CN209503295U - The process equipment of tank body - Google Patents
The process equipment of tank body Download PDFInfo
- Publication number
- CN209503295U CN209503295U CN201920148604.9U CN201920148604U CN209503295U CN 209503295 U CN209503295 U CN 209503295U CN 201920148604 U CN201920148604 U CN 201920148604U CN 209503295 U CN209503295 U CN 209503295U
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- China
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- shell ring
- process equipment
- swash plate
- turning rolls
- mechanical arm
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- 238000000034 method Methods 0.000 title claims abstract description 35
- 238000009434 installation Methods 0.000 claims abstract description 36
- 238000007514 turning Methods 0.000 claims abstract description 32
- 238000009713 electroplating Methods 0.000 claims abstract description 10
- 238000003466 welding Methods 0.000 claims description 21
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 11
- 238000003032 molecular docking Methods 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000005516 engineering process Methods 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000005096 rolling process Methods 0.000 description 3
- 238000003672 processing method Methods 0.000 description 2
- 241000510097 Megalonaias nervosa Species 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000007634 remodeling Methods 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Landscapes
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The utility model provides a kind of process equipment of tank body, is related to pot-type container technology field.The process equipment includes turning rolls, locating part and mechanical arm.Turning rolls is used to support and is able to drive shell ring and circumferentially rotates.Locating part is used to support the axial movement open at one end and limiting shell ring of shell ring.Mechanical arm is set on the outside of the other end of turning rolls, and telescopic arm can be by protruding into or exiting in shell ring.Swash plate is placed in inside shell ring by its installation manipulator for grabbing swash plate, and by open-ended.Its electroplating equipment wielding machine people is for cooperating the rotation of turning rolls to weld swash plate and shell ring inner wall.The high degree of automation of the process equipment improves the sequence of traditional tank body processing technology, reduces parts waiting time, improve production efficiency.
Description
Technical field
The utility model relates to pot-type container technology field, in particular to a kind of process equipment of tank body.
Background technique
Roll the technique of tank body manufacture both at home and abroad at present are as follows: cylinder board welding-shell rolling-cylinder docks swash plate peace
Swash plate welds in dress-end socket installation-girth welding-tank.
Wherein swash plate is welded on last progress in tank, and since tank body is almost closed, only manhole is for personnel equipment
Into, operation in tank can only be entered by welder, cannot achieve automation welding.Operation is limited by working environment in tank, both
Welding quality is not can guarantee, and there are the risks of operation safety.
Utility model content
The purpose of this utility model is to provide a kind of process equipment of tank body, to solve in the prior art to roll tank system
It is low to make the degree of automation, it is artificial to carry out there are problems that operating risk when swash plate welding in tank.
In order to solve the above technical problems, the utility model adopts the following technical solution:
A kind of process equipment of tank body, the tank body include cylinder and swash plate, and the cylinder includes multiple shell rings；It is described
Process equipment includes: turning rolls, is used to support the shell ring in horizontal placement and is able to drive shell ring and circumferentially rotates；Limit
Part limits the axial of the shell ring and moves on the outside of one end of the turning rolls for supporting the open at one end of the shell ring
It is dynamic；Mechanical arm is set on the outside of the other end of the turning rolls；The mechanical arm includes telescopic arm and removably connects
It is connected to installation manipulator and the electroplating equipment wielding machine people of the telescopic arm end；The telescopic arm can be along being parallel to the turning rolls axis
The direction of line is flexible, and can the installation manipulator or the electroplating equipment wielding machine people be protruded into or be moved back through the open-ended of the shell ring
Out in the shell ring；Swash plate open-ended is placed in by the installation manipulator for grabbing the swash plate, and by described
Inside shell ring；The electroplating equipment wielding machine people is for cooperating the rotation of turning rolls to weld swash plate and shell ring inner wall.
One embodiment according to the present utility model, the turning rolls include roller seat and in roller seat
Idler wheel part；The idler wheel part supports the shell ring outer wall and shell ring is driven to rotate.
One embodiment according to the present utility model, the process equipment further include hoop fastening frame；The hoop fastening frame includes embracing
Bind round pedestal and two blocks of opposite anchor ear plates for being set to anchor ear pedestal；The anchor ear plate has the arc wheel for adapting to the shell ring outer wall
Exterior feature, two anchor ear plates can fasten docking for surrounding and compressing the shell ring outer wall.
