Summary of the invention
The invention provides one without seal head cylinder body deflection machine, for solving the low problem of reliability of existing cylindrical shell upset scheme.
The invention provides a kind ofly without seal head cylinder body deflection machine, comprising: the first pivoting support seat 11 of subtend setting and the second pivoting support seat 12, be arranged on motor reducer 13 and the first pivoting support 21, the second pivoting support 22, the first rotating disk 31, the second rotating disk 32, the first live splint lobe 41 and the second live splint lobe 42 on described the first revolution supporting seat 11; Wherein,
Described motor reducer 13 is connected with described the first pivoting support 21, for driving described the first pivoting support 21 to rotate; Described the first rotating disk 31 is arranged on described the first pivoting support seat 11, for rotating under the drive at described the first pivoting support 21 by described the first pivoting support 21; Described the second rotating disk 32 is arranged on described the second pivoting support seat 12 by described the second pivoting support 22;
Described the first live splint lobe 41 is arranged on described the first rotating disk 31, and described the second live splint lobe 42 is arranged on described the second rotating disk 32; Described the first live splint lobe 41 and described the second live splint lobe 42 subtend settings, described the first live splint lobe 41 is for clamping one end of cylindrical shell, and described the second live splint lobe 42 is for clamping the other end of cylindrical shell.
Optionally, on described the first rotating disk 31 and described the second rotating disk 32, be respectively arranged with the first guide rail and the second guide rail;
Described the first live splint lobe 41 is slidedly arranged on described the first guide rail; Described the second live splint lobe 42 is slidedly arranged on described the second guide rail.
Optionally, the surface of described the first live splint lobe 41 and described the second live splint lobe 42 has nonmetal backstop.
Optionally, on described the first rotating disk 31 and described the second rotating disk 32, all offer window.
Optionally, described the first rotating disk 31 is connected with the ring gear of described the first pivoting support 21 by bolt;
Described the second rotating disk 32 is connected with the ring gear of described the second pivoting support 22 by bolt.
Optionally, described deflection machine also comprises: chassis pedestal 5, the first base 61, the second base 62; Wherein,
Described the first base 61 and described the second base 62 are all arranged on described chassis pedestal 1; Described the first pivoting support seat 11 is arranged on described the first base 61, and described the second pivoting support seat 12 is arranged on described the second base 62.
Optionally, on described chassis pedestal 5, be provided with line slideway;
Described the first base 61 is fixedly installed on described chassis pedestal 5;
Described the second base 62 is slidedly arranged on described line slideway.
Optionally, described chassis pedestal 5 is welded by shaped steel sheet material.
Optionally, described the first pivoting support seat 11 is arranged on described the first base 61 by bolt.
Optionally, described the first base 61 is bolted and is arranged on described chassis pedestal 5.
Provided by the invention without seal head cylinder body deflection machine, comprise subtend setting the first pivoting support seat 11 and the second pivoting support seat 12, be arranged on the first pivoting support seat 11 and first rotating disk 31 that can rotate under the drive of the first pivoting support seat 11 by the first pivoting support 21; Be arranged on the second pivoting support seat 12 by the second pivoting support 22, and second rotating disk 32 that can rotate under the drive of the second pivoting support seat 12; The second live splint lobe 42 subtend settings on the first live splint lobe 41 on the first rotating disk 31 and the second rotating disk 32, and be respectively used to clamp the two ends of cylindrical shell, thereby live in stable holding on the basis of cylindrical shell, cylindrical shell is overturn, avoid colliding with and scratching because of what cylindrical shell cannot fixedly cause, effectively improve the reliability of cylindrical shell upset.
Detailed description of the invention
For making object, technical scheme and the advantage of the embodiment of the present invention clearer, below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described.For convenience of description, the size in zoomed in or out different layers and region, so size shown in figure and ratio might not represent actual size, does not reflect the proportionate relationship of size yet.
The side-looking structural representation without seal head cylinder body deflection machine that Fig. 1 provides for the embodiment of the present invention, as shown in Figure 1, described deflection machine comprises: the first pivoting support seat 11 of subtend setting and the second pivoting support seat 12, be arranged on motor reducer 13 and first pivoting support 21, second pivoting support 22, first rotating disk 31, second rotating disk 32, first live splint lobe 41 and the second live splint lobe 42 of described the first revolution on supporting seat 11; Wherein,
Described motor reducer 13 is connected with described the first pivoting support 21, for driving described the first pivoting support 21 to rotate; Described the first rotating disk 31 is arranged on described the first pivoting support seat 11, for rotating under the drive at described the first pivoting support 21 by described the first pivoting support 21; Described the second rotating disk 32 is arranged on described the second pivoting support seat 12 by described the second pivoting support 22;
Described the first live splint lobe 41 is arranged on described the first rotating disk 31, and described the second live splint lobe 42 is arranged on described the second rotating disk 32; Described the first live splint lobe 41 and described the second live splint lobe 42 subtend settings, described the first live splint lobe 41 is for clamping one end of cylindrical shell, and described the second live splint lobe 42 is for clamping the other end of cylindrical shell.
