CN104097255A - Roll type modeler - Google Patents

Roll type modeler Download PDF

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Publication number
CN104097255A
CN104097255A CN201410345636.XA CN201410345636A CN104097255A CN 104097255 A CN104097255 A CN 104097255A CN 201410345636 A CN201410345636 A CN 201410345636A CN 104097255 A CN104097255 A CN 104097255A
Authority
CN
China
Prior art keywords
moulding
micro mist
type
drum
carrier
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201410345636.XA
Other languages
Chinese (zh)
Inventor
曾权
邝志均
管霞霏
马兆利
曾立华
谢穗
周燕
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Foshan Dongpeng Ceramic Co Ltd
Guangdong Dongpeng Holdings Co Ltd
Qingyuan Nafuna Ceramics Co Ltd
Original Assignee
Foshan Dongpeng Ceramic Co Ltd
Guangdong Dongpeng Holdings Co Ltd
Guangdong Dongpeng Ceramic Co Ltd
Qingyuan Nafuna Ceramics Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Foshan Dongpeng Ceramic Co Ltd, Guangdong Dongpeng Holdings Co Ltd, Guangdong Dongpeng Ceramic Co Ltd, Qingyuan Nafuna Ceramics Co Ltd filed Critical Foshan Dongpeng Ceramic Co Ltd
Priority to CN201410345636.XA priority Critical patent/CN104097255A/en
Publication of CN104097255A publication Critical patent/CN104097255A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • B28B13/0205Feeding the unshaped material to moulds or apparatus for producing shaped articles supplied to the moulding device in form of a coherent mass of material, e.g. a lump or an already partially preshaped tablet, pastil or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44FSPECIAL DESIGNS OR PICTURES
    • B44F9/00Designs imitating natural patterns
    • B44F9/04Designs imitating natural patterns of stone surfaces, e.g. marble

Abstract

The invention relates to the technical field of ceramic tile manufacturing, in particular to a roll type modeler. The roll type modeler comprises a carrier rolling cyclically and one or more model parts arranged on the carrier. The carrier is a roll, and the model parts are arranged on the outer surface of the roll. By means of the rolling type structure, continuous modeling is realized, operation efficiency is improved, model patterns comprise single large repeated patterns, cost is reduced, the patterns are complicated and changeable, and texture and decoration effect of polished tiles are more similar to those of natural stone.

