Disclosure of Invention
The invention provides a head-free cylinder positioner which is used for solving the problem of low reliability of the existing cylinder overturning scheme.
The invention provides a non-end enclosure cylinder positioner, which comprises: the device comprises a first rotary supporting seat 11, a second rotary supporting seat 12, a motor reducer 13, a first rotary support 21, a second rotary support 22, a first rotary disc 31, a second rotary disc 32, a first movable clamping flap 41 and a second movable clamping flap 42, wherein the first rotary supporting seat 11 and the second rotary supporting seat 12 are arranged oppositely; wherein,
the motor reducer 13 is connected with the first slewing bearing 21 and is used for driving the first slewing bearing 21 to rotate; the first rotating disc 31 is mounted on the first rotary supporting seat 11 through the first rotary support 21, and is driven by the first rotary support 21 to rotate; the second turntable 32 is mounted on the second slewing bearing 12 through the second slewing bearing 22;
the first movable clamping flap 41 is arranged on the first rotary disc 31, and the second movable clamping flap 42 is arranged on the second rotary disc 32; the first movable clamping flap 41 and the second movable clamping flap 42 are arranged oppositely, the first movable clamping flap 41 is used for clamping one end of the cylinder body, and the second movable clamping flap 42 is used for clamping the other end of the cylinder body.
Optionally, a first guide rail and a second guide rail are respectively arranged on the first rotating disc 31 and the second rotating disc 32;
the first movable clamping flap 41 is slidably arranged on the first guide rail; the second movable clip flap 42 is slidably disposed on the second guide rail.
Optionally, the surfaces of the first movable clamping flap 41 and the second movable clamping flap 42 have non-metallic stops.
Optionally, the first rotating disk 31 and the second rotating disk 32 are both provided with windows.
Optionally, the first rotating disc 31 is connected with the inner gear ring of the first slewing bearing 21 through a bolt;
the second rotating disk 32 is connected with the inner gear ring of the second slewing bearing 22 through a bolt.
Optionally, the positioner further includes: the chassis base body 5, the first base 61 and the second base 62; wherein,
the first base 61 and the second base 62 are both arranged on the chassis base 5; the first rotary bearing 11 is mounted on the first base 61, and the second rotary bearing 12 is mounted on the second base 62.
Optionally, a linear guide rail is arranged on the chassis base 5;
the first base 61 is fixedly arranged on the chassis base body 5;
the second base 62 is slidably disposed on the linear guide.
Optionally, the chassis base 5 is formed by welding profiled steel sheets.
Optionally, the first rotary supporting seat 11 is mounted on the first base 61 through a bolt.
Optionally, the first base 61 is fixedly arranged on the chassis base 5 through bolts.
The invention provides a non-end-enclosure cylinder positioner, which comprises a first rotary supporting seat 11, a second rotary supporting seat 12 and a first rotating disc 31, wherein the first rotary supporting seat 11 and the second rotary supporting seat 12 are oppositely arranged, and the first rotating disc 31 is installed on the first rotary supporting seat 11 through a first rotary support 21 and can rotate under the driving of the first rotary supporting seat 11; a second turntable 32 which is mounted on the second rotary support base 12 through a second rotary support 22 and can be driven by the second rotary support base 12 to rotate; first activity clamp lamella 41 on first carousel 31 and the second activity clamp lamella 42 subtend setting on the second carousel 32, and be used for pressing from both sides the both ends of tight barrel respectively to on the basis of stably grasping the barrel, overturn the barrel, avoid because of the unable fixed colliding with and the fish tail that causes of barrel, effectively improve the reliability of barrel upset.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention. The dimensions of the various layers and regions are exaggerated or reduced for illustrative purposes, and thus, the sizes and proportions shown in the figures do not necessarily represent actual dimensions nor reflect the dimensional relationships.