One embodiment according to the present utility model, the process equipment further include two parallel arrangement of sliding rails；It is described
Sliding rail is parallel to the axis of the turning rolls；The anchor ear pedestal is slidably engaged in the sliding rail, to drive the anchor ear
Plate is moved along the axis of the shell ring.
One embodiment according to the present utility model, the locating part are vertical plate；The vertical plate can be along the shell ring
Axis is mobile relative to shell ring, to support and be bonded the end of the shell ring.
One embodiment according to the present utility model, the quantity of the mechanical arm are two；Two mechanical arms
Telescopic arm can be alternately opposite with the shell ring；The telescopic arm of one of mechanical arm is equipped with the installation manipulator,
The telescopic arm of another mechanical arm is equipped with the electroplating equipment wielding machine people.
One embodiment according to the present utility model, the mechanical arm are additionally provided with rotating seat；The rotating seat with it is described
Telescopic arm is connected far from the other end of the installation manipulator or the electroplating equipment wielding machine people, to drive the telescopic arm to turn together
It is dynamic.
As shown from the above technical solution, a kind of process equipment rolling tank body provided by the utility model at least has as follows
Advantage and good effect:
Turning rolls in the process equipment is used to support shell ring, makes shell ring in horizontal placement, and shell ring is driven to circumferentially rotate.
Its mechanical arm is set to the place open at one end of shell ring, can protrude by the opening and carry out automated job inside shell ring.Specifically
Swash plate is mounted on inside shell ring by ground, the installation manipulator of mechanical arm for grabbing swash plate.The welding of mechanical arm
Robot is for cooperating the rotation of turning rolls that swash plate and shell ring inner wall are carried out circumference soldering.In this way, based on above-mentioned processing
Equipment may be implemented to begin to installation swash plate before shell ring docks；The processing technology for improving traditional washboard welding equipment, subtracts
Lack parts waiting time, improves production efficiency.The process equipment high degree of automation of the utility model can avoid worker and exist
Weld job is carried out in tank, improves swash plate welding quality, improves employee's operating environment, realizes safety in production.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of process equipment in the utility model embodiment.
Fig. 2 is the structural schematic diagram of mechanical arm in the utility model embodiment.
Fig. 3 is the structural schematic diagram of the mechanical arm configured with mechanical cache shelf in the utility model embodiment.
Fig. 4 is the flow diagram of processing method provided by the embodiment of the utility model.
The reference numerals are as follows: 10- locating part；20- turning rolls；30- hoop fastening frame；40- mechanical arm；410- is flexible
Arm；420- installation manipulator；430- welding robot；50- sliding rail；61- swash plate cache shelf；62- positioning device；63- overarm；
700- shell ring；800- swash plate.
Specific embodiment
The exemplary embodiment for embodying the utility model features and advantages will describe in detail in the following description.It should be understood that
Be that the utility model can have various variations in different embodiments, all do not depart from the model of the utility model
It encloses, and the descriptions and illustrations are essentially for illustration purposes, rather than to limit the utility model.
The present embodiment provides a kind of process equipment of tank body, which includes cylinder and swash plate to be processed.Cylinder packet
Include multiple shell rings that can successively dock from beginning to end.The process equipment includes turning rolls, hoop fastening frame, locating part and mechanical arm.Wherein,
Turning rolls, hoop fastening frame and locating part cooperate jointly to be used to support, positions, rotating shell ring.And mechanical arm is mainly used for realization and prevents
Crawl, installation and the welding of wave plate, enter back into cylinder there is no need to staff and operate, high degree of automation.
Based on above-mentioned process equipment, inventor can improve traditional tank body manufacture craft；By adjusting the system of tank body
Work sequence can start to install swash plate before shell ring docking.In this way, process equipment not only increases the weldering of swash plate
Efficiency is connect, the operating environment of employee is further improved.
Fig. 1 is please referred to, Fig. 1 shows the specific structure of process equipment.Using the view direction of Fig. 1 as reference, which is set
Standby includes all parts such as locating part 10, turning rolls 20, hoop fastening frame 30 and the mechanical arm 40 of from left to right sequence arrangement.Its
In, it is on the basis of the view direction of Fig. 1 hereinafter unless otherwise specified about left and right orientation.
Wherein, turning rolls 20 is used to support a shell ring 700 to be processed.The shell ring 700 is in horizontal placement, and shell ring 700
Axis it is consistent with the axis of above-mentioned each component sequence arrangement.