Description

A kind of drum-type moulding device
Technical field
The present invention relates to Ceramic Tiles manufacturing technology field, particularly relate to a kind of drum-type moulding device.
Background technology
The manufacturing process of polished bricks generally comprises cloth, suppresses, fires and several steps such as polishing.Cloth refers to the operation of ceramic powder being arranged to moulding according to predetermined requirement, is completed by material distributing machine; Along with the raising of people's living standard, the pattern of polished bricks is required also more and more, in prior art, in order to obtain the polished bricks of different pattern, generally adopt on same cloth system to change formula and grid pattern is obtained different decorative effects, and be all that texture, the patterned roller that utilizes grid forms different patterns conventionally.
In prior art, utilize the grid of frame as moulding device, the micro mist bed of material moves to grid below and then stops mobilely, and the grid extruding micro mist bed of material that declines, prints to the micro mist bed of material with the pattern of establishing in grid.This grid can not be worked continuously, and has a strong impact on production efficiency.And the size of single repeat patterns determines by the size of grid completely, if grid is too small, clearly can find out that the pattern of finished product polished bricks repeats, affect attractive in appearance; If grid is excessive, affect the floor space of equipment, increase cost.
Summary of the invention
The object of the invention is to avoid weak point of the prior art and a kind of drum-type moulding device is provided, not only can carry out continuously moulding operation, increase work efficiency, and the pattern of moulding has larger single repeat patterns, reduce costs, and make polished bricks product more approach texture and the decorative effect of lithotome.
For reaching this object, the present invention by the following technical solutions:
A kind of drum-type moulding device, comprises the carrier of circulating rolling and is located at one or more moulding parts of carrier.
Described moulding device is drum-type moulding device, and described carrier is cylinder, and one or more described moulding parts are located at the outer surface of described cylinder.
The two ends of described cylinder are provided with rotating shaft.
Described rotating shaft is provided with the travelling gear being connected with driver.
Described moulding part is sheet broken line type, the sliver that its installed surface is complete, and described moulding face is the rake shape that is provided with multiple projections.
Described moulding part is sheet, and its installed surface is two or more tabs that mutually stagger, and tabs connects in moulding face, the sliver that described moulding face is complete, mutually stagger described tabs install and make described moulding face distortion after fixing and with certain radian.
The present invention, by above structure, utilizes the structure of roller, not only can carry out continuously moulding operation, increase work efficiency, and the pattern of moulding has larger single repeat patterns, reduce costs, pattern is complicated and changeable, and makes polished bricks product more approach texture and the decorative effect of lithotome.
Brief description of the drawings
Fig. 1 is the structural representation of an embodiment of distribution device of the present invention.
Fig. 2 is the schematic diagram of the distributing method of one embodiment of the present of invention.
Fig. 3 is the sectional view that adopts the polished bricks made of distribution device of the present invention.
Fig. 4 is the structural representation of an embodiment of moulding device of the present invention.
Fig. 5 is the structural representation of an embodiment of moulding part of the present invention.
Fig. 6 is the structural representation of another embodiment of moulding part of the present invention.
Fig. 7 is the structural representation of the 3rd embodiment of moulding part of the present invention.
Wherein: main belt 1, the micro mist bed of material 21, micro mist stockpile 22, micro mist fabric 23, color paste layer 24, micro mist supplement the bed of material 25, superfine line 26, moulding device 3, carrier 31, moulding part 32, installed surface 33, moulding face 34, stockpile distribution device 41, fabric cloth materials device 42, feed supplementing device 43, material scraper 5, refractory gunning equipment 6, prepressing device 7, fidelity grid 8.
Detailed description of the invention
Further illustrate technical scheme of the present invention below in conjunction with accompanying drawing and by detailed description of the invention.
As shown in Figures 4 to 6, a kind of drum-type moulding device, comprises the carrier 31 of circulating rolling and is located at one or more moulding parts 32 of carrier 31.Described moulding part 32 is located at the described carrier 31 of rolling, utilize described moulding part 32 to instigate moulding to the micro mist bed of material 22, the moulding work of the described micro mist bed of material can be worked continuously, greatly increased operating efficiency, and pattern after moulding is complicated and changeable, is applicable to various patterns.
As shown in Figure 4, described moulding device is drum-type moulding device, described carrier 31 is cylinder, one or more described moulding parts 32 are located at the outer surface of described cylinder, cylinder and the micro mist bed of material 22 for line approach, the line that approaches of cylinder and the micro mist bed of material 22 is working face, and the one or more moulding parts 32 on working face carry out moulding work simultaneously.
