CN104066542A - System and method for cardboard-handling - Google Patents

System and method for cardboard-handling Download PDF

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Publication number
CN104066542A
CN104066542A CN201280067916.8A CN201280067916A CN104066542A CN 104066542 A CN104066542 A CN 104066542A CN 201280067916 A CN201280067916 A CN 201280067916A CN 104066542 A CN104066542 A CN 104066542A
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CN
China
Prior art keywords
hardboard
conveyer
module
exemplary
laser
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201280067916.8A
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Chinese (zh)
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CN104066542B (en
Inventor
赖纳·布舒尔特
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sea Kern System Co Ltd
Highcon Systems Ltd
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Sea Kern System Co Ltd
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Publication date
Application filed by Sea Kern System Co Ltd filed Critical Sea Kern System Co Ltd
Priority to CN201610454682.2A priority Critical patent/CN106079557B/en
Publication of CN104066542A publication Critical patent/CN104066542A/en
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Publication of CN104066542B publication Critical patent/CN104066542B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/38Removing material by boring or cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2103/00Materials to be soldered, welded or cut
    • B23K2103/50Inorganic material, e.g. metals, not provided for in B23K2103/02 – B23K2103/26
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2103/00Materials to be soldered, welded or cut
    • B23K2103/30Organic material
    • B23K2103/40Paper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/14Cutting, e.g. perforating, punching, slitting or trimming
    • B31B50/144Cutting, e.g. perforating, punching, slitting or trimming using tools mounted on belts or chains
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/14Cutting, e.g. perforating, punching, slitting or trimming
    • B31B50/20Cutting sheets or blanks

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Plasma & Fusion (AREA)
  • Inorganic Chemistry (AREA)
  • Chemical & Material Sciences (AREA)
  • Laser Beam Processing (AREA)
  • Making Paper Articles (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Delivering By Means Of Belts And Rollers (AREA)
  • Credit Cards Or The Like (AREA)
  • Registering Or Overturning Sheets (AREA)

Abstract

A cardboard-handling system is disclosed. An example of the system can have a rule-die associated to a first drum and a counter die associated to a second drum for pre-treating cardboards. An alignmentor on a first side of the two drums aligns and conveys a cardboard together with a side-gripper conveyor toward the drums. The side-gripper conveyor transfers the cardboard through the drums for pre-treatment of the cardboard. Next, the side-gripper conveyor conveys the cardboard toward and through a laser-treatment module. The laser-treatment comprise a laser; a base with a plurality of protruding elements; and a coupling mechanism. The coupling mechanism couples one or more cardboards to the top surface of the one or more of the protruding elements while the laser's beam cuts the cardboard.

Description

For the system and method for hardboard processing
To the cross reference of related application
This application is the patent cooperation treaty application of submitting in Receiving Office of Israel, require on November 23rd, 2011 to submit and Allotment Serial Number 61/563,120 U.S. Provisional Patent Application and on February 8th, 2012 submit and Allotment Serial Number 61/596, the rights and interests of formerly submitting the date of 379 U.S. Provisional Patent Application, the content of two applications here mode by reference entirety is introduced.
Technical field
The content of the disclosure relates generally to mould cutting and mould backfin industry, and more particularly, present disclosure relates to the system and method for carrying and/or locating hardboard.
Background technology
The fast development of trade all over the world produced for packaging in a large number need to be with by the different remote areas of goods transmission/be distributed to.The transport of goods can complete by ship, aircraft, truck etc.The transport of goods can be by manufacturer; Different suppliers; Individual; Etc. carry out.In addition, in trade, also comprise a large amount of needs for different brochures, leaflet etc.Different brochure/leaflets can have and for example pre-folds and/or embossing.Embossing is such as but not limited to braille word (Braille writing).
Be packaged in current market and taken on key player.For example, in shop, goods can be determined by package and the packaging that is presented in wherein whether goods will be attractive for the potential buyer in shop.Therefore packaging external appearance can have different impacts in the sale of commodity.Brochure, leaflet etc. also can contribute to sale and/or the understanding to product and/or service etc.
After this, run through the specification, drawings and the claims of present disclosure, term packaging, cardboard case, parcel, box, carton, hardboard box, brochure, leaflet, plastic casing etc. can be used interchangeably.Present disclosure can use term packaging as the group for above and the representational word of modification thereof.
In order to manufacture a packaging, known preliminary demand is preparation or buys pretreated hardboard and/or plastics and/or paper base material.Paper base material can be different type.Exemplary type can be: paraffin paper, cover paper, art paper etc.After this, run through the specification, drawings and the claims of present disclosure, cardboard, folded box plate, carton, blanket, bubbling card, plastics, the plate/paper for example, with enhancing structure (, UV coating, stamp) and laminate of term hardboard, card stock, display board, corrugated fiber board, different paper base materials etc. can be used interchangeably.Present disclosure can use the representational word of term hardboard as the group for above and modification thereof.
The pretreatment of hardboard can comprise following action: produce fold line so that hardboard folding and the folding of accurate hardboard is provided along hardboard; Cardboard punctures in the region of different hardboards; In the zones of different of hardboard, produce embossing; The hardboard of undressed mistake is cut into predefined profile; Etc..After this,, in the specification, drawings and the claims of present disclosure, the hardboard of term pre-folded and pretreated hardboard can be used interchangeably.Present disclosure can use the representational word of the pretreated hardboard of word as the group for above and modification thereof.
Some comprise hardboard are placed on to the action between mould for the preparation of the common technology of pretreated hardboard.The exemplary type of mould can be: cutting dies; Backfin mould; Embossing mould; Delineation mould; The combination of dissimilar mould; Etc..Known mould comprises knife mold and bottom die.Can comprise the use of laser instrument for the preparation of other known technology of pretreated hardboard.After this, the specification, drawings and the claims of present disclosure can be used term mould backfin industry as for backfin mould; Cutting dies; Embossing mould; Delineation mould; Laser instrument; Their combination, with and the representational word of modification etc.
Summary of the invention
For pretreated hardboard being formed to the packaging with the character needing, pretreated hardboard should have multiple backfins and/or otch and/or embossing in the location of the plan along this hardboard.The exemplary character of packaging can be: length, width, highly, shape etc.If backfin and or cutting not in the time of the location of the plan of pretreated hardboard, generable exemplary result for example can cause hardboard to be folded into the packaging of undesirable shape.
And the hardboard with printed side should have backfin and/or otch and/or the embossing in the location of the plan along this hardboard.If backfin and or cutting not in the time of the location of the plan of pretreated hardboard, generable exemplary result can cause the image of printing cut or folding by the zone errors place of the image in printing.
