A kind of ceramic body anaglyph processing unit (plant)
Technical field
The invention belongs to ceramic building material manufacture field, special skin texture processing especially is carried out to Ceramic Tiles, ceramic thin plate
A kind of field, and in particular to ceramic body anaglyph processing unit (plant).
Background technology
Ceramic Tiles are tabular or bulk through technique productions such as shaping, sintering by clay and other inorganic non-metallic raw materials
Ceramic, for decorating and protecting building, the metope of structures and ground.Generally at room temperature by dry-pressing, extruding or
Other forming methods are molded, and are then dried, are burnt till at a certain temperature.
In current China's ceramic tile production, ceramic brick surface to do rough skin texture can only pattern tool be pressed into
Type a, mould can only produce a kind of texture, and the texture of each tile is all the same, causes product stiff stiff, is lacked
Weary natural smart.
In addition, it is domestic at present, all start to produce the ceramic thin plate of big specification in the world, such as:600X1200mm、
900X1800mm, 1000X3000mm etc., thickness only have 3.5mm-5.5mm, such product and Bao You great, if doing punching block,
Technology difficulty is high, and makes so big mould and need that the steel expended are many also very heavy, and installation mold is extremely difficult,
Cost is naturally also very high.And the large sized bricks such as 600X600mm, 800X800mm can not be produced in Chinese pottery brick at present
Go out the stronger textural effect of concave-convex sense.
Therefore, how by simple machinery, the Ceramic Tiles with changeful textural effect, ceramic thin plate are prepared,
For the technical problem of the highly desirable solution of those skilled in the art.
The content of the invention
In view of the problem of existing above, fills object of the present invention is to provide a kind of processing of ceramic body anaglyph
Put, product texture can be made more to be full of variety.
The ceramic body anaglyph processing unit (plant) that the present invention is provided, including:Supply unit for conveying ceramic body;
The top of the supply unit is arranged to carry out the surface of the ceramic body roll-in unit of roll-in, the roll-in unit
Including roll-in cylinder and it is arranged on roll-in cylinder and scrapes pushing broach.
According to the ceramic body anaglyph processing unit (plant) of the present invention, scraped using the pushing broach of scraping being arranged on roll-in cylinder
The drying base of Ceramic Tiles etc. and form irregular skin texture, according to roll-in cylinder cycle rotation principle, reach that every piece of adobe is transported to
Impression moulding different effect is scraped during roll-in unit.So as to prepare the more changeful Ceramic Tiles of texture, ceramic thin plate
Deng.
It is preferred that the pushing broach of scraping can be detachably secured to the roll-in cylinder.
Central roll pressure cylinder of the present invention and scraping is attached using removably between pushing broach.Thus, on the one hand, Ke Yitong
The parameters such as pattern, the size of change blade are crossed, the ceramic body of roll-in different texture is realized;On the other hand, roll-in cylinder is with scraping
It is detachably connected between blade, when scraping breaks down, can disassembles and be replaced, it is simple to operate, it is very convenient.
Realize that the mode being detachably connected includes between pushing broach and roll-in cylinder it is preferred that scraping, scrape pushing broach and roll-in cylinder
Between be combined by fasteners such as screws.
Also, the depth that reason is embossed in adobe is determined by the height for scraping pushing broach, scrapes pushing broach for example with firmware, spiral shell
Silk etc. is fixed on that roll-in cylinder is upper to be flexibly and easily adjusted, for example, by scrape pushing broach firmware activity hole can or so,
Position of the pushing broach on roll-in cylinder is scraped in regulation up and down.And, the width and shape for scraping the edge of a knife of pushing broach can also root root skin texture
Independent assortment is carried out the need for effect, such as can be provided with the fixing hole arranged on roll-in cylinder, push type broach is scraped in convenient installation and regulation
The position of piece.
It is preferred that the roll-in unit also includes the vibration damping structure being arranged on the bearing at the axial two ends of roll-in cylinder
Part.
Due to scraping pushing broach and the generation punching press of adobe surface in above-mentioned nipping process, to avoid excessive impulse force from hitting brick
Face, so the damping component for installing hydraulic pressure or steel spring on the bearing at the axial two ends of roll-in cylinder is subtracted with cushioning effect power
Few vibrations, reach that protection adobe is constantly split, allow adobe to ensure the effect of its integrality after scraping.
Preferably, above-mentioned damping component can be hydraulic spring grease cup or steel spring.For example, when ceramic body is brought into through conveying
Entering can up be shunk when roll-in cylinder lower section carries out scraping texture under hydraulic spring grease cup stress effect, and vibrations are reduced to buffer.