Moulding part 32 entirety can be designed to sheet, spherical or cuboid etc.; The moulding face 34 of the moulding part 32 of sheet can be designed to the rake shape of prodger or connect sheet into a line, the effective interaction length of the sheet of prodger or a line can be designed to equally grow or length inconsistent; The cross section of the moulding face 34 of the moulding part 32 of sheet can be designed to straight line, curve or broken line; The moulding part 32 of sheet can be designed to different thickness and different setting angles.The design of above-mentioned moulding part 32 makes after moulding on main belt the 1 micro mist stockpile 22 forming have longer monomer and repeats moulding section, makes the texture of the polished bricks after finished product not have the sensation of obvious repetition.
The two ends of described cylinder are provided with rotating shaft.Moulding device carries out circulating rolling taking described rotating shaft as rotation centerline.
Described rotating shaft is provided with the travelling gear being connected with driver.
As shown in Figure 5, a kind of embodiment of described moulding part 32 is sheet broken line type, the sliver that its installed surface 33 is complete, and described moulding face 34 is for being provided with the rake shape of multiple projections.Utilization is with the rake shape face of rolling over shape as moulding face, and for produce thinner lines, texture or pattern on the micro mist bed of material 22, the micro mist bed of material 22 pattern forms after moulding are complicated and changeable.
As shown in Figure 6, the another kind of embodiment of described moulding part 32 is sheet, its installed surface 33 is two or more tabs that mutually stagger, tabs connects in moulding face 34, the sliver that described moulding face 34 is complete, mutually stagger described tabs install and make described moulding face 34 distortions after fixing and with certain radian.The moulding face 34 of one whole is instigateeed, is cut off the described micro mist bed of material 22 for larger area, makes the micro mist bed of material 22 form large-scale vacancy after moulding.
As shown in Figure 7, moulding part 32 the third embodiment are sheet, its installed surface 33 is edge, its moulding face 34 is its whole side, and moulding face 34 is provided with multiple through holes, and moulding part 32 is installed and forms an angle with the micro mist bed of material 21 shapes with certain angle, when moulding, allow powder pass through from through hole, and the lower end of moulding part 32 acts on to the micro mist bed of material 21 simultaneously, reach the object to 21 moulding of the micro mist bed of material.
As shown in Figure 1 to Figure 3, a kind of instigation formula moulding cloth gunnite method of superfine line texture, comprises the steps:
A, on main belt 1, form the uniform micro mist bed of material 21 of one deck by conventional distributing mode;
B, by the moulding part on moulding device 3 to the micro mist bed of material 21 carry out roller instigate moulding, make the micro mist bed of material 21 form certain instigation shape, its instigation place edge is slope;
C, on main belt 1, spread uniformly one deck micro mist fabric 23 by fabric cloth materials device 42;
D, by refractory gunning equipment 6 to micro mist fabric 23 spray one deck color paste layer 24 uniformly;
E, by feed supplementing device 43 on main belt 1 supplement micro mist supplement the bed of material 25, form complete bed of cloth;
F, make the micro mist bed of material 21 thickness identical by material scraper 5 and prepressing device 7, consistent in density, adopts fidelity grid 8 that the micro mist bed of material 21 identical thickness is transferred to press from main belt 1.
Use the mill base that moisture content is 40~90%, when the droplet of ejection enters into air, because its specific area is greatly easily under the many factors actings in conjunction such as gravity, aerostatic buoyancy, air drag, airborne dust and air-flow, present drift, Brownian movement and the slow phenomenon such as sedimentation.And this tiny droplet also has very strong permeability, can arrive easily the each the most tiny inside, gap of micro mist stockpile 22.This also comprises the dash area that the projection line perpendicular with micro mist stockpile 22 horizontal lines cannot be reached certainly, when once the surface that droplet arrives micro mist stockpile 22 will form the ultra-thin wet feed integument of one deck densification in the above, effectively stop micro mist stockpile 22 surfaces no longer to occur displacement, deformation etc. in subsequent job operation process, prevented avalanche effect.Sinter ceramic tile into, after polishing ceramic tile surface, the color paste layer 24 on micro mist stockpile 22 inclined-planes presents superfine line 26.Superfine line 26 stabilitys that present are high, and details is abundant, true to nature, surmounts the effect that existing micro mist cloth becomes Wiring technology to reach comprehensively.This can only arrive under projection line and milder ramped surfaces just forms significant difference with adopting conventional micro mist material, because ramp angles will cause slightly greatly phenomenons such as micro mist material tumbles, avalanche.This has also just clearly resolved the true cause that adopts conventional micro mist material to make Wiring technology first need to prick out on stockpile surface mild V-type ditch, no matter stockpile formation arbitrary shape is all passable to adopt on the contrary new mill base to spray into line technology, as long as it can stable existence, there is no the restriction of this respect completely.Thereby no matter the lines that new technology can reach are in fine degree, or on fidelity, be all unprecedented level.And, for can be better, more stable reach this effect, we can also add appropriate reinforcing agent, water-loss reducer etc. in mill base,, firmly ultra-thin wet feed integument finer and close in the hope of obtaining.