In mould backfin industry, treat that pretreated hardboard should be accurate substantially with respect to the position of mould and/or laser instrument.Have been found that when be dynamic in job description therein and the image of hardboard thickness and/or width and/or length and/or material type and/or the printing industry that can change to another work from a job while processing, in the time working with automation and/or in the time that user is not those skilled in the art (expert, technical staff etc.), there are some difficulties.In addition the increase in demand that, customization is packed for small lot.
In addition,, in the time that laser beam is used to pretreatment hardboard, may originally form focal spot with it at hardboard.This can damage the aesthetic feeling of hardboard.And laser beam can damage system itself in long-term use.
In the time being stacked, some pretreated hardboards should be carried carefully, to avoid different damages.Exemplary damage can be: along hardboard unnecessary rip, unnecessary folding etc.
The defect in common mould backfin industry of above describing is not intended to limit by any way the scope of creative concept.They are only presented in order to illustrate the situation having existed.
Inter alia, present disclosure provides new hardboard treatment system and for process the method for hardboard in mould backfin industry.In an exemplary embodiment, this new hardboard treatment system can comprise one or more hardboard aligner.An exemplary hardboard aligner can be registered to hardboard in the needed position with respect to hardboard treatment system.In certain embodiments, one or more hardboard aligner can be arranged on the different position along hardboard treatment system.In an exemplary embodiment, hardboard aligner can be positioned at the initiating terminal place that approaches hardboard treatment system.
An exemplary embodiment of hardboard aligner can for example, aimed at hardboard in similar direction substantially with the traffic direction (, hardboard need to flow through by it direction of system) of machine; In some exemplary embodiments, hardboard aligner can be at the upper hardboard of aiming at of the horizontal direction direction of the traffic direction of machine (substantially perpendicular to); However in other exemplary embodiment, hardboard aligner can be aimed at hardboard with respect to the traffic direction of machine in the direction of diagonal angle wire.The exemplary embodiment of other of hardboard aligner can be the combination of above-mentioned exemplary embodiment, etc.
An exemplary hardboard aligner can be registered to hardboard the position needing and it be carried towards the next module of hardboard treatment system simultaneously.Advantageously, when carrying out making on time system can continue its flow process.In other embodiment, can for example in the time of halt system handling capacity, complete aligning.
An exemplary embodiment of hardboard aligner can comprise one or more alignment rods and one or more aligning conveyer.The traffic direction that exemplary alignment rods can be parallel to machine substantially arranges.Exemplary alignment rods for example can comprise: track and/or be parallel to substantially the sidewall of the traffic direction of machine.Exemplary aligning conveyer can comprise: the band with respect to the traffic direction of machine in diagonal angle wire direction.Conveyer band can be for example the combination of the band of perforation and the vacuum mechanism below it.Vacuum can be coupled to hardboard bringing of perforation; The band of perforation can move towards alignment rods with respect to the traffic direction of machine in diagonal; And hardboard for example can be aimed at along alignment rods.Can be during aiming at and/or before regulate vacuum level, can be different along this band vacuum level.Therefore, bonding force is along this band difference.More information is open together with Fig. 3.
In some exemplary embodiments, hardboard treatment system can comprise the multiple synchronous hardboard conveyer along the path of hardboard process.Synchronous hardboard conveyer can comprise multiple hardboard conveyers.Hardboard conveyer can be synchronizeed with hardboard treatment system.In some exemplary embodiments, synchronously can be by controller with along one or more of the path of hardboard: sensor and/or detector and/or measurement mechanism are realized.
Exemplary controller for example can comprise one or more servo-driver.Controller can use one or more parameter of hardboard to determine specific task.Controller for example can be from operator and/or by obtain this one or more parameter of hardboard along one or more measurement module of hardboard treatment system.Exemplary parameter can be the friction parameter on the surface (top and/or bottom) of width, the hardboard of length, the hardboard of hardboard etc.
In some exemplary embodiments, synchronously can pass through one or more timing belt (timingbelt, Timing Belt) and realize.Still in some exemplary embodiments, can be above-mentioned combination, etc.Can be synchronously between different modules.Exemplary module can be: between one or more other modules between two or more hardboard conveyers, at least one hardboard conveyer and hardboard treatment system, above-mentioned combination etc.
Exemplary hardboard conveyer can be obtained hardboard and the next module transmission towards hardboard treatment system by it.Together with next module, can there is another hardboard conveyer, synchronously this another hardboard conveyer is with in the specific time and/or hardboard is obtained in region and it is sent at a distance, etc.Can realize with diverse ways synchronous.Exemplary method can be: use controller, use one or more detector, one or more feedback mechanism, above-mentioned combination etc.More information is open together with Fig. 8.
In an exemplary embodiment, hardboard conveyer can comprise: one or more hardboard guide and one or more conveyer.An exemplary embodiment of hardboard guide can be one or more pinch rollers.An exemplary embodiment of conveyer can be one or more hold-down roll.Hold-down roll can be rotatable cylinder.Pinch rollers can be rotatable disk.Hardboard for example can be placed on the top of hold-down roll and the below of pinch rollers.Hardboard for example can be by being coupled to hold-down roll by pinch rollers applied pressure.
The pressure of pinch rollers for example can regulate according to hardboard parameter.Adjusting can be by mechanically, automatically, manually and/or they complete in combination.Therefore, when hold-down roll is when around its central rotation, friction and the power producing due to this pressure will produce the rotation at pinch rollers Rao Ta center, with together with pressure on being applied in hardboard.Hardboard can similar side move upward through pinch rollers and hold-down roll substantially to hold-down roll direction of rotation.
In addition, pinch rollers with respect to the setting example of hold-down roll as produced the turning to of motion of the hardboard to being transmitted by hold-down roll.Exemplary the turning to of the motion of hardboard can be towards alignment rods.In some exemplary embodiments, hardboard conveyer can be the part of hardboard aligning guide.More information is by open together with Fig. 3.
Along synchronously can realize with diverse ways between one or more hardboard conveyer of hardboard treatment system.Exemplary method can comprise: use the rotation of identical engine to be placed on two or more hold-down roll in different regions, to use timing belt etc. along system.In some exemplary embodiments, synchronously can comprise and detect and/or measure in the direction of hardboard from skew, detection hope and/or that estimate the direction that calculates and/or measure on the speed of hardboard from skew hope and/or that estimate the speed calculating etc.Test example is as for example can being, according to the detection of the parameter of hardboard (, edge) and/or the lip-deep image of hardboard and/or mark.Therefore, lazy-tongs can change rotation and or the speed and/or along the speed of other modules of hardboard treatment system etc. of one or more hardboard conveying arrangement.
The direction of hardboard and/or the detection of speed and/or measurement can realize with diverse ways.Exemplary method can be: by obtaining the length of hardboard; Acquisition comes from along one or more detector in the path arranging at hardboard and/or the input of sensor; Use input and the correspondingly calculating of the size of hardboard treatment system.Input in the length of hardboard can be inputted and/or be measured by hardboard treatment system by operator.For measure the exemplary method and system of length of hardboard can be leading edge by detecting hardboard when through sensor, detect hardboard when other edge (back edge) through this sensor, the length that is received in the input in the speed of hardboard and correspondingly calculates hardboard.More information together with Fig. 3 and/or 8 openly.