Fig. 1 is a schematic side view of a closure-free cylinder positioner according to an embodiment of the present invention, where as shown in fig. 1, the positioner includes: the device comprises a first rotary supporting seat 11, a second rotary supporting seat 12, a motor reducer 13, a first rotary support 21, a second rotary support 22, a first rotary disc 31, a second rotary disc 32, a first movable clamping flap 41 and a second movable clamping flap 42, wherein the first rotary supporting seat 11 and the second rotary supporting seat 12 are arranged oppositely; wherein,
the motor reducer 13 is connected with the first slewing bearing 21 and is used for driving the first slewing bearing 21 to rotate; the first rotating disc 31 is mounted on the first rotary supporting seat 11 through the first rotary support 21, and is driven by the first rotary support 21 to rotate; the second turntable 32 is mounted on the second slewing bearing 12 through the second slewing bearing 22;
the first movable clamping flap 41 is arranged on the first rotary disc 31, and the second movable clamping flap 42 is arranged on the second rotary disc 32; the first movable clamping flap 41 and the second movable clamping flap 42 are arranged oppositely, the first movable clamping flap 41 is used for clamping one end of the cylinder body, and the second movable clamping flap 42 is used for clamping the other end of the cylinder body.
Specifically, fig. 2 is a schematic diagram of an outer side structure of the first turntable according to an embodiment of the present invention. In practical application, the positioner provided by the embodiment can be used for displacing the cylinder body of the tank car or the tank container. It can be understood that in this embodiment, the ware that shifts encircles barrel both ends through the activity clamp lamella and rotates, carries out the operation of relevant process under the prerequisite of guaranteeing barrel end rigidity, realizes the function that does not have head barrel and shifts, and the angle that shifts moreover can change in 360 degrees within ranges. Concretely, usable motor reducer drive slewing bearing takes place to rotate, and slewing bearing drives the carousel and rotates, and then realizes that the barrel that the activity clamp lamella on the carousel was fastened rotates, realizes the upset of barrel.
In the whole actual work flow, the end enclosure-free cylinder body needs to be hung into the position changer by using the crown block, namely, the cylinder body is placed between the first rotary table and the second rotary table.
Further, in order to enable the movable clamping flaps to clamp two ends of the cylinder body, optionally, the first rotating disc and the second rotating disc may be respectively provided with a first guide rail and a second guide rail; the first movable clamping flap 41 is slidably arranged on the first guide rail; the second movable clip flap 42 is slidably disposed on the second guide rail. Accordingly, the specific structure of the first rotating disc can be as shown in fig. 3, wherein fig. 3 is a schematic view of the inner side structure of the first rotating disc in the embodiment of the present invention.
Specifically, the movable clamping flaps can utilize an electric push rod to be matched with a guide rail arranged on the rotary table to hold the cylinder tightly. Further specifically, the electric push rod may be a vertical electric push rod, and the first guide rail and the second guide rail may be vertical guide rails. The movable clamping flaps can slide along the vertical direction by starting the electric push rod in the vertical direction, so that the cylinder body is held tightly.
Still alternatively, the surfaces of the first movable clamping flap 41 and the second movable clamping flap 42 may be provided with non-metallic stoppers. Through the embodiment, the contact part of the position changer and the cylinder body is made of non-metal materials, so that the rubbing can be avoided in the process of assembling and welding the reinforcing ring in the cylinder body, the surface damage of the cylinder body is ensured, the repair rate of the cylinder body is reduced, and the whole-process damage-free operation of the cylinder body is realized.
In practical application, in order to carry out processes such as welding, polishing to the barrel inside, the staff need get into the barrel in order to carry out relevant process operation. Optionally, the first rotating disk 31 and the second rotating disk 32 may be both provided with windows, so that a worker can enter the barrel from both side ends of the positioner for operation, and the windows may also be used for lighting, observation and the like.
Specifically, the first rotating disc 31 is connected with an inner gear ring of the first slewing bearing 21 through a bolt; the second rotating disk 32 is connected with the inner gear ring of the second slewing bearing 22 through a bolt.
Optionally, in order to more conveniently realize the turnover displacement of the cylinder, the displacement device further includes: the chassis base body 5, the first base 61 and the second base 62; wherein, the first base 61 and the second base 62 are both arranged on the chassis base 5; the first rotary bearing 11 is mounted on the first base 61, and the second rotary bearing 12 is mounted on the second base 62.
Specifically, the chassis base 5 can be provided with a linear guide rail; the first base 61 is fixedly arranged on the chassis base body 5; the second base 62 is slidably disposed on the linear guide. More specifically, the first base 61 may be fixedly disposed on the chassis base 5 by bolts. The specific structure of the end socket-free cylinder positioner can be shown in fig. 4, wherein fig. 4 is a schematic top view structure diagram of the end socket-free cylinder positioner provided by the embodiment of the invention.