Locating part 10 is set to the left end opening of shell ring 700, for supporting and limiting the axial movement of shell ring 700.
In the present embodiment, locating part 10 is vertical plate.The vertical plate can along shell ring 700 axis and relative to shell ring 700
It is mobile, easily to adjust the distance between itself and shell ring 700.When vertical plate is supported and is bonded the end of shell ring 700, vertical plate is solid
It is fixed mobile to limit shell ring 700.
Turning rolls 20 supports shell ring 700 and shell ring 700 is driven to rotate.Turning rolls 20 is including pedestal and on pedestal
Idler wheel part.Idler wheel part forms arcuate structure by the adjacent connection of multiple idler wheels, the annular outer wall for corresponding adaptation shell ring 700.Rolling
The idler wheel of gear member is in rolling contact with 700 outer wall of shell ring, to drive shell ring 700 to circumferentially rotate.
In the present embodiment, it there are two the settings of turning rolls 20, and is respectively arranged at the head and the tail both ends of shell ring 700.Its purpose
It is, cooperation can preferably support shell ring 700 to two turning rolls 20 jointly, and guarantee the stability of rotation.
Hoop fastening frame 30 is deformed it for being set on shell ring 700 and squeezing 700 outer wall of shell ring.
Hoop fastening frame 30 includes anchor ear pedestal and two blocks of opposite anchor ear plates for being set to anchor ear pedestal.Anchor ear plate, which has, adapts to cylinder
The curved profile of 700 outer walls is saved, two anchor ear plates can fasten docking and compress 700 outer wall of shell ring for surrounding.In process, two
Cylinder can be carried out in above-below direction slight squeeze by anchor ear plate, and cylinder is allowed to have flat deformation.It is to facilitate subsequent swash plate in this way
800 are placed in the installation operation of shell ring 700.
In the present embodiment, the parallel arrangement of sliding rail 50 mobile for hoop fastening frame 30 of two be provided with.Sliding rail 50 is parallel
In the axis of shell ring 700.Anchor ear pedestal is moved along sliding rail 50, and anchor ear plate can be driven to move along the axis of shell ring 700.To anchor ear
Plate can be set in 700 outer wall of shell ring to press, or be detached from shell ring 700 and release pressure.
It is worth noting that, locating part 10 will limit shell ring 700 and squeeze when shell ring 700 is squeezed by about 30 hoop fastening frame
Axial movement is generated when pressure by axial force.In addition, in some embodiments, above-mentioned locating part 10 is that vertical plate can also be slided
It is matched with the sliding rail 50 dynamicly.
Referring to figure 2. and as shown in connection with fig. 1, mechanical arm 40 is set to the right-end openings of shell ring 700.
Mechanical arm 40 includes telescopic arm 410, installation manipulator 420 and welding robot 430 and above-mentioned for driving
The hydraulic system of moving component.In addition, in order to realize more freedom degrees, mechanical arm 40 is also configured with rotating seat.
Wherein, one end end of telescopic arm 410 is detachably connected with installation manipulator 420 and welding robot 430.It stretches
The other end of contracting arm 410 connects rotating seat, and as rotating seat rotates together.Telescopic arm 410 can be along being parallel to turning rolls
The direction of 20 axis is flexible, i.e., stretches out, retract to the right to the left.Telescopic arm 410 is by installation manipulator 420 or welding robot 430
Right-end openings through shell ring 700 are protruded into or are exited in shell ring 700.
Installation manipulator 420 is used to for swash plate 800 to be mounted on the predetermined position inside shell ring 700.The predetermined position can
It is appropriate with the spacing for guaranteeing that each swash plate 800 is distributed in inside same shell ring 700.
It should be further noted that installation manipulator 420 is a moving cell in mechanical arm 40.Installation is mechanical
Hand 420 is under the control of hydraulic system and cooperates the rotation of rotating seat and stretching for telescopic arm 410, and following movement may be implemented:
Installation manipulator 420 rotates any angle and grabs swash plate 800 in place, and the axis by swash plate 800 with respect to shell ring 700 inclines
Oblique certain angle is fed through in shell ring 700.Then rotate 800 end face of swash plate is vertical with 700 axis of shell ring, finally fine tuning protect
Demonstrate,prove the verticality of swash plate 800 and the correctness of installation site.