Exemplary hardboard treatment system can also comprise that one or more hardboard fixes relative position conveyer.For example, the fixing relative position conveyer of exemplary hardboard can be carried hardboard one or more module through hardboard treatment system, transports hardboard with respect to the horizontal and/or principal direction of hardboard treatment system with the position of fixing simultaneously.The fixing relative position conveyer of hardboard for example can start at the destination county that approaches hardboard aligning guide substantially.
The exemplary embodiment of the fixing relative position conveyer of hardboard can be for example side fixture.Exemplary side fixture can clamp of hardboard, and advantageously, hardboard can have different width, and does not need fixing hardboard relative position conveyer to be adjusted to each hardboard width.Some side fixtures for example can have adaptive grasping part.Advantageously, hardboard can have different thickness, and does not need fixing hardboard relative position conveyer to be adjusted to each hardboard width.Side fixture can be carried hardboard one or more module through hardboard treatment system.Therefore, side fixture can be carried hardboard before pretreatment, in the time of pretreatment and after pretreatment.
The exemplary embodiment with the side fixture of adaptive grasping part for example can comprise two bands: upper band and lower band.One in this band can have fixing height, and another band can have dynamic height.An exemplary embodiment of the band of dynamic height for example can comprise the load on spring of the band that is coupled to dynamic height.This load on spring can promote the band of dynamic height towards another band, and the hardboard therefore with different-thickness can automatically be fixed between two bands.The exemplary embodiment of other of the band of dynamic height can comprise spring pneumatic linear actuator; And/or Pneumatic pressure; And/or fluid pressure etc.In other embodiment, two bands can have dynamic height, etc.Load between side fixture band for example can change according to different material characters and/or the characteristic of hardboard.In addition,, in some exemplary embodiments, load also can change according to different manufacturing parameters.Parameter is such as but not limited to: speed and/or mould pattern, etc.
In some exemplary embodiments, load on spring can be return, therefore between two bands, produce wide gap, until detect that hardboard is just in approaching side fixture, then load on spring can be released to produce the gap of the adaptation between needed pressure and two bands.In other exemplary embodiment, load on spring can be that the enough submissive hardboard in approaching side fixture that makes can promote band away from each other on the contrary with load on spring, to the point of the gap coupling hardboard width between band, etc.Other embodiment can comprise the mechanism different from load on spring.Other exemplary embodiment can comprise: roller and/or catenary system, etc.More information is open together with Fig. 4 a-c.
The fixing relative position conveyer of some exemplary hardboards can comprise horizontal limiting protector.Exemplary horizontal limiting protector can protect hardboard can not exceed predefined limit from the position motion of expecting in a lateral direction.Exemplary predefined limit can be several millimeters (for example, 5-15mm).When using two whens band of above describing, laterally the exemplary embodiment of limiting protector can be to have along the band of step-like shape of their horizontal direction by use.The length of step-like shape can be for example similar substantially with the length of predefined limit.Other embodiment can use along the bar of band, etc.
Laterally some exemplary embodiments of limiting protector can also be in order to avoid wearing and tearing and tearing effects.Side fixture can near the edge of hardboard but right and wrong just in time at the part clamping in the edge of hardboard hardboard own.Therefore, sharp-pointed hardboard edge can be freely.More information is open together with Fig. 4 a-c.
The fixing relative position conveyer of hardboard that is such as but not limited to side fixture can have the lazy-tongs between one or more module of hardboard treatment system.Speed and/or the position of the synchronous fixing relative position conveyer of demand adaptation hardboard that for example can have more relevant module.Exemplary lazy-tongs can comprise: detector, feedback, controller etc.More information is open together with Fig. 8 a-c.
An exemplary embodiment of hardboard treatment system can also comprise lifter under laser instrument.Under exemplary laser instrument, lifter can be worked as when laser beam is just being worked on hardboard, at least one axis, hardboard is stabilized in to fixed position.Under exemplary laser instrument, lifter can prevent the focal spot (for example, coming from the reflection of the light beam of smog and/or laser instrument) on hardboard.And lifter can protect substrate and/or the region below hardboard not to be excited the infringement of heat of light beam under exemplary laser instrument.Under some exemplary laser instruments, lifter also can be carried hardboard.
Under laser instrument, the exemplary embodiment of lifter can comprise the multiple prodgers that are parallel to substantially each other.The plurality of prodger can be outstanding from base portion.Exemplary prodger for example can have the shape of needle-like.Exemplary base portion can be: polymer-based material; Metal_based material; Plastic wire base is chatted; Pottery etc.Hardboard can be placed on the top of prodger with the position of level substantially.Under laser instrument, other exemplary embodiment of lifter can be; Chain, rope; Etc..
Can use coupling and fixed mechanism, with by hardboard coupling be fixed to the top of prodger.Exemplary coupling and fixed mechanism can be included in the multiple gaps (opening) in base portion and can use aspirating mechanism.Gap can be for example hole.In other embodiment, base portion can be the slat with the gap between them, etc.Aspirating mechanism is for example such as but not limited to vacuum generator.Aspirating mechanism can and be fixed on the top of prodger hardboard coupling.For by hardboard coupling be fixed to the substrate of prodger and/or other the exemplary embodiment at top can be for example to apply air-flow by the top from hardboard and perpendicular to the surface of hardboard.Other exemplary embodiment can be above-mentioned combination, etc.
Hardboard, blank and/or (for example, hardboard) cutting part are coupled in the position of needs that vacuum can be on lifter under laser instrument.For example, this can be advantageously when pretreated hardboard and its part are cut and/or backfin and not affected by side fixture time.Vacuum also can the emptying smog being caused by the processing of passing through laser beam of hardboard, and for example advantageously prevent the focal spot on pretreated hardboard.
Some exemplary embodiments of aspirating mechanism can also comprise the protective cover of dynamic shape.An exemplary embodiment of the protective cover of dynamic shape can comprise the multiple axles that connect together and be wound around around pivot as cover layer.In the time that pivot rotates, it can expand and/or the cover layer (depending on the direction of rotation) of contraction axis.The protective cover of dynamic shape for example can be positioned at aspirating mechanism and have between its base portion of opening (gap).Exemplary dynamic shape protective cover for example can cover some in the opening (gap) of base portion according to the width of hardboard.Advantageously, extraction area for example can produce air stream and the hardboard of the adjustment of discharging for smog and/or come from the clamping of the adjustment of the discarded part of pretreated hardboard the adaptation of hardboard size.In some exemplary embodiments, can there is the protective cover of multiple dynamic shapes.The protective cover shape of multiple dynamic shapes can be parallel to setting each other substantially.In other embodiment, the protective cover of multiple dynamic shapes can be substantially perpendicular to arranging each other etc.