It is preferred that the length of the edge of a knife for scraping pushing broach can be 5-25mm, the depth of the edge of a knife is 1~10 mm.The edge of a knife
Length and depth can be adjusted according to actual texture.
The length for scraping the edge of a knife of pushing broach should be as a little bit smaller as possible, within 5mm to 25mm, to reduce resistance as far as possible,
Reduce the vibrations to brick face.
It is preferred that the edge of a knife for scraping pushing broach is formed as arc, its radian can match with the diameter of roll-in cylinder
Close.
It is preferred that it is orderly that the ceramic body anaglyph processing unit (plant) of the present invention, which is also included ceramic body control,
Ground is delivered to the control unit of the lower section of the roll-in unit.
Preferably, the control unit can be optoelectronic switch, using infrared ray or laser induced system, in two sections not
With the conveying glaze line of speed, rational speed is adjusted with PLC, makes to enter roll-in evenly and at intervals between ceramic adobe
Unit.
The purpose of optoelectronic switch control is that break down nothing on such as line in order that the base substrate speed of turnover roll-in unit is uniform
It when ceramic adobe is conveyed into roll-in unit, can then be automatically powered off without brick in detected to line, play the work that power saving subtracts consumption
With.When base substrate enters it is excessive when, the PLC in optoelectronic switch is automatically adjusted the spacer between every piece of ceramic adobe
From the orderly turnover roll-in unit of holding, it is to avoid make the generation of stifled adobe phenomenon.
It is preferred that the ceramic body anaglyph processing unit (plant) of the present invention is also described including being arranged at along the supply unit
The blowing unit and/or water spray unit in the downstream of roll-in unit.
After being sent out after scraping molded through supply unit, because adobe face can keep more dust granule, so in roll-in
The blowing unit of such as high pressure blower is installed in the downstream of unit, after left and right is advertised, brick face is totally cleaned dustless, dries up dust
The water spray unit of such as atomized water spray device can also be installed additional later afterwards, allow surface scratches mouthful micro mist fully to be combined with base substrate,
It is suitable for next step and drenches glaze process.
It is preferred that the ceramic body anaglyph processing unit (plant) of the present invention is also described including being arranged at along the supply unit
The water spray unit of the upstream of roll-in unit.
According to the present invention, the water spray unit of the upstream by being arranged at roll-in unit along supply unit, such as high-pressure water mist
Injection apparatus, can change the grain effect scraped, or reduce the intensity on adobe surface, to produce special grain effect.
Beneficial effects of the present invention:
Because this ceramic body anaglyph processing unit (plant) is processed in adobe, the Gao Mao for making mould is reduced
Expense, and roll-in cylinder can recycle, unique loss it is big be to scrape pushing broach, but change to grind again and sharp can make again
With expense is relatively low.Traditional mould die mould is relatively rounder and more smooth, in order to be stripped, but apparatus of the present invention allow the texture of product
Depth length and angle adjustable are more full of variety, naturally perfect.Product cost is reduced, conventional mould production is improved a
The limitation of brick, enhances the performance for not repeating artistic skin texture.Allow product richer vitality while abundant product category.So as to
Improve added value of product, larger production profit.
Brief description of the drawings
Fig. 1 shows the structural representation of the ceramic body anaglyph processing unit (plant) of an embodiment according to the present invention
Figure;
Fig. 2 shows that the ceramics after being scraped using the device of the present invention dry the effect diagram of the skin texture on base;
Fig. 3 shows the schematic side elevation of the roll-in cylinder in the ceramic body anaglyph processing unit (plant) shown in Fig. 1;
Fig. 4(a)And Fig. 4(b)Show in the ceramic body anaglyph processing unit (plant) shown in Fig. 1 and scrape putting for pushing broach
Big schematic diagram, wherein Fig. 4(a)Show the stereogram for scraping pushing broach, Fig. 4(b)Show the firmware side view for scraping pushing broach
Figure;
Fig. 5 shows that the pushing broach installation of scraping of the roll-in cylinder in the ceramic body anaglyph processing unit (plant) shown in Fig. 1 is shown
It is intended to;
Fig. 6 shows schematic diagram when roll-in is carried out using the ceramic body anaglyph processing unit (plant) shown in Fig. 1.
Embodiment
The present invention is further illustrated below in conjunction with accompanying drawing and following embodiments, it should be appreciated that accompanying drawing and following embodiments
The present invention is merely to illustrate, is not intended to limit the present invention.
The ceramic body anaglyph processing unit (plant) that the present invention is provided, including:Supply unit for conveying ceramic body;
The top of the supply unit is arranged to carry out the surface of the ceramic body roll-in unit of roll-in, the roll-in unit
Including roll-in cylinder and it is arranged on roll-in cylinder and scrapes pushing broach.