Welding robot 430 is for cooperating the rotation of shell ring 700 to weld swash plate 800 and 700 inner wall of shell ring.Accordingly
Ground, similarly with installation manipulator 420, welding robot 430 can also under the cooperation of other component, realize swash plate 800 with
Circumferentially weldering is full for the weld seam of 700 inner wall of shell ring, to improve welding efficiency and quality.
In the present embodiment, mechanical arm 40 is only arranged one.The mechanical arm 40 acts (i.e. replacement welding by tool changing
Robot 430 and installation manipulator 420) independently realize the welding equipment operation of swash plate 800.But in other specific embodiments
In, it is contemplated that in order to save the time of 40 tool changing of mechanical arm, two mechanical arms 40 can be set at same shell ring 700.
The telescopic arm 410 of two mechanical arms 40 can be alternately opposite with shell ring 700.One of mechanical arm 40 is equipped with bonding machine
Device people 430, another mechanical arm 40 are equipped with installation manipulator 420.
Further, referring to figure 3..It is additionally provided with swash plate cache shelf 61 arranged side by side by mechanical arm 40, determines
Position device 62 and the overarm 63 above the two.During the work time, the slidable similar boom etc. for being set to overarm 63
Component can grab the swash plate 800 in swash plate cache shelf 61.Boom movably send swash plate 800 to positioning device
62.Positioning device 62 positions swash plate 800 by machinery or laser mode of taking pictures, to facilitate grabbing for subsequent mechanical arm 40
Extract operation.
Be best understood from above-mentioned process equipment for the ease of those skilled in the art, below by the working principle to it into
Row is described in detail.
Shell ring 700 is placed on turning rolls in horizontal posture first, locating part 10 is set in 700 left end of shell ring, with resistance
Axial movement to the left is generated when only shell ring 700 is squeezed.Then by can any rotational angle installation manipulator 420 it is logical
The modes such as laser scanning or mechanical line-up positioning of taking pictures are crossed accurately to grab swash plate 800 in place.Hoop fastening frame 30 is moved at the same time,
By the slight squeeze in above-below direction of shell ring 700, allow shell ring 700 in flat deformation.Installation manipulator 420 is opposite by swash plate 800
700 axis of shell ring, which is tilted a certain angle, to be fed through in shell ring 700, and then rotating swash plate keeps it vertical with 700 axis of shell ring, and
Fine tuning guarantees verticality and correctness of position of installing.Install after-contraction installation manipulator 420.Then welding robot is replaced with
People 430 stretches out, and it is full to cooperate the weld seam of the rotation of turning rolls 20 realization swash plate 800 and 700 inner wall of shell ring circumferentially to weld.So complete
After one piece of swash plate 800 welds, side carries out the next piece of installation of swash plate 800 and welding.
As shown in figure 4, the utility model also provides a kind of processing method of tank body, it below will be to specific stream shown in Fig. 4
Journey is described in detail.
Step S110: shell ring is placed on a turning rolls in horizontal, and to one end axial limiting of shell ring.
Specifically, finite place piece 10 is set in one end of shell ring, to limit the axial movement of shell ring.
Step S120: swash plate is installed by another end opening of shell ring to shell ring.
Specifically, the installation exercise of swash plate is realized by installation manipulator 420.More preferably, in this step, it first passes through
Hoop fastening frame 30 squeezes shell ring in above-below direction, and shell ring is made to have flat deformation；Pass through installation manipulator 420 again for anti-wave
Plate is installed on inside shell ring.After installing, extruding of the releasing of hoop fastening frame 30 to shell ring is withdrawn.
It should be noted that can also operate installation manipulator 420 simultaneously when hoop fastening frame 30 acts and realize for anti-wave
The crawl of plate.Certainly, operation installation manipulator 420 goes to carry out grasping movement to be also feasible after the completion of hoop fastening frame 30 acts.
Step S130: rotation shell ring welds the circumferential seam of swash plate and shell ring.
Step S140: it will be welded with the shell ring successively docking fixation from beginning to end of swash plate, forms complete cylinder.
Step S150: end socket is installed at both ends of the cylinder body.And by configuring manhole cover, pipeline valve etc. zero on cylinder
Part, to form complete tank body.
Based on above-mentioned process equipment, the utility model can be made improvements traditional tank body manufacture craft.Specifically
Ground, improved tank body processing step is successively are as follows: shell ring welding-shell ring rolls-swash plate welding equipment-shell ring docking-end socket peace
Dress-girth welding.New manufacture craft has adjusted the sequence of conventional machining process, reduces parts waiting time, improves life
Produce efficiency.