Through this embodiment, can utilize electric putter, realize second base 62 reciprocating motion on the linear guide who locates, and then will not hang into the head barrel behind the ware that shifts, through starting horizontal direction electric putter with mobilizable second base 62 to barrel one end removal to ensure that barrel both ends are respectively close with the carousel at both ends, further, can the bottom of carousel can be provided with the gyro wheel, thereby through detecting whether the barrel has fallen into on the gyro wheel, judge whether the barrel leans on tightly with the carousel. Furthermore, in order to avoid damage to the cylinder, the roller may be made of a non-metal material.
The chassis base body 5 can be formed by welding profiled steel plates. The first pivoting support 11 may be mounted on the first base 61 by bolts.
For better understanding of the present solution, fig. 5 and fig. 6 are schematic diagrams of an oblique view structure of the end-enclosure-free barrel positioner provided in the embodiment of the present invention, where fig. 6 is a schematic diagram corresponding to a scene in which a barrel is placed in the positioner. In addition, with reference to the drawings, the working flow is briefly described as follows based on the position shifter of the embodiment: the end enclosure-free cylinder is hung into the displacement device by using the crown block, the electric push rod in the horizontal direction is started by matching with the linear guide rail arranged on the chassis base body 5, the movable second base 62 is moved to one end of the cylinder, and the cylinder is ensured to fall onto the nonmetal rollers arranged at the bottoms of the movable clamping flaps at the two ends. The electric push rod is started to enable the movable clamping clacks to clamp the cylinder body in a matching way with the guide rail arranged on the rotary table. The staff can also enter the barrel from the end parts at the two sides of the position changer to start the operation of the relevant working procedure. After that, utilize motor reducer 13 drive barrel to rotate certain angle after, the staff can get into the barrel again and carry out relevant process operation until whole barrel inside weld, polish the process and accomplish.
Finally, the worker withdraws from the two ends, and starts the electric push rod to make the movable clamping flap release the cylinder body by matching with the guide rail arranged on the turntable; the linear guide rail arranged on the chassis base body 5 is matched to start the electric push rod in the horizontal direction, so that the movable second base 62 is far away from the cylinder body, and then the cylinder body is lifted away from the position changer by matching with the crown block.
The end-enclosure-free cylinder positioner provided by the embodiment comprises a first rotary supporting seat 11, a second rotary supporting seat 12 and a first rotating disc 31, wherein the first rotary supporting seat 11 and the second rotary supporting seat 12 are oppositely arranged, and the first rotating disc 31 is installed on the first rotary supporting seat 11 through a first rotary support 21 and can rotate under the driving of the first rotary supporting seat 11; a second turntable 32 which is mounted on the second rotary support base 12 through a second rotary support 22 and can be driven by the second rotary support base 12 to rotate; first activity clamp lamella 41 on first carousel 31 and the second activity clamp lamella 42 subtend setting on the second carousel 32, and be used for pressing from both sides the both ends of tight barrel respectively to on the basis of stably grasping the barrel, overturn the barrel, avoid because of the unable fixed colliding with and the fish tail that causes of barrel, effectively improve the reliability of barrel upset.
In addition, in the existing scheme, the tank container barrel is lifted away from the production line, and the offline overturning of the barrel is realized by utilizing a lifting belt to be matched with a main hook and an auxiliary hook of the crown block. And if the scheme is improper, the barrel is easily damaged, the repair rate of the barrel is increased, the time of the crown block occupied in the overturning process is long, the production efficiency is seriously influenced, and the overturning angle of the barrel at each time can only be limited to 90 degrees.
Compared with the prior art, the contact position of the position changing device and the cylinder provided by the embodiment is made of non-metal materials, so that the surface damage of the cylinder in the process of turning over and welding is guaranteed, the repair rate of the cylinder is reduced, and the full-process damage-free operation of the cylinder is realized. And the device encircles barrel both ends through the activity clamp lamella and rotates, carries out the operation of relevant process under the prerequisite of guaranteeing barrel tip rigidity, realizes the function that does not have the head barrel and shifts, and the angle that shifts can change in 360 degrees scopes moreover. In addition, the device does not have vector direction requirement to the barrel handling to can effectively reduce overhead traveling crane occupation time, improve production efficiency.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.