PCB encapsulating structure based on the miniature SMT components and parts of lightweight
Technical field
The present invention relates to a kind of PCB encapsulating structure, what be specifically related to is a kind of PCB encapsulating structure based on the miniature SMT components and parts of lightweight.
Background technology
At present, for the PCB encapsulating structure of lightweight microminiature SMT components and parts (as 0201,0402,0603,0805,1206,1210 classes), it exists following defect in pad layout process:
(1) SMT solder mask window and SMT pad be all square or rectangular design conventionally, SMT pad is arranged on during square pad windows, and SMT pad four edges is close to the square pad corresponding four edges of windowing, thus, the Copper Foil of pcb board itself will be because of having≤existence of the sharp-pointed or isolated area of 90 ° and cause applying copper region and produce electromagnetic radiation source (as shown in the stain in Fig. 1), and then there is electromagnetic interference (EMI).
(2) due to volume and the area constraints of pcb board itself, and SMT pad adopts square or rectangular design, thereby when having a plurality of SMT pads side by side during layout, excessive physical appearance can easily cause between adjacent S MT pad and occur connecting tin short circuit phenomenon, thereby affects function and the profile of product.
(3) because SMT pad adopts square or rectangular design, thereby when being coated with tin cream and overflow occur, due to SMT pad profile and corner excessive, tin cream easily disperses to the corner of SMT pad, and decentralization is too high, thereby causes lacking tin in the middle of pad, and then cause SMT to weld insufficient or generation dry joint, there is the problem of failure welding, but also wasted tin cream, increased production cost.
In sum, be necessary the PCB encapsulating structure of existing lightweight microminiature SMT components and parts to improve.
Summary of the invention
The object of the present invention is to provide a kind of PCB encapsulating structure based on the miniature SMT components and parts of lightweight, the PCB that mainly solves the miniature SMT components and parts of existing lightweight is encapsulated in the tin short circuit of the company of existence, failure welding in pad layout process and easily produces the problem of electromagnetic radiation source.
To achieve these goals, the technical solution used in the present invention is as follows:
PCB encapsulating structure based on the miniature SMT components and parts of lightweight, comprise pcb board base material, be at least two and stretching being distributed on this pcb board base material, and being provided with the SMT solder mask that square pad windows windows, and be arranged on the SMT pad of square pad in windowing, described SMT pad is four equal long limits and four symmetrical eight-sided formation that equal hypotenuse connects and composes from beginning to end, wherein, the four edges that square pad is windowed is close on four long limits of SMT pad one by one correspondence, four corners that four hypotenuses of SMT pad are windowed with square pad are corresponding one by one, and the angle between the hypotenuse of SMT pad and long limit is greater than 90 °, the described SMT solder mask outer peripheral shape of windowing is all identical with SMT pad with arrangement mode.
Further, in the space that four hypotenuses of described SMT pad are windowed between four corresponding corners with square pad, be equipped with copper mesh.
Again further, described copper mesh is paved with SMT pad and the square pad space between windowing.
Compared with prior art, the present invention has following beneficial effect:
(1) the present invention is symmetrical eight-sided formation by SMT pad design, compare existing square or rectangle SMT pad, its volume and area dwindle to some extent, thereby do not affecting in SMT pad function situation, so the material of making has not only been saved in design, reduced cost of manufacture, and increased the distance between four corners of adjacent S MT pad, the direct benefit of bringing is thus to have reduced the risk that connects tin, and also for pcb board base material has been vacateed more space, due to lightweight microminiature device, the area of its pcb board own is less, therefore, structural design of the present invention can be well for pad and other components and parts carry out layout and design on pcb board base material, and then enhance productivity, improve outward appearance and the function of product.
(2) the present invention adopts the SMT pad of symmetrical eight-sided formation, because the angle between its hypotenuse and long limit is greater than 90 °, thereby produce the sharp-pointed or isolated area of≤90 ° can effectively avoid PCB to apply copper time, and then avoid Copper Foil to produce electromagnetic radiation source, prevent electronic product internal component and extraneous electromagnetic interference thereof.
(3) the present invention adopts the SMT pad of symmetrical eight-sided formation, by dwindling the area of SMT pad, and removed the existence of square corner, thereby when coating tin cream, both can prevent that tin cream from excessively disperseing to corner, can limit again the flowing space of tin cream in SMT pad, make tin cream concentrate on better pad center, thereby make pad and components and parts weld together more fully, avoid occurring that SMT welds the phenomenon of insufficient or dry joint, cause the waste of scolder and tin cream.
(4) in the space of the present invention between SMT pad and square pad are windowed, be paved with copper mesh, it can effectively reduce grounding wire impedance when having good thermal diffusivity, further improves the anti-electromagnetic interference capability of pcb board.
(5) the present invention efficiently solves existing SMT pad because profile is excessive and exist the factor of corner to cause connecting the problem of tin short circuit and failure welding, it has not only significantly optimized the performance of pcb board circuit, and scolder and tin cream have been saved, reduce production cost, and avoided tin cream owing to dealing with improperly, plug-in unit pin to be polluted.
Accompanying drawing explanation
Fig. 1 is the window position view of middle electromagnetic signal radiation source of SMT solder mask.
Fig. 2 is structural representation of the present invention.