Specifically, Fig. 1 shows the ceramic body anaglyph processing unit (plant) of an embodiment according to the present invention
Structural representation.Shown in Fig. 1, ceramic body anaglyph processing unit (plant) of the invention may include scraping platform 4 and be used for
Ceramic body 10 is delivered to the supply unit of the scraping platform 4.The supply unit for example can be as shown in Figure 1 defeated
Send band 9.The ceramic body anaglyph processing unit (plant) also includes being arranged at the top of conveyer belt 9 putting down to being delivered to scraping
The surface of ceramic body 10 on platform 4 carries out the roll-in unit of roll-in.The roll-in unit includes roll-in cylinder 11 and is arranged at the roller
Pushing broach 1 is scraped on pressure cylinder 11.Roll-in cylinder 11 is driven by electric-motor drive bar 2 to be rotated.Motor is fixedly mounted on support 12
On, the mode rotated with belt or gear drives the roll shaft of roll-in cylinder 11 to rotate.
The ceramic body anaglyph processing unit (plant) of the present invention can be arranged in ceramic production line, the brick in dry kiln exit
Base 10 is sent to the present apparatus after coming out through conveyer belt 9, delivering to a little for adobe is controlled by optoelectronic switch, when the infrared ray in optoelectronic switch
Or laser induced system detectio, to when having ceramic adobe by line, switch is powered, and motor driving conveying belt 9 delivers to adobe
The lower section of roll-in cylinder 11 carries out roll-in texture.The ceramics for example delivered to as shown in figures 1 to 6 are dried at base entrance 3, subsequently into roller
The lower section of pressure cylinder 11, is made circumference by mixing material and is provided with and scrape the roll-in cylinder of pushing broach 1 and 11 just rotated together with adobe 10, roller
Direction and the product direction of adobe 10 that pressure cylinder 11 is rotated are into rotating counterclockwise.The speed speed of the conveyer belt 9 of adobe 10 now
Adjustable, scraping after pushing broach 1 is scraped with adobe 10 on roll-in cylinder 11 just forms irregular textural effect.
The ceramic body anaglyph processing unit (plant) of the present invention is to scrape dry base using carving roll-in cylinder and formed and do not advised
Then skin texture, according to the principle of roll-in 11 cycle rotations of cylinder, reaches that scraping impression moulding when every piece of adobe 10 is transported to the present apparatus differs
The effect of sample.Fig. 2 shows that the ceramics after being scraped using the device of the present invention dry the effect diagram of the skin texture 8 on base.
As being transferred to most deep pushing broach 1 is scraped, then it can scrape and extrude the stronger Art Stone artistic effect of concave-convex sense, can be with root
The need for product effect, two sets of setting or the such roll-in of many sets (scrape) ceramic adobe processing unit (plant), for example:Make cloth
The skin texture of line, then need to only allow first roll-in to be adjusted to only to scrape horizontal line, the second roll-in is just revolved adobe 10 using conveyer belt 9
It turn 90 degrees, the clear woven design effect of intersection can be formed by being adjusted to only to scrape Vertical texture.Avoid completely as traditional moulds compacting
Without exception, the unconverted stiff effect of milli allows product texture to be more full of variety, more they tends to nature perfect for thousand times of shaping.
In addition, for the country at present, all starting to produce the ceramic thin plate of big specification in the world, such as:600X1200mm、
900X1800mm, 1000X3000mm etc., thickness only has 3.5mm-5.5mm, and processing unit (plant) (is scraped) using this roll-in, it is only necessary to
The wide roll-in cylinders of a 1200mm are made, increase, regulation scrape blade position just can be with, very easy, cost savings
The time of punching block processed and high cost.
In addition, bumps can not be produced for large sized bricks such as 600X600mm, 800X800mm in current Chinese pottery brick
The stronger textural effect of sense, if using apparatus of the present invention, former adobe is increased into 15mm thickness from 10mm thickness, so concavo-convex is floating
Carve skin texture just can as deep as 5mm stereoeffect, broken the depth that traditional moulds only have 0.2-0.5mm.Therefore, present invention dress
High relief, changeful textural effect can easily be realized by putting, and start the beginning of large-size ceramic tile Art Stone, be also ceramics
Significant innovation of bricks die effect.
