and the upper end closed of Z-direction slide rail (303),
Described X comprises that to mobile device (4) pedestal (401), four longitudinal travellers (402), two root posts (403), support link (404), X are to drive motors (405), the first leading screw (406), X to movable block (407) and the first feed screw nut (408); Pedestal (401) shape is " work " font, and is connected by screw between the both sides, lower surface of pedestal (401) and angle seat (3013); Four longitudinal travellers (402) symmetry is fixed on the both sides of pedestal (401), and longitudinally traveller (402) matches with Z-direction slide rail (303); Two root posts (403) symmetry is fixed on the two ends of pedestal (401), and between two root posts (403), is welded with support link (404); The upper surface of support link (404) is provided with square chute, and its lower surface is provided with V-type chute; X is connected with right side column (403) by motor cabinet to drive motors (405); The first leading screw (406) one end is connected to the output shaft of drive motors (405) with X by shaft coupling, between its other end and left side column (403), is connected by rolling bearing; X is provided with V-type slide block (4071) to movable block (407) upper end, V-type slide block (4071) matches with V-type chute, X is provided with to movable block (407) inside the groove matching with the first feed screw nut (408), and X is connected with the first leading screw (406) by the first feed screw nut (408) to movable block (407);
Described Y-direction mobile device (5) comprises two support hook posts (501), fixed bar (502), three square slide blocks (503), two Y-direction slide rails (504), two joint pins (505), Y-direction drive motors (506), the second leading screw (507), Y-direction movable block (508), the second feed screw nut (509) and two Y-direction travellers (5010); Two support hook posts (501) symmetry is positioned at the both sides of X to movable block (407), and the lower end of support hook post (501) and X are connected to movable block (407), and its upper end and fixed bar (502) are connected; The lower end of fixed bar is welded with three square slide blocks (503), and square slide block (503) matches with the square chute in support link (404); The middle part of two Y-direction slide rails (504) is symmetrically welded in the both sides of fixed bar (502), and is connected by two joint pins (505) between two Y-direction slide rails (504); Y-direction drive motors (506) is connected with rear side joint pin (505) by motor cabinet; One end of the second leading screw (507) is connected with the output shaft of Y-direction drive motors (506) by shaft coupling, between its other end and front side joint pin (505), is connected by rolling bearing; Y-direction movable block (508) inside is provided with the groove matching with the second feed screw nut (509), the lower end of Y-direction movable block (508) and fixed bar (502) middle part are connected, and Y-direction movable block (508) is connected with the second leading screw (507) by the second feed screw nut (509); Two Y-direction travellers (5010) symmetry is fixed on the both sides of Y-direction movable block (508), and Y-direction traveller (5010) matches with Y-direction slide rail (504).
2. the electric welder bracket of a kind of automatic control according to claim 1, is characterized in that: described whirligig (6) comprises fixed block (601), rotary head (602), stepper motor (603) and installing plate (604); Between described fixed block (601) and the upper surface of Y-direction movable block (508), be connected by welding manner; Between described rotary head (602) lower end and fixed block (601), be connected by hexagonal double-ended bolt; Described stepper motor (603) is connected with rotary head (602) by bolt; Described installing plate (604) be positioned at rotary head (602) directly over, and be connected by screw between installing plate (604) and rotary head (602).
3. the electric welder bracket of a kind of automatic control according to claim 1, it is characterized in that: described bracing frame (1) lower end is symmetrically arranged with four feets (101), the lower end of feet (101) is welded with installation sheet (1011), is symmetrically arranged with four installing holes on installation sheet (1011).
4. the electric welder bracket of a kind of automatic control according to claim 1, is characterized in that: described Z-direction slide rail (303) and Y-direction slide rail (504) type are swallow-tail form slide rail.