Under laser instrument therein, lifter also serves as in the exemplary embodiment of conveyer of hardboard, and under laser instrument, the base portion of lifter can be for example that band and/or be associated with is brought.Synchronously for example can between one or more module in lifter under laser instrument and hardboard treatment system, realize.For example, synchronously can under side fixture and laser instrument, between lifter, realize.
Synchronously for example can be by using timing belt to realize.Under side chucking appliance system and laser instrument, the band of lifter for example can have the identical timing belt tooth pitch between tooth and can both be driven by identical axle.They can both have similar pulley size, etc.Advantageously, under laser instrument, lifter and side chucking appliance system both can be by mechanically synchronous and have similar system stiffness and a response performance to the condition of production.Exemplary tooth pitch between the tooth of timing belt can be about several millimeters (for example, 10mm).Advantageously, timing belt can prevent from coming from the scratch on hardboard of prodger and motion.In some exemplary embodiments, can there is one or more and be parallel to lifter under laser instrument each other.Under the laser instrument of another exemplary embodiment, lifter can be the cover layer (a blanked of linked wheels) of the wheel of connection.In some exemplary embodiments, synchronizeing under laser instrument between lifter and another module of hardboard treatment system can be fed back by controller and/or detector sensor, and each module has independently directly driving, etc.
In exemplary embodiment, the height of prodger can be designed as the focus that makes laser beam and therefore protects base portion not to be excited the maximum heat injury of light beam by not beating to the base portion of lifter under laser instrument.If the top of prodger can be designed to have, little surface makes and/or it will only hit little region in the time that laser beam hits prodger.The length (highly) of prodger if also can be designed as make and/or in the time that laser beam impacts prodger heat by cooling along the length of prodger before arriving base portion.
The length of prodger also can be designed to enable air-flow in the gap between hardboard and base portion to produce air velocity gradient, and this air velocity gradient advantageously correspondingly produces Bernoulli effect.Air-flow cooling prodger further.And in some exemplary embodiments, the material of prodger can be heat-resisting.For example, the shape of prodger can be diamond shaped cross, at top ends place and narrower with respect to its mid portion at bottom place, etc.
In some exemplary embodiments, the material of prodger can be so to make light can not reflect from it.In other exemplary embodiment, the part of prodger can apply with ARC.Under laser instrument, the material of the base portion of lifter can and/or comprise extinction characteristic with ARC coating.In some exemplary embodiments, the top surface of prodger can apply by the coating of impact friction.More information is open together with Fig. 5.
Hardboard treatment system for example can also comprise supportive stacker.Exemplary supportive stacker can transmit pretreated hardboard, for example with flat substantially situation, hardboard is supported on the heap of pretreated hardboard simultaneously.Supportive stacker can discharge pretreated hardboard at the final position place of the needs of pretreated hardboard.The exemplary embodiment of supportive stacker can comprise dynamic dimension retainer, and this dynamic dimension retainer can clamp this pretreated hardboard from the top surface of pretreated hardboard.
In some exemplary embodiments, dynamic dimension retainer can be from its leading edge until its other edge (back edge) clamps pretreated hardboard.In other exemplary embodiment, dynamic dimension retainer can only clamp pretreated hardboard from the top of pretreated hardboard.Dynamic dimension retainer pretreated hardboard can be sent to pretreated hardboard heap top and discharge it at the final position place of pretreated hardboard.Release can be progressive or in a stroke.
The exemplary embodiment of supportive stacker can comprise vacuum chamber that can vacuum adjusting.The vacuum chamber of exemplary adjusting can be according to the length of hardboard and/or width adjusting.The length of hardboard can be measured and/or be detected and/or calculate and/or be inserted in hardboard treatment system and/or supportive stacker itself by user.
The exemplary embodiment of the vacuum chamber after adjusting for example can also comprise: multiple openings and piston mechanism.In an exemplary embodiment, piston mechanism can comprise motion cylinder, and the vacuum indoor sport that this motion cylinder can be after adjusting and the vacuum chamber after regulating expose needed open area.Needed open area can be for example the length according to pretreated hardboard.
The motion of piston can be for example to the traffic direction of machine substantially in similar direction.In some exemplary embodiments, can regulate in a lateral direction along the open area of the vacuum chamber regulating.In other embodiment, can realize their combination.In some exemplary embodiments, can use the protective cover of dynamic shape to expose needed open area along the vacuum chamber regulating.In still other embodiment, can use above-mentioned combination.
In certain embodiments, supportive stacker for example can also comprise vacuum band.Vacuum band can be the band with multiple openings, and this band can guide pretreated hardboard along the opening exposing along the vacuum chamber regulating.In other exemplary embodiment of supportive stacker, mechanical clamp can clamp the leading edge of pretreated hardboard, etc.
Supportive stacker can be synchronizeed with one or more module of hardboard treatment system.A synchronous exemplary embodiment can be for example to bring and carry out with the timing that is associated with side fixture by being associated with vacuum band.Other exemplary lazy-tongs can be by applying one or more servo-driver and electronic synchronizer.More information is open together with Fig. 6.
In some exemplary embodiments, pretreated hardboard can be released at its final position place.Release can realize with diverse ways.Exemplary method can be: by stopping this vacuum; When the hole (opening) in the vacuum band at the leading edge place of hardboard is through can limit the piston mechanism of vacuum area time; Etc..In some exemplary embodiments, piston mechanism can regulate according to the size of hardboard.In such an embodiment, the hardboard of short length can be compared the more early release of hardboard of long length.Therefore, for example on heap, can there is similar position for the back edge of the size hardboard of different hardboard.More information is open together with Fig. 6.
Exemplary hardboard treatment system can also comprise one or more backfin mould.Exemplary backfin mould can be flat-die; Other exemplary backfin mould can be the mould of realizing on drum; Etc..An exemplary embodiment that can be the backfin mould of the part of hardboard treatment system can be adhesive surface mould cutter technology (SART) mould.More information about adhesive surface mould cutter technology (SART) and adhesive surface mould cutter (SAR) flexible material can find in following relevant patent application: have sequence number 13/108,312, name is called the U.S. Patent application of " for the flexible material of adhesive surface mould cutter "; There is sequence number 13/108,389, name is called the non-temporary patent application of the U.S. of " for the method and system of adhesive surface mould cutter technology "; There is sequence number 13/108,450, name is called the U.S. Patent application of " for generation of closing a layer method and system for adhesive surface mould cutter "; There is sequence number 13/108,526, name is called the U.S. Patent application of " for generation of the method and system of adhesive surface mould cutter bottom die "; " for the method and system of adhesive surface mould cutter technology " of and Allotment Serial Number: PCT/IL2011/000389.Above-mentioned patent application here mode by reference entirety is introduced.