Principle schematic when Fig. 3 is existing pad structure coating tin cream.
Fig. 4 is the principle schematic of the present invention while being coated with tin cream.
Wherein, the parts name that Reference numeral is corresponding is called:
1-PCB plate substrate, 2-SMT solder mask is windowed, and the square pad of 3-is windowed, 4-SMT pad, the long limit of 41-, 42-hypotenuse, 5-copper mesh.
Embodiment
Below in conjunction with drawings and Examples, the invention will be further described, and embodiments of the present invention include but not limited to the following example.
Embodiment
As shown in Figure 2, the present invention is mainly for the PCB encapsulation of the miniature SMT components and parts of lightweight of 0201,0402,0603,0805,1206,1210 types, and it comprises that pcb board base material 1, SMT solder mask window 2 and SMT pad 4.Described SMT solder mask is windowed and is at least two, and stretching being distributed on pcb board base material 1, and each SMT solder mask is windowed and is equipped with square pad in 2 and windows 3.Described SMT pad 4 is arranged on square pad and windows in 3, and SMT pad 4 is four equal long limits 41 and four symmetrical eight-sided formation that equal hypotenuse 42 head and the tail connect and compose, wherein, four long limits of SMT pad 4 are corresponding is one by one close to window 3 four edges of square pad, and the hypotenuse of SMT pad is greater than 90 ° with the angle of growing between limit.The described SMT solder mask 2 outer peripheral shapes of windowing are all identical with SMT pad 4 with arrangement mode.
Because window 3 four edges of square pad is close on four long limits of SMT pad, thereby four hypotenuses of SMT pad and square pad window and all can have the space of a right-angled triangle between 3 corresponding four corners, the present invention is covered with copper mesh 5 in this space.
According to said structure design, in the mode of principle, set forth the effect that technical solution of the present invention is brought below, the present invention has solved electromagnetic radiation source generation simultaneously, has connected tin short circuit, SMT welding is insufficient or the problem such as dry joint, as described below respectively:
Electromagnetic radiation source:
Above-mentioned mentioning, in pcb board circuit, electromagnetic radiation source mainly concentrates on sharply (≤90 °) or isolated deposited copper region, and the present invention is from SMT bond pad shapes and structural design, because the angle between its symmetrical octagonal hypotenuse and long limit is greater than 90 °, when therefore the present invention can effectively avoid PCB to apply copper, produce the sharp-pointed or isolated area of≤90 °, and then avoid Copper Foil to produce electromagnetic radiation source, prevent electromagnetic interference, and in conjunction with the setting of copper mesh, can further improve the anti-electromagnetic interference capability of pcb board base material.
Connect tin short circuit and the insufficient or dry joint of SMT welding:
As shown in Figure 3,4, in figure, filled arrows is that risk connects tin region, the overflow area that hollow arrow is tin cream.Tradition SMT pad is at PCB element side by side during layout, volume and area constraints due to the pcb board of these type of lightweight microminiature devices such as 0201,0402,0603,0805,1206 itself, and SMT pad physical appearance is large, the short reason of distance between four corners of adjacent pad, can significantly increase the possibility that connects tin short circuit, adopt pad design of the present invention can effectively reduce the bad phenomenon that connects tin short circuit, avoid to a great extent this type of risk, realize efficient layout and the design of SMT pad on the PCB element of lightweight microminiature device.And, in the PCB of the miniature SMT components and parts of lightweight encapsulation, tradition quadrangle SMT pad is after coating tin cream, during through backflow high temperature, tin cream can fully melt, and owing to crossing fusing point and the excessive physical appearance of SMT pad of high temperature, therefore under the impact of some external factors (as air-flow or vibrations), the tin cream melting can be easy to overflow to four limits and corner (Fig. 3) of pad, causes the middle tin that lacks of pad, causes SMT to weld insufficient or generation dry joint.
Pad design of the present invention has been dwindled the physical appearance of SMT pad, after making tin cream cross fusing point, can be melted in better SMT pad center (Fig. 4), solved tin cream because of the undue problem of disperseing of the factors such as vibrations and air-flow, components and parts and SMT pad can more effectively be welded together, fully reduced the bad phenomenon of welding insufficient or dry joint.
Although structure of the present invention is simple, but due to volume and area less, thereby its design and practice being not easy, size, shape and the position of only having accurate assurance pad, and spread ingeniously copper mesh and intercept, could effectively reduce and connect tin risk, and avoid pcb board to occur electromagnetic radiation, interference, guarantee product function, and improve product appearance.Design compactness in details of the present invention is very strong, and the integral body consisting of details has significantly been optimized the performance of PCB encapsulation, for the layout of SMT pad has been brought obvious benefit.Test shows, adopts PCB encapsulating structure of the present invention, and it did not almost occur connecting the phenomenon of tin short circuit and electromagnetic interference when layout SMT pad, and therefore, the present invention compared to existing technology, has outstanding substantive distinguishing features and significant progressive.
Above-described embodiment is only a preferred embodiment of the present invention; should be in order to not limit the scope of the invention; in every case any change and polishing of having no essential meaning of having done under body design thought of the present invention and spirit; or be equal to the technical scheme of displacement; its technical problem solving is consistent with the present invention in fact, within also should belonging to protection scope of the present invention.