Traditional moulding device 3 is squash type moulding frame, and moulding face is single, and shared volume is large, and also needs to suspend belt transmission when moulding.Be that drum-type is instigateeed moulding from traditional different the present invention of squash type moulding frame, can work continuously, and shared volume be little, there is longer monomer and repeat moulding section.
The effect of spreading uniformly thin layer micro mist fabric 23 on main belt 1 is that the droplet while preventing follow-up color spray slurry is stained with on main belt 1, and the other effect that forms a kind of transition of superfine line 26 simultaneously forming at mill base, increases surface three-dimensional sense.
The prepressing device 7 of step F makes micro mist stockpile 22 edges more regular, and some tiny crackles of increase that simultaneously also can be suitable in micro mist stockpile 22 enrich the level of lines.
Conventional distributing mode in steps A comprises:
A, be combined to form multiple micro mist stockpiles that are separated from each other by one or more in the stockpile such as carved leather belt, engraved roll distribution device 41, the color of the micro mist stockpile of formation is one or more;
B, by feed supplementing device 43, micro mist material is supplemented to the space between micro mist stockpile, form the complete micro mist bed of material 21;
C, make the micro mist bed of material 21 spread to 7~9mm by material scraper 5 to unify thickness and density;
D, be pressed into thickness to 3~5mm by pre-the micro mist bed of material 21.
In the vacancy of micro mist material from carved leather belt or engraved roll, fall on main belt, form the micro mist stockpile that color is different and be separated from each other, the pattern of formation is controlled changeable, and color is abundant.With being different from space between the color filling micro mist stockpile of step a micro mist material, form the complete micro mist bed of material, after striking off and compressing, in follow-up step of overall modelling, make the micro mist bed of material be difficult for loose distortion.
Step b uses one or more common monochromatic blanking roller, and then by blanking belt, micro mist material is filled to main belt 1.
By blanking belt conversion blanking, the impulsive force of the micro mist material while reducing blanking roller, prevents from destroying the micro mist stockpile 22 having formed on main belt 1, and blanking belt can also make micro mist material fully mix, and makes micro mist material even density.
The material scraper 5 of step c is material scraping plate and/or rotates steel wire.First slightly strike off through material scraping plate, then use rotation steel wire carefully to strike off, strike off and make the micro mist bed of material smooth careful by twice.
Moulding device 3 quantity in step B are multiple, simultaneously or carry out in turn moulding work.Micro mist stockpile 22 shapes that moulding is formed are changeable, can also form longer monomer and repeat moulding section, make the texture of the polished bricks after finished product not have the sensation of obvious repetition.
The direction of motion of the moulding device 3 in step B is consistent with the traffic direction of main belt 1, and on the connecting plate between two main belts 1, main belt 1 speed of front end is slightly faster than the main belt 1 of back segment, and the speed of moulding device 3 is omited the main belt 1 faster than front end.Move in the same way, the active force between minimizing moulding part and the micro mist bed of material 21 is excessive, makes the loose distortion of the micro mist bed of material 21.Utilize the speed difference between three, the micro mist stockpile 22 after moulding is kept efficiently, can be not loose and handsome in appearance.
Step C uses the sieve that shakes to spread uniformly the micro mist fabric 23 that a layer thickness is 0.4~0.6mm.The effect of micro mist fabric 23 is that the droplet while preventing color spray slurry is stained with on main belt 1, and the other effect that forms a kind of transition of superfine line 26 simultaneously forming at mill base, so this thickness of micro mist fabric 23 just can achieve the goal.
In step D, adopt one or more refractory gunning equipments to carry out color spray slurry, refractory gunning equipment 6 sprays the covering of the fan mill base of 100~150 °, and refractory gunning equipment 6 is moving around or swinging perpendicular to the direction of motion of main belt 1.Such design can ensure color paste layer 24 uniform and smooth after sprinkling.
Mill base is color glaze or look base slurry, and its proportion is 1.2~1.6g/cm 3, flow velocity is 10~30 seconds, fineness is 325 mesh screen residue≤0.5%.The parameter designing that mill base is such, can not destroy micro mist stockpile 22 while spraying mill base, the color paste layer 24 of formation also can protect micro mist stockpile 22 in the time that main belt 1 moves, be difficult for shaking loose or be out of shape.
Repeat once or step B~E repeatedly, the moulding device 3 that the step of repetition is used is identical or different, and color paste layer 24 thickness of sprinkling are identical or different.Repeating step B~E can make micro mist stockpile 22 shapes changeable, and color is abundant, and the superfine line 26 that color paste layer 24 forms also can present the variation that thickness is different.
Know-why of the present invention has below been described in conjunction with specific embodiments.These are described is in order to explain principle of the present invention, and can not be interpreted as by any way limiting the scope of the invention.Based on explanation herein, those skilled in the art does not need to pay performing creative labour can associate other detailed description of the invention of the present invention, within these modes all will fall into protection scope of the present invention.