The exemplary embodiment of hardboard treatment system can also comprise one or more lazy-tongs.Some exemplary embodiments of lazy-tongs can comprise multiple synchronization modules.For example synchronous two or more modules of hardboard treatment system of each synchronization module.Lazy-tongs can also comprise one or more controller.Exemplary controller can and correspondingly make synchronization module synchronous from different source acquired informations.The exemplary source of information can be encoder, detector, sensor etc.In other exemplary embodiment, one or more in synchronization module can be synchronously one or more in other synchronization module.Synchronously can complete according to the input that comes from different sources.Source is such as but not limited to: encoder, detector, sensor etc.Still other exemplary embodiment can be above-mentioned combination etc.
Some exemplary embodiments of synchronization module can comprise: timing belt, there is the band of similar spacing tooth, the module that drives by identical shaft-driven band, by identical engine, by one or more synchronization module and/or the software of controller control or the module of hardware driving etc.Some exemplary embodiments can apply one or more modules of Mechanical Driven independently and by the synchronous servo motor of electronic controller.Other exemplary embodiment can be above-mentioned combination.
Can be synchronously according to different parameters.Exemplary parameter can be: the position of the position of time, hardboard, the speed of hardboard, backfin mould, the input that comes from the source that is such as but not limited to sensor and their combination.Synchronously can comprise: activate and/or stop one or more module in hardboard treatment system work, change the work of one or more module of direction, acceleration or the deceleration hardboard treatment system of one or more module of hardboard treatment system; Etc..
Synchronously can also comprise the instruction that signal indication is different.Instruction is such as but not limited to: fault detected, need input etc.Signal indication can be: by information on sound, light, display etc.
The exemplary embodiment of lazy-tongs can realize different Forecasting Methodologies according to different inputs.Exemplary prediction can comprise based on according to the speed of the distance between the calculating of the length of hardboard, module, side fixture, come from the estimation of feedback of different sensors and/or detector etc.The exemplary embodiment of lazy-tongs can also be used some in synchronization module as buffer.More information is open together with Fig. 8 a-c.
Unless definition on the contrary, all technology that here use and/or scientific terminology have with present disclosure under field in the same meaning conventionally understood of those of ordinary skill.If the definition of term or meaning exist conflict, should be defined as master to illustrate in this description.In addition, to run through the material shown in description, method and example be only illustrative and be unintentional restrictive.
In description, to " embodiment " or be that specific feature, structure or the characteristic of describing together with this embodiment is included at least one embodiment of present disclosure to the reference meaning of " embodiment ", and should not be understood to refer to identical embodiment or all embodiment to the reference of " embodiment " or " embodiment ".
The method of the embodiment of present disclosure and/or the realization of system can relate to manually, automatically or its carry out in combination or complete the task of selection.And, according to the actual instrumentation of the embodiment of the method for present disclosure and/or system and equipment, the use that the task of multiple selections can combine realization and have or do not have operating system by hardware, by software or by firmware or by it.Software can be embodied on computer-readable medium, such as read/write hard disk, compact disc read-only memory (CDROM), flash memory, read-only storage (ROM) etc.In order to carry out specific task, software program can be loaded in applicable processor or the processor access being applicable to as required.
These and other aspects of present disclosure are because accompanying figure will be obvious with describing in detail.Aforesaid summary is not intended to summarize each possible embodiment or each aspect of present disclosure, and along with read the detailed description of embodiment hereinafter together with accompanying claim with accompanying drawing, the feature and advantage of other of present disclosure are obvious by becoming.
And although specific embodiment is described in detail the concept those of ordinary skill in the art are illustrated to invention, this embodiment allows various amendments and interchangeable form.Therefore, figure and text description are not intended to the scope of the concept that limits by any way invention.
Brief description of the drawings
The detailed description hereinafter obtaining from accompanying drawing, by the exemplary embodiment of understanding and cognition present disclosure more completely, wherein:
Fig. 1 a-b has described the block diagram of the simplification of the related elements of the mould backfin exemplary according to having of the exemplary instruction of present disclosure and exemplary hardboard;
Fig. 2 is the schematic diagram of the block diagram of the simplification of the related elements of the hardboard treatment system exemplary according to having of the exemplary instruction of present disclosure;
Fig. 3 a-b has described according to the schematic diagram of the block diagram of the simplification of the related elements of the exemplary embodiment with hardboard aligner and hardboard conveyer of the exemplary instruction of present disclosure;
Fig. 4 a-d has described according to the schematic diagram of the block diagram of the simplification of the related elements of the exemplary embodiment with hardboard fixed position conveyer of the exemplary instruction of present disclosure;
Fig. 5 has described the schematic diagram according to the instruction of present disclosure with the block diagram of the simplification of the related elements of the exemplary embodiment of lifter under laser instrument;
Fig. 6 has described according to the schematic diagram of the block diagram of the simplification of the related elements of the exemplary embodiment with dynamic dimension retainer of the exemplary instruction of present disclosure;
Fig. 7 has described the schematic diagram of the block diagram of the simplification of the related elements of the exemplary embodiment of the mould backfin synchronous according to having of the exemplary instruction of present disclosure;
Fig. 8 a-c is the schematic diagram illustrating according to the flow chart of a kind of relevant action that makes the synchronous exemplary method of mechanism of the exemplary instruction of present disclosure; With
Fig. 9 has described according to the schematic diagram of the block diagram of the simplification of the related elements of the exemplary embodiment with controller of the exemplary instruction of present disclosure.
Detailed description of the invention
Turn to now and run through therein in multiple figure the accompanying drawing that similar numeral and/or mark represent similar element, described the exemplary embodiment of present disclosure.For convenience's sake, mutually only some elements on the same group can be used figure notation.The object of figure to be to describe exemplary embodiment and not to be the object in order producing.Therefore, illustrate feature be in the drawings just to the object of explanation and be not necessarily draw in proportion and select just to clearness convenient and that represent.
Fig. 1 a schematically illustrates the part of the simplification of the block diagram of the related elements with example surface adhesion knife mold (rule die) 100.Example surface adhesion knife mold 100 can be the parts of exemplary hardboard treatment system.Example surface adhesion knife mold 100 can comprise knife mold 110 and bottom die (counter die, reverse tool) 112.Knife mold 110 can comprise multiple mould cuttves 114.Exemplary mould cutter 114 can be: blanking punch cutter, backfin mould cutter, coining die cutter; Their combination; Etc..Bottom die 112 can comprise blank surface and comprises elastomeric material and/or can comprise along the groove 116 of its circumference.Knife mold 110 and bottom die 112 can eachly rotate respectively 122 and 128 around their centrally-pivoted axle 120 and 124 respectively.