In the nipping process of the ceramic body anaglyph processing unit (plant) of the present invention, due to scraping pushing broach 1 and the table of adobe 10
Face produces punching press, to avoid excessive impulse force from hitting brick face, so installing such as hydraulic pressure additional in the axial bearings at both ends of roll-in cylinder
The damping component 5 of spring or steel spring is with cushioning effect power, and the damping component 5 shown in Fig. 1 is hydraulic spring grease cup, works as ceramic blank
Body enters through conveyer belt 9 can up shrink when the lower section of roll-in cylinder 11 carries out scraping texture under the stress effect of hydraulic spring grease cup 5, to buffer
Reduce vibrations and reach that protection adobe is constantly split, allow adobe to ensure its integrality after scraping.
The depth of texture is determined by the height for scraping pushing broach 1, is consolidated as shown in figure 4, scraping pushing broach 1 with the grade of screw 14 fastener
It is scheduled on roll-in cylinder 11, so as to flexible regulation, the width and shape of the edge of a knife can also be the need for root root textural effects
Carry out independent assortment, and scrape pushing broach 1 be lost after change also very convenient, it is simple to operate.Got over as shown in figure 3, scraping pushing broach 1
Height, i.e. radius b is bigger, and skin texture line during roll-in adobe is deeper, because roll shaft is fixed.As shown in figure 4, on roll-in cylinder 11
Can be provided with firmware 13 movable span 12, can above and below, left and right adjusting, it is simple to operate.
The edge of a knife for scraping pushing broach 1 can be with cambered design, and radian is engaged with the diameter of roll-in cylinder 11, as shown in figure 3, a is
The central point of the roll shaft of roll-in cylinder 11, b is distance of the central point to the edge of a knife for scraping pushing broach 1, and c is the radius of roll-in cylinder 11.
The arc length of the edge of a knife is that, using central point a as the center of circle, central point to the edge of a knife is that radius is made obtained by arc apart from b.Central point is arrived
The angle apart from b and roll-in cylinder radius c of the edge of a knife is bigger, and the radian of the edge of a knife is longer.
Because the ceramic adobe size of production is different, so the diameter and length of roll-in cylinder 11 can be according to adobe sizes
To customize, for example, the roll-in cylinder diameter required for 600X600mm adobe is in 250-400mm;Needed for 800X800mm adobe
The roll-in cylinder diameter wanted is in 350-500mm.The length for scraping the edge of a knife of pushing broach 1 should be as a little bit smaller as possible, left in 2mm to 25mm
The right side, to reduce resistance as far as possible, reduces the vibration to brick face.
In addition, after being sent out after scraping molded through conveyer belt 9, because adobe face can keep more dust granule, so
One high pressure blower 6 of installation at 7 is exported, after left and right is advertised, brick face is totally cleaned dustless, can also be later after drying dust
Install an atomized water spray device additional(Diagram is omitted), 600mm brick can suitably spray 20-30 grams or so of clear water, allow surface scratches
Mouth micro mist obtains sufficiently being combined with base substrate, is suitable for next step and drenches glaze process.
In addition, if it is desired to change the grain effect that scrapes, or reduction adobe surface intensity, this can be entered in adobe 10
Before device, a high pressure water-vapour spraying device is installed additional(Diagram is omitted), as 600mm brick can spray 50 grams of clear water, 800mm brick
80 grams of clear water can be sprayed, the reduction intensity that adobe surface is of short duration is allowed, to produce special grain effect.
Because this ceramic body anaglyph processing unit (plant) is processed in adobe, the Gao Mao for making mould is reduced
Expense, and roll-in cylinder can recycle, unique loss it is big be to scrape pushing broach, but change to grind again and sharp can make again
With expense is relatively low.Traditional mould die mould is relatively rounder and more smooth, in order to be stripped, and apparatus of the present invention allow the texture of product
Depth length and angle adjustable are more full of variety, naturally perfect.Product cost is reduced, conventional mould production is improved a
The limitation of brick, enhances the performance for not repeating artistic skin texture.Allow product richer vitality while abundant product category.So as to
Improve added value of product, larger production profit.
Some exemplary embodiments are included further below the present invention is better described.It should be understood that the present invention is in detail
The above-mentioned embodiment stated, and following examples are only illustrative of the invention and is not intended to limit the scope of the invention, this area
Technical staff the protection of the present invention is belonged to according to some nonessential modifications and adaptations for making of the above of the present invention
Scope.