Concrete, Fig. 2 is the outboard structure schematic diagram of the first rotating disk described in the embodiment of the present invention.In practical application, the described deflection machine that the present embodiment provides can be for the displacement of cylinder of tank car or tank container.Be appreciated that, in the present embodiment, described deflection machine is encircled cylindrical shell two ends by live splint lobe and is rotated, and carries out the operation of concerned process steps under the prerequisite that ensures cylindrical shell end rigidity, realize without seal head cylinder body deflection function, and displacement angle can change within the scope of 360 degree.Concrete, can utilize motor reducer to drive pivoting support to rotate, pivoting support drives dial rotation, and then realizes the barrel body rotation that the live splint lobe on rotating disk steps up, and realizes the upset of cylindrical shell.
In whole real work flow process, need first utilize overhead traveling crane to hang in described deflection machine without seal head cylinder body, be placed between described the first rotating disk and described the second rotating disk by cylindrical shell, concrete, this device does not have the requirement of direction vector to the handling of cylindrical shell, that is to say, cylindrical shell can hang in by vertical direction, also can hang in from horizontal direction, thereby effectively reduce overhead traveling crane holding time, realize open cylindrical shell and fall function after rise.
Further, for the two ends that make live splint lobe step up cylindrical shell, optional, on described the first rotating disk and described the second rotating disk, can be respectively arranged with the first guide rail and the second guide rail; Described the first live splint lobe 41 is slidedly arranged on described the first guide rail; Described the second live splint lobe 42 is slidedly arranged on described the second guide rail.Accordingly, its concrete structure can be as shown in Figure 3, and wherein, Fig. 3 is the inside structure schematic diagram of the first rotating disk described in the embodiment of the present invention.
Concrete, the guide rail that live splint lobe can utilize electric pushrod to be equipped with on rotating disk is held cylindrical shell tightly.Further concrete, described electric pushrod herein can be vertical direction electric pushrod, and described the first guide rail and the second guide rail can be the guide rail of vertical direction.Can make above-mentioned each live splint lobe vertically slide by the electric pushrod that starts vertical direction, thereby hold cylindrical shell tightly.
Optional again, on the surface of described the first live splint lobe 41 and described the second live splint lobe 42, can be provided with nonmetal backstop.By present embodiment, the contact site of deflection machine and cylindrical shell all adopts non-metallic material, therefore in the process of cylindrical shell inner stiffener ring assembly welding, can avoid scratching, ensure drum surface not damaged, reduced cylindrical shell repair rate, realize the full operation not damaged operation of cylindrical shell.
In actual applications, for inner barrel is welded, the operation such as polishing, staff need to enter cylindrical shell to carry out concerned process steps operation.Optional, on described the first rotating disk 31 and described the second rotating disk 32, all can offer window, thereby make staff enter cylindrical shell operation from the both side ends of deflection machine, and this window also can be used for daylighting, observation etc.
Concrete, described the first rotating disk 31 is connected with the ring gear of described the first pivoting support 21 by bolt; Described the second rotating disk 32 is connected with the ring gear of described the second pivoting support 22 by bolt.
Optional again, realize cylindrical shell upset displacement for convenient, described deflection machine also comprises: chassis pedestal 5, the first base 61, the second base 62; Wherein, described the first base 61 and described the second base 62 are all arranged on described chassis pedestal 1; Described the first pivoting support seat 11 is arranged on described the first base 61, and described the second pivoting support seat 12 is arranged on described the second base 62.
Concrete, on described chassis pedestal 5, can be provided with line slideway; Described the first base 61 is fixedly installed on described chassis pedestal 5; Described the second base 62 is slidedly arranged on described line slideway.Further concrete, described the first base 61 can be bolted and be arranged on described chassis pedestal 5.Its concrete structure can be as shown in Figure 4, wherein, and the described plan structure schematic diagram without seal head cylinder body deflection machine that Fig. 4 provides for the embodiment of the present invention.