Hardboard 130 can insert in the gap between knife mold 110 and bottom die 112.Hardboard then can be by knife mold 110 and bottom die 112 pretreatment.Pretreatment can comprise: backfin, cutting, embossing, amalgamation, their combination etc.Can between mould (knife mold 110 and/or bottom die 112) and one or more other modules of hardboard treatment system, implement lazy-tongs.Module is such as but not limited to: synchronous hardboard conveyer, laser instrument etc.Synchronously can be convenient to implement multiple backfins and/or cutting and/or embossing by mould (knife mold 110 and/or bottom die 112) in the region of the plan along hardboard 130.
In other exemplary embodiment, can use steel knife mould and bottom die.More information about adhesive surface mould cutter technology (SART) and adhesive surface mould cutter (SAR) flexible material can find in following patent application: have sequence number 13/108,312, name is called the U.S. Patent application of " for the flexible material of adhesive surface mould cutter "; There is sequence number 13/108,389, name is called the non-temporary patent application of the U.S. of " for the method and system of adhesive surface mould cutter technology "; There is sequence number 13/108,450, name is called the U.S. Patent application of " for generation of closing a layer method and system for adhesive surface mould cutter "; There is sequence number 13/108,526, name is called the U.S. Patent application of " for generation of the method and system of adhesive surface mould cutter bottom die "; " for the method and system of adhesive surface mould cutter technology " of and Allotment Serial Number: PCT/IL2011/000389.Above-mentioned patent application here mode by reference entirety is introduced.
Fig. 1 b schematically illustrates the figure of the simplification of the related elements with exemplary hardboard 130.Run through specification, drawings and the claims, the edge by first entering on traffic direction in hardboard treatment system of hardboard can be called as leading edge 132, and the lateral edges 136 that contrary edge can be called as back edge 134 and hardboard can be called as lateral edges.
Fig. 2 schematically illustrates the part of the simplification of the block diagram of the related elements with exemplary hardboard treatment system 200.The exemplary embodiment of hardboard treatment system 200 can comprise: hardboard input module 210; One or more hardboard is fixed relative position conveyer 212; One or more knife mold and bottom die 214; One or more laser treatment module 218; With one or more supportive stacker.Hardboard treatment system 200 can also comprise one or more lazy-tongs and/or controller 230.The exemplary embodiment of other of hardboard treatment system 200 can not comprise all modules above-mentioned and/or can comprise more identical module and/or more different module.Still in other exemplary embodiment of hardboard treatment system 200, above-mentioned module can arrange with different orders etc.
The exemplary embodiment of hardboard input module 210 can comprise hardboard feeder 206 and hardboard aligner 208 and one or more hardboard conveyer (not shown in FIG.).Feeder 206 can be located with alignment system and as the crow flies both according to the traffic direction of hardboard treatment system 200.Feeder 206 can capture hardboard and it is transmitted towards hardboard aligner 208.Hardboard aligner 208 can be registered to hardboard the direction and position (for example, the traffic direction of machine) that need.In some exemplary embodiments, hardboard aligner 208 also can be carried hardboard towards the next module of hardboard treatment system 200.Exemplary hardboard aligner can be registered to hardboard needed position and it be carried towards the next module of hardboard treatment system simultaneously.Advantageously, make system in the time aiming at generation can continue its flow process.In other embodiment, for example, aligning completes can work as halt system handling capacity time.
The fixing relative position conveyer 212 of one or more hardboard can capture hardboard and with fix relative position guiding it towards and/or through one or more module of hardboard treatment system 200.Therefore, the fixing relative position conveyer 212 of hardboard for example can be before pretreatment, in the time that it is pretreated and after it is pretreated, carry hardboard.The fixing relative position conveyer 212 of exemplary hardboard can be for example side fixture.In some exemplary embodiments, the fixing relative position conveyer 212 of hardboard can be carried all modules through hardboard treatment system 200 by hardboard.In other exemplary embodiment, the fixing relative position conveyer 212 of hardboard can be carried the part through the fixing relative position conveyer 212 of hardboard by hardboard.The fixing relative position conveyer 212 of hardboard can be synchronizeed with one or more module of hardboard treatment system 200.
Hardboard can pass through one or more knife mold and bottom die 214, for pretreatment.The fixing relative position conveyer 212 of hardboard can be synchronizeed with this one or more knife mold and bottom die 214.The mould cutter of mould can be backfin mould cutter, blanking punch cutter, puncture mould cutter, coining die cutter, their combination etc.Synchronously can verify that mould relative to each other and with respect to hardboard is placed on needed position.If no, can rotary die until they correctly placed and only the fixing relative position conveyer 212 of this hardboard can carry hardboard towards and/or through knife mold and bottom die 214 with pretreated.
The fixing relative position conveyer 212 of hardboard can carry hardboard towards and/or through one or more laser treatment module 218.The exemplary embodiment of laser treatment module 218 can comprise: lifter 217 and one or more hardboard conveyer (not shown in FIG.) under laser instrument 216 and laser instrument.The light beam 216 of laser instrument can be for example with predefined pattern-cut hardboard.Under laser instrument, lifter 217 can be worked as when laser instrument 216 is just being worked on hardboard hardboard is stabilized in to fixed position.
In some exemplary embodiments, under laser instrument, lifter 217 also can serve as the conveyer of hardboard.For example, under laser instrument, the base portion of lifter can be to be with and/or to be associated with to bring.For example can between lifter under laser instrument 217 and one or more module of hardboard treatment system, implement synchronous.For example, can under the fixing relative position conveyer 212 of hardboard and laser instrument, between lifter 217, realize and implementing synchronously.
Can be for example synchronous by using timing belt to realize.Under the fixing relative position conveyer 212 of hardboard and laser instrument, lifter band 217 for example can have the identical timing belt tooth pitch between tooth and can both be driven by identical axle.They can both have similar pulley size, etc.Exemplary tooth pitch between the tooth of timing belt can be about several millimeters (for example, 10mm).
The fixing relative position conveyer 212 of hardboard can carry hardboard towards and/or through one or more supportive stacker 220.Exemplary supportive stacker can transmit pretreated hardboard, for example with flat substantially situation, hardboard is supported on the heap of pretreated hardboard simultaneously.Supportive stacker can discharge pretreated hardboard at the needed final position place of pretreated hardboard.The exemplary embodiment of supportive stacker 220 can comprise the dynamic dimension retainer that can clamp from the region of the top surface of pretreated hardboard pretreated hardboard.
In some exemplary embodiments, supportive stacker 220 can be straight with the module before it.In an exemplary embodiment, the fixing relative position conveyer 212 of hardboard can guide hardboard through supportive stacker 220.In other embodiment, the fixing relative position conveyer 212 of hardboard can only guide hardboard towards supportive stacker 220.The synchronously fixing relative position conveyer 212 of hardboard and supportive stacker 220.
In certain embodiments, between module, can be synchronously mechanical.In other embodiment, synchronously can be by circuit.Still other embodiment can be their combination.In an exemplary embodiment, controller 230 can be inputted acquired information from different detectors and/or sensor and/or user.Therefore, controller 230 can send instruction for synchronous towards one or more module.