Although describing the utility model with reference to several exemplary embodiments, it is to be understood that, term used is to say
Term bright and exemplary, and not restrictive.Since the utility model can be embodied in a variety of forms without departing from practical
Novel spirit or essence, it should therefore be appreciated that above embodiment is not limited to any of the foregoing details, and should be in accompanying right
Widely explained in spirit and scope defined by it is required that, thus fall into whole variations in claim or its equivalent scope and
Remodeling all should be appended claims and be covered.
Claims (7)
1. a kind of process equipment of tank body, the tank body includes cylinder and swash plate, and the cylinder includes multiple shell rings；Its feature
It is, the process equipment includes:
Turning rolls, is used to support the shell ring in horizontal placement and is able to drive shell ring and circumferentially rotate；
Locating part limits the shell ring for supporting the open at one end of the shell ring on the outside of one end of the turning rolls
Axial movement；
Mechanical arm is set on the outside of the other end of the turning rolls；
The mechanical arm includes telescopic arm and the installation manipulator for being removably attachable to the telescopic arm end and welding
Robot；The telescopic arm can be flexible along the direction for being parallel to the turning rolls axis, and can by the installation manipulator or
The electroplating equipment wielding machine people is protruded into or is exited in the shell ring through the open-ended of the shell ring；The installation manipulator is for grabbing
The swash plate, and open-ended swash plate is placed in inside shell ring by described；The electroplating equipment wielding machine people is for cooperating idler wheel
Swash plate and shell ring inner wall are welded in the rotation of frame.
2. process equipment according to claim 1, it is characterised in that:
The turning rolls includes roller seat and the idler wheel part in roller seat；
The idler wheel part supports the shell ring outer wall and shell ring is driven to rotate.
3. process equipment according to claim 1, it is characterised in that:
The process equipment further includes hoop fastening frame；
The hoop fastening frame includes anchor ear pedestal and two blocks of opposite anchor ear plates for being set to anchor ear pedestal；The anchor ear plate, which has, to be adapted to
The curved profile of the shell ring outer wall, two anchor ear plates can fasten docking for surrounding and compressing the shell ring outer wall.
4. process equipment according to claim 3, it is characterised in that:
The process equipment further includes two parallel arrangement of sliding rails；The sliding rail is parallel to the axis of the turning rolls；
The anchor ear pedestal is slidably engaged in the sliding rail, to drive the anchor ear plate to move along the axis of the shell ring.
5. process equipment according to claim 1, it is characterised in that:
The locating part is vertical plate；
The vertical plate can be moved along the axis of the shell ring relative to shell ring, to support and be bonded the end of the shell ring.
6. process equipment according to claim 1, it is characterised in that:
The quantity of the mechanical arm is two；
The telescopic arm of two mechanical arms can be alternately opposite with the shell ring；The telescopic arm of one of mechanical arm
Equipped with the installation manipulator, the telescopic arm of another mechanical arm is equipped with the electroplating equipment wielding machine people.
7. process equipment according to claim 1, it is characterised in that:
The mechanical arm is additionally provided with rotating seat；
The rotating seat is connect with the telescopic arm far from the other end of the installation manipulator or the electroplating equipment wielding machine people, with
The telescopic arm is driven to rotate together.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920148604.9U CN209503295U (en) | 2019-01-28 | 2019-01-28 | The process equipment of tank body |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920148604.9U CN209503295U (en) | 2019-01-28 | 2019-01-28 | The process equipment of tank body |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209503295U true CN209503295U (en) | 2019-10-18 |
Family
ID=68203129
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920148604.9U Active CN209503295U (en) | 2019-01-28 | 2019-01-28 | The process equipment of tank body |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209503295U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109604875A (en) * | 2019-01-28 | 2019-04-12 | 扬州中集通华专用车有限公司 | The process equipment and its processing method of tank body |
-
2019
- 2019-01-28 CN CN201920148604.9U patent/CN209503295U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109604875A (en) * | 2019-01-28 | 2019-04-12 | 扬州中集通华专用车有限公司 | The process equipment and its processing method of tank body |
| CN109604875B (en) * | 2019-01-28 | 2024-04-26 | 扬州中集通华专用车有限公司 | Tank processing equipment and processing method thereof |
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