Ceramic adobe used in implementing in detail below(Dry base)It is taken from the common brick of Mona Lisa group production
Adobe(Dry base)Product:
The adobe size of 600X900mm Antique Imitation Tiles is:678x990mm, the thickness of base is:14mm.Intensity is more than 1.0
mpa;
The adobe size of 900X1800mm ceramic thin plates is:1075x2080mm, the thickness of base:6.1mm intensity is more than 2.0
mpa。
Embodiment 1
The adobe roll-in of 600mmX900mm traditional ceramicses wood grain tile modelled after an antique, which (is scraped), is fabricated to cubic texture brick after skin texture
Comprise the following steps that:
1)Pushing broach, knife edge length 5mm-25mm, about 350, roll-in cylinder are scraped using the of different sizes, edge of a knife is variform
Diameter is set to 400mm, and width is:700mm, roll-in speed consistent with the speed of transporting bricks is 15 meters per minute;
2)Adobe is overall to strengthen base substrate by 150-200 degrees Celsius of low temperature drying of dry kiln after press is suppressed
Intensity, then removes surface dirt through sponge polishing, 50 grams of clear water is then uniformly sprayed on the surface of base, it is therefore an objective to soften
The surface of base, while also reducing because passing through roll-in(Scrape)The dust produced afterwards.Adobe after water has been sprayed to be transported to before the present apparatus,
With optoelectronic switch, the glaze of two sections of friction speeds is linear before and after control, and PLC carries out rationally point brick, when in optoelectronic switch
When infrared ray or laser induced system have sensed that ceramic adobe passes through, conveying switch be powered, when no brick by when, switch from
Dynamic circuit breaker electricity.The use of the purpose of optoelectronic switch is to allow earthenware brick base to enter roll-in workbench in an orderly manner, with 15 meters per minute of speed
By roll-in(Scrape)After skin texture, blown clean through high pressure blower and scrape the surface dust for pressing adobe.Then ground-coat enamel, spray plane glaze are sprayed
Ink-jet colouring is entered back into, spray clear frit is protected, and is entered after first-class prime cement before kiln and is dried, then burn till, is just formed behind milled side
Finished product;
3)Simply illustrative property line production procedure is as follows:
Pressed compact ----dry ----polishing ----spray painting clear water ----roll-in(Scrape)----high-pressure blowing ----spray bottom
--- --- --- ----drying ----before cellar for storing things to burn till ----edging is packed into-upper prime cement-upper clear frit-ink-jetting pattern for glaze, spray plane glaze
Storehouse.
Embodiment 2
The adobe roll-in of 900mmX1800mm ceramic thin plates (scrapes) specific steps that cubic texture brick is fabricated to after skin texture
It is as follows:
1)Pushing broach, knife edge length 5mm-25mm, about 450, roll-in cylinder are scraped using the of different sizes, edge of a knife is variform
Diameter is set to 660mm, and roll-in speed consistent with the speed of transporting bricks is 10 meters per minute.As shown in figure 5, roll-in cylinder is provided with row
The fixing hole 15 of row, it is convenient to install and adjust the position for scraping pushing broach.During distribution row of the pushing broach on roll-in cylinder is scraped such as Fig. 5
Shown in arrangement 16, open and be spaced per misarrangement.Also using the firmware screw scraped on pushing broach on Fig. 4(That is firmware activity hole
12)Movable property adjust the upper-lower height and right position of scraper, the texture for coming out roll-in reaches the exquisite effect of nature.
2)Adobe is suppressed from press come after, by 150-200 degrees Celsius of low temperature drying of dry kiln to strengthen the whole of adobe
Body intensity, then removes surface dirt through hairbrush blower, and 80 grams of clear water is then uniformly sprayed on the surface of base, it is therefore an objective to
Soften the top layer of base, while also reducing because passing through roll-in(Scrape)After produce dust.Spray adobe after water and be transported to the present apparatus
Before, orderly entrance roll-in workbench is controlled through optoelectronic switch, the speed with 10 meters per minute passes through roll-in(Scrape)Afterwards, through height
Drum pressure blower fan, which is blown clean, scrapes the surface dust for pressing adobe.Then spray plane glaze again painted by ink-jet, and spray clear frit is protected, first-class bottom
Enter after slurry before kiln and dry, then burn till, milled is formed finished product behind side;
3)Simply illustrative property line production procedure is as follows:
Pressed compact ----dry ----polishing ----spray painting clear water ----roll-in(Scrape)----high-pressure blowing ----spray plane
Glaze --- --- --- --- pack warehouse entry-upper prime cement-upper clear frit-ink-jetting pattern by-drying ----before cellar for storing things to burn till ----edging.
In the case where not departing from the objective of essential characteristic of the present invention, the present invention can be presented as in diversified forms, therefore the present invention
Embodiment be to be illustrative rather than definitive thereof, be defined by the claims rather than limited by specification due to the scope of the present invention,
And all changes fallen in the scope defined in claim, or the full scope of equivalents of its scope defined are understood to include
In detail in the claims.