Fig. 3 a has described the schematic diagram of the block diagram of the simplification of the related elements with exemplary hardboard aligner 310.Exemplary hardboard aligner 310 can be registered to needed position by hardboard with respect to hardboard treatment system.In certain embodiments, one or more hardboard aligner 310 can be placed in different positions along hardboard treatment system.In an exemplary embodiment, hardboard aligner 310 can be positioned at the initiating terminal place that approaches hardboard treatment system.
The exemplary embodiment of hardboard aligner 310 can aimed at hardboard in similar direction substantially with the traffic direction of machine.In exemplary embodiment, hardboard aligner 310 can be aimed at hardboard with respect to the traffic direction of machine until hardboard is being aimed at in the similar direction of the traffic direction of machine in the direction of diagonal angle wire.Hardboard aligner 310 can be carried hardboard towards the next module of hardboard treatment system, aim at hardboard simultaneously.Exemplary hardboard aligner can be worked as hardboard is registered to needed position by hardboard in the time that the next module of hardboard treatment system is carried.Advantageously, make system in the time aiming at generation can continue its flow process.In other embodiment, aligning can for example complete in the time of halt system handling capacity.
The exemplary embodiment of hardboard aligner 310 can comprise: one or more alignment rods 308 and one or more aligning conveyer 312.The traffic direction that can be parallel to substantially machine arranges exemplary alignment rods 308.Exemplary alignment rods 308 for example can comprise: track and/or be parallel to substantially the sidewall of the traffic direction of machine.Exemplary aligning conveyer 312 can comprise band.This band can be rectangular-shaped shape and arrange in the direction of diagonal angle wire with respect to the traffic direction of machine.
Conveyer band 312 can be for example the combination of perforated tape and the vacuum mechanism (not shown in FIG.) below it.Vacuum can be coupled to hardboard on perforated tape 312; Perforated tape 312 can move towards alignment rods and traffic direction with respect to the traffic direction of machine on to angular direction; And hardboard for example can be aimed at along alignment rods 308.Can aim at during and/or before regulate vacuum level, can be different along this with vacuum level.Therefore can be different along this band bonding force.
The exemplary embodiment of hardboard aligner 310 can be associated with multiple synchronous hardboard conveyers.Synchronous hardboard conveyer can comprise multiple hardboard conveyers 320.The exemplary embodiment of hardboard conveyer 320 can comprise: one or more hardboard guide and one or more conveyer.The exemplary embodiment of hardboard guide can be one or more pinch rollers 318.The exemplary embodiment of conveyer can be one or more hold-down roll 314.This one or more pinch rollers 318 can be clamped by adjustable beam 316.For example, the height of this adjustable beam 316 and position can be adjustable.
Hold-down roll 314 can be for example rotatable cylinder.Hold-down roll 314 for example can be rotated around its central axis 315.Pinch rollers 318 can be for example rotatable disk.Hardboard can be placed on the top of hold-down roll 314 and pinch rollers 318 belows.For example, hardboard can be passed by pinch rollers 318 applied pressure together with adjustable beam 316 and be coupled in hold-down roll.Therefore, when hold-down roll 314 is when around its central rotation, pinch rollers 318 can be be applied to the pressure on hardboard by adjustable beam 316 together with the central rotation around it automatically, hardboard can move upward through pinch rollers 318 and hold-down roll 314 in similar to the direction of rotation of hold-down roll 314 substantially side.
Further, pinch rollers 318 with respect to the setting example of hold-down roll 314 as produced the turning to of motion of the hardboard to being transmitted by hold-down roll 314.Exemplary the turning to of the motion of hardboard for example can be towards alignment rods 308.In some exemplary embodiments, hardboard conveyer 320 can be the parts of hardboard aligning guide 310.
Exemplary hardboard conveyer 320 can be obtained hardboard and it is transmitted towards hardboard aligner 310.For example, after hardboard is aimed at, another hardboard conveyer 320 can be obtained hardboard and the next module transmission towards hardboard treatment system by it.The synchronously exemplary embodiment of hardboard conveyer 320, to obtain hardboard and it is sent at a distance etc. in regular hour and/or location.Can realize synchronous by diverse ways.Exemplary method can be: use controller, use one or more monitor, one or more feedback mechanism, above-mentioned combination etc.
In some exemplary embodiments, after hardboard aligner 310, can use another hardboard conveyer 320.Hardboard conveyer 320 after hardboard aligner 310 for example can use hold-down roll setting to aim at further hardboard.The alignment procedures of the direction by the hardboard that exceedes the mechanism of one by one can improve alignment precision.
Hardboard conveyer 320 can be aimed at hardboard treatment system.In some exemplary embodiments, can be by controller with along one or more of the path of hardboard: sensor and/or monitor and/or measurement mechanism are realized synchronous.Exemplary controller for example can comprise one or more servomechanism installation.Can be synchronously between different modules.Exemplary module can be: between one or more other modules at least one between two or more hardboard conveyer 320, in hardboard conveyer 320 and hardboard treatment system, above-mentioned combination etc.
Synchronously can realize with diverse ways between one or more hardboard conveyer 320 along hardboard treatment system.Exemplary method can comprise: use identical engine so that timing belt etc. is rotated, used to two or more hold-down roll 314 that are arranged in different regions along system.In some exemplary embodiments, synchronously can comprise and detect and/or measure in the direction of hardboard from the skew of direction hope and/or precomputation, detection and/or measure on the speed of hardboard from the skew of speed hope and/or precomputation etc.Therefore, lazy-tongs can change rotation and or the speed and/or along the speed of other modules of hardboard treatment system etc. of one or more hardboard conveyer 320.
The detection of the skew in direction and/or the speed of hardboard and/or measurement can realize with diverse ways.Exemplary method can be: by obtaining the length of hardboard; Obtain input from one or more detector and/or the sensor in the path arranging along at hardboard; Use input and the correspondingly calculating of the size of hardboard treatment system.Input in the length of hardboard can be inputted and/or this hardboard treatment system is measured by operator.For measure the exemplary method and system of length of hardboard can be detect hardboard when leading edge through sensor, detect hardboard when other edges (back edge) through this sensor, be received in the input in the speed of hardboard and correspondingly calculate the length of hardboard.
Fig. 3 b has described the schematic diagram of the block diagram of the simplification of the related elements with exemplary hardboard aligner 3100.Exemplary hardboard aligner 3100 can be similar to the hardboard aligner 310 of Fig. 3 a, but can also include the aligning guide of side.This aligning guide (not shown in FIG.) that has a side for example can be in the horizontal shape direction as represented by arrow 3300 or with the same opposite direction being represented by arrow 3300 increase or reduce the size of hardboard aligner 3100.In increase pattern, the size of hardboard aligner for example can be increased to 3100.This for example can be for the hardboard projection of different in width.In some exemplary embodiments, the angle with 3120 also can change according to projection.