Claims (5)

1. a drum-type moulding device, it is characterized in that: the carrier and one or more moulding parts of being located at carrier that comprise circulating rolling, described moulding device is drum-type moulding device, and described carrier is cylinder, and one or more described moulding parts are located at the outer surface of described cylinder.
2. a kind of drum-type moulding device according to claim 1, is characterized in that: the two ends of described cylinder are provided with rotating shaft.
3. a kind of drum-type moulding device according to claim 2, is characterized in that: described rotating shaft is provided with the travelling gear being connected with driver.
4. a kind of drum-type moulding device according to claim 1, is characterized in that: described moulding part is sheet broken line type, the sliver that its installed surface is complete, and described moulding face is the rake shape that is provided with multiple projections.
5. a kind of drum-type moulding device according to claim 1, it is characterized in that: described moulding part is sheet, its installed surface is two or more tabs that mutually stagger, tabs connects in moulding face, the sliver that described moulding face is complete, mutually stagger described tabs install and make described moulding face distortion after fixing and with certain radian.
CN201410345636.XA 2014-07-18 2014-07-18 Roll type modeler Pending CN104097255A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410345636.XA CN104097255A (en) 2014-07-18 2014-07-18 Roll type modeler

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410345636.XA CN104097255A (en) 2014-07-18 2014-07-18 Roll type modeler

Publications (1)

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CN104097255A true CN104097255A (en) 2014-10-15

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5154211A (en) * 1990-12-24 1992-10-13 Monica Gourmet Foods, Inc. Apparatus and method for filling bakery dough into cavity pans
JPH08229910A (en) * 1995-02-28 1996-09-10 Matsushita Electric Works Ltd Production of inorganic panel
CN101020340A (en) * 2007-03-15 2007-08-22 佛山市科达灵海陶瓷科技有限公司 Drum type material powder scraper and scraping method
CN101077591A (en) * 2006-05-25 2007-11-28 广东宏陶陶瓷有限公司 Emulating natural porcelain brick machine-shaping material-distributing equipment and method
CN200995444Y (en) * 2007-01-05 2007-12-26 佛山市科达灵海陶瓷科技有限公司 Roller printing distributer
CN202753273U (en) * 2012-05-16 2013-02-27 佛山市三水宏源陶瓷企业有限公司 Drum for tile distribution
CN204295859U (en) * 2014-07-18 2015-04-29 佛山市东鹏陶瓷有限公司 A kind of drum-type moulding device

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5154211A (en) * 1990-12-24 1992-10-13 Monica Gourmet Foods, Inc. Apparatus and method for filling bakery dough into cavity pans
JPH08229910A (en) * 1995-02-28 1996-09-10 Matsushita Electric Works Ltd Production of inorganic panel
CN101077591A (en) * 2006-05-25 2007-11-28 广东宏陶陶瓷有限公司 Emulating natural porcelain brick machine-shaping material-distributing equipment and method
CN200995444Y (en) * 2007-01-05 2007-12-26 佛山市科达灵海陶瓷科技有限公司 Roller printing distributer
CN101020340A (en) * 2007-03-15 2007-08-22 佛山市科达灵海陶瓷科技有限公司 Drum type material powder scraper and scraping method
CN202753273U (en) * 2012-05-16 2013-02-27 佛山市三水宏源陶瓷企业有限公司 Drum for tile distribution
CN204295859U (en) * 2014-07-18 2015-04-29 佛山市东鹏陶瓷有限公司 A kind of drum-type moulding device

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Effective date of registration: 20170413

Address after: 528031 Chancheng, Foshan District, Jiangwan, No. three, No., layer 8, layer two

Applicant after: Foshan Dongpeng Ceramic Co., Ltd.

Applicant after: Guangdong Dongpeng Holdings Co., Ltd.

Applicant after: Qingyuan Nafuna Ceramics Co.,Ltd.

Address before: Chancheng District of Jiangwan city of Foshan province Guangdong three road 528031 No. 8 two Foshan city Eastroc Ceramics Co. Ltd

Applicant before: Foshan Dongpeng Ceramic Co., Ltd.

Applicant before: Guangdong Dongpeng Holdings Co., Ltd.

Applicant before: Qingyuan Nafuna Ceramics Co.,Ltd.

Applicant before: Guangdong Dongpeng Ceramic Co., Ltd.

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RJ01 Rejection of invention patent application after publication

Application publication date: 20141015

RJ01 Rejection of invention patent application after publication