CN103394838A - Automatic four-axis numerical-control welder - Google Patents
Automatic four-axis numerical-control welder Download PDFInfo
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- CN103394838A CN103394838A CN2013103050243A CN201310305024A CN103394838A CN 103394838 A CN103394838 A CN 103394838A CN 2013103050243 A CN2013103050243 A CN 2013103050243A CN 201310305024 A CN201310305024 A CN 201310305024A CN 103394838 A CN103394838 A CN 103394838A
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Abstract
The invention discloses an automatic four-axis numerical-control welder comprising a base, a torch support, servo motors, servo drivers and a computer. The automatic four-axis numerical-control welder is characterized in that a main power supply is mounted on the base and provided with an X-axis servo driver, a Y-axis servo driver, a Z-axis servo driver and a rotation-axis servo driver; an X-axis seat is arranged on the base and drives a Y-axis seat to move along the X axis through an X-axis ball screw, an X-axis guide rail and an X-axis servo motor; the Y-axis servo motor drives a Y-axis ball screw to move along the Y axis; the rotation-axis servo motor drives a transmission and drives a workpiece to rotate through a rotational shaft; a Z-axis servo motor drives a Z-axis ball screw to further drive the torch support to move up and down; the computer controls feeding of an automatic welding process by programs through the Z-axis servo motor, the X-axis servo motor, the Y-axis servo motor and the rotation-axis servo motor. The automatic four-axis numerical-control welder has the advantages of capability of welding at different angles and on different curve surfaces, high processing efficiency, low energy consumption, high precision, operational convenience and the like.
Description
Technical field
The invention belongs to automatic welding machinery, especially a kind of four-shaft numerically controlled automatic welding machine.
Background technology
In present mechanical welding profession, traditional manual welding mode efficiency is low, and precision is not high, and vibration and labour intensity are large, and product up-gradation automation control difficulty is large, and manufacturing cost is high, and energy consumption is large.
numerical control automatic welding mode is a kind of novel welding manner that is born on the basis of manual welding mode, it is to control with computer program, by the X-axis servo-driver, the Y-axis servo-driver, the Z axis servo-driver, the rotating shaft servo-driver is controlled respectively the X-axis servomotor, the Y-axis servomotor, the Z axis servomotor, the rotating shaft servomotor, by X-axis Ball Transmission screw mandrel, Y-axis Ball Transmission screw mandrel, Z axis Ball Transmission screw mandrel, speed changer can be realized infinitely variable speeds in the course of the work, be easy to realize commutation frequently etc., can easily realize the action that a lot of manual weldings can not complete.
Summary of the invention
The object of the present invention is to provide that a kind of making is simple, welding precision is high, production efficiency is high, simple operation, sturdy and durable, assembling easily, the four-shaft numerically controlled automatic welding machine of low-carbon environment-friendly.
The technical scheme that adopts to achieve the object of the present invention is as follows:
1, a kind of four-shaft numerically controlled automatic welding machine, comprise support, the welding torch support, servomotor, servo-driver, computer, angle rotating device, it is characterized in that: described upper part of the frame is installed main power source, main power source is provided with the X-axis servo-driver, the Y-axis servo-driver, the Z axis servo-driver, the rotating shaft servo-driver, above described support, place the X-axis base, by X-axis Ball Transmission screw mandrel, the X-axis guide rail, the X-axis servomotor drives the Y-axis base and moves along X-axis, the Y-axis servomotor drives Y-axis Ball Transmission screw mandrel, moving along y-axis shift, the rotating shaft servomotor drives speed changer, by rotating shaft, drive the workpiece rotation, the Z axis servomotor drives Z axis Ball Transmission screw mandrel moves up and down the welding torch support, the programme-control automatic welding operation work of described computer is advanced by the Z axis servomotor, the X-axis servomotor, the Y-axis servomotor, the operation of rotating shaft servomotor completes.
2, four-shaft numerically controlled automatic welding machine as described as technical scheme 1, it is characterized in that, described computer (13) connection display (14) and X-axis servo-driver (15), Y-axis servo-driver (16), Z axis servo-driver (17), rotating shaft servo-driver (18), computer (13) and display (14) are placed on support (12).
3, four-shaft numerically controlled automatic welding machine as described as technical scheme 1, is characterized in that, described support (12) top one side is installed welding torch support (3) and Z axis Ball Transmission screw mandrel (2) and Z axis servomotor (1).