Pass through present embodiment, can utilize electric pushrod, realize described the second base 62 moves back and forth on institute's line slideway, and then will hang in without seal head cylinder body after described deflection machine, to movably the second base 62 by startup horizontal direction electric pushrod moves to cylindrical shell one end, thereby guarantee cylindrical shell two ends respectively with the rotating disk at two ends by tight, further, can can be provided with roller in the bottom of described rotating disk, thereby whether fall on described roller by detecting cylindrical shell, judged whether cylindrical shell is close to rotating disk.Further, for fear of the damage to cylindrical shell, described roller can be non-metallic material.
Wherein, described chassis pedestal 5 can be welded by shaped steel sheet material.Described the first pivoting support seat 11 can be arranged on described the first base 61 by bolt.
In order to understand better this programme, Fig. 5 and Fig. 6 are the described stravismus structural representation without seal head cylinder body deflection machine that the embodiment of the present invention provides, and wherein, Fig. 6 is specially schematic diagram corresponding to scene of cylindrical shell being put into described deflection machine.And, by reference to the accompanying drawings, based on the deflection machine described in the present embodiment, workflow is simply described below: utilize overhead traveling crane to hang in displacement device without seal head cylinder body, be equipped with the line slideway on chassis pedestal 5, start horizontal direction electric pushrod, the second base 62 is movably moved to one end of cylindrical shell, guarantee that cylindrical shell falls on the nonmetal roller of live splint lobe bottom that is arranged on two ends.Be equipped with the guide rail on rotating disk, start electric pushrod and make live splint lobe step up cylindrical shell.Staff also can enter cylindrical shell from deflection machine both side ends, starts concerned process steps operation.After this, utilize motor reducer 13 to drive after barrel body rotation certain angle, staff can again enter that cylindrical shell carries out concerned process steps operation until the welding of whole inner barrel, polishing operation complete.
Finally, staff withdraws from from two ends, is equipped with the guide rail on rotating disk, starts electric pushrod and makes live splint lobe decontrol cylindrical shell; Be equipped with the line slideway on chassis pedestal 5, start horizontal direction electric pushrod, make movably the second base 62 away from cylindrical shell, then coordinate overhead traveling crane that cylindrical shell is hung to this deflection machine.
The present embodiment provide without seal head cylinder body deflection machine, comprise subtend setting the first pivoting support seat 11 and the second pivoting support seat 12, be arranged on the first pivoting support seat 11 and first rotating disk 31 that can rotate under the drive of the first pivoting support seat 11 by the first pivoting support 21; Be arranged on the second pivoting support seat 12 by the second pivoting support 22, and second rotating disk 32 that can rotate under the drive of the second pivoting support seat 12; The second live splint lobe 42 subtend settings on the first live splint lobe 41 on the first rotating disk 31 and the second rotating disk 32, and be respectively used to clamp the two ends of cylindrical shell, thereby live in stable holding on the basis of cylindrical shell, cylindrical shell is overturn, avoid colliding with and scratching because of what cylindrical shell cannot fixedly cause, effectively improve the reliability of cylindrical shell upset.
In addition, in existing scheme, tank container cylindrical shell is hung to production line, rely on and utilize hanging belt to coordinate overhead traveling crane main hook, auxiliary hook to realize the off-line upset of cylindrical shell.And if this scheme misoperation is very easily damaged cylindrical shell, increased the repair rate of cylindrical shell, and switching process to take the overhead traveling crane time long, have a strong impact on production efficiency, and the angle of each cylindrical shell upset can only be defined as 90 degree.
Compared with existing scheme, the deflection machine that the present embodiment provides and the contact site of cylindrical shell, all adopt non-metallic material, thereby ensured that cylindrical shell turns over surface nondestructive wound in weldering process, reduced cylindrical shell repair rate, realized the full operation not damaged operation of cylindrical shell.And this device is encircled cylindrical shell two ends by live splint lobe and is rotated, under the prerequisite that ensures cylindrical shell end rigidity, carry out the operation of concerned process steps, realize without seal head cylinder body deflection function, and displacement angle can change within the scope of 360 degree.In addition, this device is to the requirement of cylindrical shell handling scalar potential direction, and can effectively reduce overhead traveling crane holding time, enhances productivity.
Finally it should be noted that: above each embodiment, only in order to technical scheme of the present invention to be described, is not intended to limit; Although the present invention is had been described in detail with reference to aforementioned each embodiment, those of ordinary skill in the art is to be understood that: its technical scheme that still can record aforementioned each embodiment is modified, or some or all of technical characterictic is wherein equal to replacement; And these amendments or replacement do not make the essence of appropriate technical solution depart from the scope of various embodiments of the present invention technical scheme.