Priority Applications (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610097881.2A CN105537827B (en) | 2014-06-14 | 2014-06-14 | Automatically controlled electric welding machine bracket rotating in 360 degrees at controllable speed |
| CN201410263826.7A CN104148782B (en) | 2014-06-14 | 2014-06-14 | A kind of electric welder bracket of automatic control |
| CN201610097879.5A CN105537730B (en) | 2014-06-14 | 2014-06-14 | A kind of multivariant electric welder bracket automatically controlled |
| CN201610097880.8A CN105537816B (en) | 2014-06-14 | 2014-06-14 | A kind of electric welder bracket automatically controlled of XYZ three-dimensionals movement |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201410263826.7A CN104148782B (en) | 2014-06-14 | 2014-06-14 | A kind of electric welder bracket of automatic control |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610097880.8A Division CN105537816B (en) | 2014-06-14 | 2014-06-14 | A kind of electric welder bracket automatically controlled of XYZ three-dimensionals movement |
| CN201610097881.2A Division CN105537827B (en) | 2014-06-14 | 2014-06-14 | Automatically controlled electric welding machine bracket rotating in 360 degrees at controllable speed |
| CN201610097879.5A Division CN105537730B (en) | 2014-06-14 | 2014-06-14 | A kind of multivariant electric welder bracket automatically controlled |
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| CN104148782A true CN104148782A (en) | 2014-11-19 |
| CN104148782B CN104148782B (en) | 2016-04-06 |
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| CN201610097879.5A Active CN105537730B (en) | 2014-06-14 | 2014-06-14 | A kind of multivariant electric welder bracket automatically controlled |
| CN201410263826.7A Active CN104148782B (en) | 2014-06-14 | 2014-06-14 | A kind of electric welder bracket of automatic control |
| CN201610097881.2A Active CN105537827B (en) | 2014-06-14 | 2014-06-14 | Automatically controlled electric welding machine bracket rotating in 360 degrees at controllable speed |
| CN201610097880.8A Active CN105537816B (en) | 2014-06-14 | 2014-06-14 | A kind of electric welder bracket automatically controlled of XYZ three-dimensionals movement |
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| CN201610097879.5A Active CN105537730B (en) | 2014-06-14 | 2014-06-14 | A kind of multivariant electric welder bracket automatically controlled |
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| CN201610097881.2A Active CN105537827B (en) | 2014-06-14 | 2014-06-14 | Automatically controlled electric welding machine bracket rotating in 360 degrees at controllable speed |
| CN201610097880.8A Active CN105537816B (en) | 2014-06-14 | 2014-06-14 | A kind of electric welder bracket automatically controlled of XYZ three-dimensionals movement |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107570925A (en) * | 2017-11-01 | 2018-01-12 | 武汉理工大学 | A kind of welding machine base automatically adjusted |
| CN114012222A (en) * | 2021-09-26 | 2022-02-08 | 无锡帝木自动化系统科技有限公司 | Frame upset arc-welding anchor clamps that can cooperate robot multi-angle arc-welding |
| CN117817224A (en) * | 2024-03-06 | 2024-04-05 | 中铁二十二局集团第四工程有限公司 | Welding equipment for tunnel construction |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105537730B (en) * | 2014-06-14 | 2017-07-11 | 金华明正科技有限公司 | A kind of multivariant electric welder bracket automatically controlled |
| CN105855667B (en) * | 2016-06-12 | 2018-02-13 | 航天科工哈尔滨风华有限公司 | One kind is based on controlled in wireless four-degree-of-freedom TIG automatic surfacing rotary tables |
| CN107984123A (en) * | 2017-11-24 | 2018-05-04 | 安徽内售网络科技有限公司 | A kind of multiple-freedom linking welder |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN104148782B (en) | 2016-04-06 |
| CN105537827A (en) | 2016-05-04 |
| CN105537816A (en) | 2016-05-04 |
| CN105537730B (en) | 2017-07-11 |
| CN105537827B (en) | 2017-04-26 |
| CN105537730A (en) | 2016-05-04 |
| CN105537816B (en) | 2017-10-27 |
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