4, four-shaft numerically controlled automatic welding machine as described as technical scheme 1, is characterized in that, the rotating shaft servomotor (20) of described angle rotating device and speed changer (21) are arranged on above the Y-axis slide unit with the rotating shaft (4) of axle bed.
The present invention is the essence application that utilizes computer program to control, and has overcome the shortcoming of manual welding, effectively improve welding precision and working (machining) efficiency, and mechanical life is long, low cost of manufacture, energy-conserving and environment-protective.
The accompanying drawing explanation:
Fig. 1 is overall structure stereogram of the present invention.
Fig. 2 is overall structure front view of the present invention.
Fig. 3 is overall structure rearview of the present invention.
Fig. 4 is overall structure left view of the present invention.
Fig. 5 is overall structure top view of the present invention.
in Fig. 1～Fig. 5, Z axis servomotor (1), Z axis Ball Transmission screw mandrel (2), welding torch support (3), rotating shaft (4), X-axis servomotor (5), X-axis Ball Transmission screw mandrel (6), X-axis base (7), X-axis guide rail (8), Y-axis Ball Transmission screw mandrel (9), Y-axis servomotor (10), Y-axis base (11), support (12), computer (13), display (14), X-axis servo-driver (15), Y-axis servo-driver (16), Z axis servo-driver (17), rotating shaft servo-driver (18), main power source (19), rotating shaft servomotor (20), speed changer (21).
The specific embodiment:
Below in conjunction with drawings and Examples, describe the present invention:
referring to figs. 1 through shown in Figure 5, a kind of four-shaft numerically controlled automatic welding machine, comprise support, the welding torch support, servomotor, servo-driver, computer, angle rotating device, wherein, main power source 19 is installed on described support 12 tops, main power source 19 is provided with X-axis servo-driver 15, Y-axis servo-driver 16, Z axis servo-driver 17, rotating shaft servo-driver 18, above described support 12, place X-axis base 7, by X-axis Ball Transmission screw mandrel 6, X-axis guide rail 8, X-axis servomotor 5 drives Y-axis base 11 and moves along X-axis, Y-axis servomotor 10 drives Y-axis Ball Transmission screw mandrel 9, moving along y-axis shift, rotating shaft servomotor 20 drives speed changer 21, by rotating shaft 4, drive the workpiece rotation, Z axis servomotor 1 drives Z axis Ball Transmission screw mandrel 2 moves up and down welding torch support 3, the programme-control automatic welding operation work of described computer 13 is advanced by Z axis servomotor 1, X-axis servomotor 5, Y- axis servomotor 10, 20 operations of rotating shaft servomotor complete.
Described computer 13 connection displays 14 and X-axis servo-driver 15, Y-axis servo-driver 16, Z axis servo-driver 17, rotating shaft servo-driver 18, computer 13 and display 14 are placed on supports 12.
Described support 12 top one sides are installed welding torch support 3 and Z axis Ball Transmission screw mandrel 2 and Z axis servomotor 1.
The rotating shaft servomotor 20 of described angle rotating device and speed changer 21 are arranged on above the Y-axis slide unit with the rotating shaft 4 of axle bed.
Operation principle of the present invention is: by speed changer (21) and torque parameter, calculate the angle of rotating, the part of different angles is welded.At first preserving work coordinate X, Y, Z zero point and the A anglec of rotation sets.by computer (13), weave welding procedure, programme and be reflected in above display (14), by main power source (19), X-axis servo-driver (15), Y-axis servo-driver (16), Z axis servo-driver (17), rotating shaft servo-driver (18) performing a programme, control respectively X-axis servomotor (5), Y-axis servomotor (10), Z axis servomotor (1), rotating shaft servomotor (20) is done action accordingly, by X-axis Ball Transmission screw mandrel (6), Y-axis Ball Transmission screw mandrel (9), Z axis Ball Transmission screw mandrel (2), the workpiece that the program that speed changer (21) sets computer is transferred to required welding carries out different angles, the curved surface welding.
Claims (4)
1. a four-shaft numerically controlled automatic welding machine, comprise support, the welding torch support, servomotor, servo-driver, computer, angle rotating device is characterized in that: main power source (19) is installed on described support (12) top, and main power source (19) is provided with X-axis servo-driver (15), Y-axis servo-driver (16), Z axis servo-driver (17), above rotating shaft servo-driver (18), described support (12), place X-axis base (7), by X-axis Ball Transmission screw mandrel (6), X-axis guide rail (8), X-axis servomotor (5) drives Y-axis base (11) and moves along X-axis, and Y-axis servomotor (10) drives Y-axis Ball Transmission screw mandrel (9), moving along y-axis shift, rotating shaft servomotor (20) drives speed changer (21), by rotating shaft (4), drive the workpiece rotation, Z axis servomotor (1) drives Z axis Ball Transmission screw mandrel (2) moves up and down welding torch support (3), and the programme-control automatic welding operation work of described computer (13) is advanced by Z axis servomotor (1), X-axis servomotor (5), Y-axis servomotor (10), rotating shaft servomotor (20) operation completes.
2. four-shaft numerically controlled automatic welding machine as claimed in claim 1, it is characterized in that, described computer (13) connection display (14) and X-axis servo-driver (15), Y-axis servo-driver (16), Z axis servo-driver (17), rotating shaft servo-driver (18), computer (13) and display (14) are placed on support (12).
3. four-shaft numerically controlled automatic welding machine as claimed in claim 1, is characterized in that, described support (12) top one side is installed welding torch support (3) and Z axis Ball Transmission screw mandrel (2) and Z axis servomotor (1).
4. four-shaft numerically controlled automatic welding machine as claimed in claim 1, is characterized in that, the rotating shaft servomotor (20) of described angle rotating device and speed changer (21) are arranged on above the Y-axis slide unit with the rotating shaft (4) of axle bed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013103050243A CN103394838A (en) | 2013-07-20 | 2013-07-20 | Automatic four-axis numerical-control welder |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013103050243A CN103394838A (en) | 2013-07-20 | 2013-07-20 | Automatic four-axis numerical-control welder |
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| CN103394838A true CN103394838A (en) | 2013-11-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2013103050243A Pending CN103394838A (en) | 2013-07-20 | 2013-07-20 | Automatic four-axis numerical-control welder |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104148782A (en) * | 2014-06-14 | 2014-11-19 | 盛时永 | Automatically controlled electric welding machine support |
| CN116372372A (en) * | 2023-06-05 | 2023-07-04 | 成都市鸿侠科技有限责任公司 | Accurate laser welding anchor clamps in location |
Citations (5)
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|---|---|---|---|---|
| CN101376198A (en) * | 2008-09-05 | 2009-03-04 | 吕家琪 | 5-shaft linkage numerical control bonding machine and welding process control method thereof |
| CN101585109A (en) * | 2009-06-22 | 2009-11-25 | 柳州市利林汽车配件厂 | Full-automatic high speed four-shaft two-operating positions rotary welding device |
| CN201565708U (en) * | 2009-07-17 | 2010-09-01 | 北京中电华强焊接工程技术有限公司 | Automatic submerged arc welding device for numerical control pipe-pipe penetration joint |
| WO2012131567A1 (en) * | 2011-03-25 | 2012-10-04 | Donatoni Macchine Srl | Numerical control machine for cutting stone slabs |
| CN203390426U (en) * | 2013-07-20 | 2014-01-15 | 杨毅坚 | Four-axis numerically-controlled automatic welding machine |
-
2013
- 2013-07-20 CN CN2013103050243A patent/CN103394838A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101376198A (en) * | 2008-09-05 | 2009-03-04 | 吕家琪 | 5-shaft linkage numerical control bonding machine and welding process control method thereof |
| CN101585109A (en) * | 2009-06-22 | 2009-11-25 | 柳州市利林汽车配件厂 | Full-automatic high speed four-shaft two-operating positions rotary welding device |
| CN201565708U (en) * | 2009-07-17 | 2010-09-01 | 北京中电华强焊接工程技术有限公司 | Automatic submerged arc welding device for numerical control pipe-pipe penetration joint |
| WO2012131567A1 (en) * | 2011-03-25 | 2012-10-04 | Donatoni Macchine Srl | Numerical control machine for cutting stone slabs |
| CN203390426U (en) * | 2013-07-20 | 2014-01-15 | 杨毅坚 | Four-axis numerically-controlled automatic welding machine |
Non-Patent Citations (1)
| Title |
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| 丁炜: "基于DMC的激光加工数控系统的研制", 《中国优秀硕士学位论文全文数据库 工程科技I辑》 * |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104148782A (en) * | 2014-06-14 | 2014-11-19 | 盛时永 | Automatically controlled electric welding machine support |
| CN116372372A (en) * | 2023-06-05 | 2023-07-04 | 成都市鸿侠科技有限责任公司 | Accurate laser welding anchor clamps in location |
| CN116372372B (en) * | 2023-06-05 | 2023-08-29 | 成都市鸿侠科技有限责任公司 | Accurate laser welding anchor clamps in location |
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Application publication date: 20131120 |