Fig. 4 a has described the schematic diagram of the block diagram of the simplification of the related elements of the exemplary embodiment with hardboard fixed position conveyer 400a.For example, the fixing relative position conveyer 400a of exemplary hardboard can carry hardboard one or more module through hardboard treatment system, transports hardboard with respect to the horizontal and/or principal direction of hardboard treatment system with the position of fixing simultaneously.
The exemplary embodiment of the fixing relative position conveyer 400a of hardboard can be for example side fixture.Exemplary side fixture can clamp a side of hardboard, and advantageously hardboard can have different width, and fixing hardboard relative position conveyer 400a is not adjusted to the needs of each hardboard width.For example, some side fixtures can have self adaptation grasping part 418.Advantageously, hardboard can have different thickness, and fixing hardboard relative position conveyer 400a is not adjusted to the needs of each hardboard width.
For example, the exemplary embodiment that has a side fixture of self adaptation grasping part 418 can comprise two bands: be above with 412a and lower band 412b.Can hardboard be placed between upper and lower band at 418 places, gap.Band can move upward in the side similar and/or contrary with the direction being represented by arrow 480, therefore with together with them, carry hardboard.In an exemplary embodiment, on can there is fixing height with 412a, and lower band 412b can have dynamic height.The exemplary embodiment of the band of dynamic height can comprise one or more load on spring 416 of the band (in this exemplary embodiment, lower band 412b) that is for example coupled to dynamic height.Load on spring 416 can promote lower band 412b towards upper band 412a, and the hardboard therefore with different-thickness can automatically be fixed between two band 412a and 412b.
The exemplary embodiment of other of the band of dynamic height can comprise spring pneumatic linear actuator; And/or Pneumatic pressure; And/or fluid pressure etc.In other embodiment, two bands can have dynamic height, etc.Load between side fixture band for example can change according to different material characters and/or the characteristic of hardboard.In addition,, in some exemplary embodiments, load also can change according to different manufacturing parameters.Parameter is such as but not limited to: speed and/or mould pattern, etc.
In some exemplary embodiments, load on spring can be return, therefore produce wide gap 418 at two between with 412a and 412b, until detect that hardboard is just at approaching side fixture 400a, then load on spring 416 can be released to produce needed pressure and two gaps with the adjustment between 412a and 412b.In other exemplary embodiment, load on spring 416 can be that the enough submissive hardboard in approaching side fixture that makes can promote to be with 412a and 412b away from each other with load on spring 416 on the contrary, mate the point of hardboard width to the gap 418 with between 412a and 412b, etc.Other embodiment can comprise the mechanism different from load on spring.Other exemplary embodiment can comprise: roller and/or catenary system, etc.
Fig. 4 b illustrates the A-A cross section of Fig. 4 a and has described the schematic diagram of the block diagram of the simplification of the related elements of the exemplary embodiment with horizontal limiting protector 400b.Exemplary horizontal limiting protector can protect 400b hardboard can not exceed predefined limit from the position motion of expecting in a lateral direction.Exemplary predefined limit can be several millimeters (for example, 5-15mm).
In the time using two bands (412a in Fig. 4 a and 412b) of above describing, the exemplary embodiment of horizontal limiting protector can be to have along the band 420a & b of step-like shape 422a & b of their horizontal direction by use.The length of step-like shape 422a & b can be for example similar substantially with the length of predefined limit.Other embodiment can use along the bar of band, etc.Laterally limiting protector can boundary belt and/or hardboard will can not rip and/or tear.
On Fig. 4 c has described and has had with 432 and the schematic diagram of the block diagram of the simplification of the lower related elements with 436 exemplary embodiment, wherein on 432 with there is the horizontal limiting protector that can ensure to have predefined length 430 with 436 down.
On Fig. 4 d has described and has had with 432 and the schematic diagram of the block diagram of the simplification of the lower related elements with 436 exemplary embodiment, be with on wherein 432 and under be with 436 to there is horizontal limiting protector 430.Laterally limiting protector 430 can also comprise block shape mechanism 440.
Fig. 5 has described the schematic diagram with the block diagram of the simplification of the related elements of the exemplary embodiment of lifter 500 under laser instrument.The light beam that under laser instrument, lifter 500 can be worked as laser instrument is stabilized in fixed position by hardboard while just work on hardboard.Under laser instrument, lifter 500 can comprise: be parallel to substantially multiple prodgers 512 each other.Multiple prodgers 512 can be outstanding from base portion 510.Exemplary prodger 512 for example can have the shape of needle-like.Exemplary base portion 510 can be polymer-based material, etc.For example, hardboard can be placed on the top of prodger 512 with horizontal level.
Can use coupling and fixed mechanism, so that hardboard is coupled and is fixed on the top of prodger 512.Multiple openings (gap) (not shown in FIG.) and aspirating mechanism that exemplary connection and fixed mechanism can be included in base portion 510 can be used.For example, aspirating mechanism is such as but not limited to vacuum generator 514.Aspirating mechanism can and be fixed on the top of prodger 512 hardboard coupling.For by hardboard coupling with to be fixed to other exemplary embodiment on the top of substrate and/or prodger 512 can be for example by from hardboard top and apply air perpendicular to the surface of hardboard substantially.Other exemplary embodiment can be above-mentioned combination, etc.
In some exemplary embodiments, base portion can be made up of multiple slats.Slat can have hole.In other embodiment, slat can not have hole but there is the gap between two or more slat, advantageously, make below absorption can affect hardboard.
Under laser instrument therein, lifter 500 also serves as in the exemplary embodiment of conveyer of hardboard, and for example, under laser instrument, the base portion 510 of lifter can be that band and/or be associated with is brought.For example can between lifter under laser instrument 500 and one or more module of hardboard treatment system, realize synchronous.For example, can under side fixture and laser instrument, between lifter, realize synchronously.
In exemplary embodiment, the height of prodger 512 can be designed such that the focus of laser beam will can not impact the base portion 510 of lifter 500 under laser instrument, advantageously protects base portion 510 not to be excited the maximum heat injury of light beam.If the top of prodger 512 can be designed to have, little surface makes and/or it will only hit little region in the time that laser beam hits prodger.The length (highly) of prodger 512 also can be designed such that if and/or in the time that laser beam impacts prodger heat by arrive before base portion 510 cooling along the length of prodger.In addition,, in some exemplary embodiments, the material of prodger 512 can be heat-resisting.For example, the shape of prodger 512 can be diamond shaped cross, at top ends place and narrower with respect to its mid portion at bottom place, etc.
In some exemplary embodiments, the material of prodger 512 can be so to make light can not reflect from it.In other exemplary embodiment, the part of prodger can apply with ARC.In some exemplary embodiments, the material of base portion 510 can be programmed into the glass fibre in fabric.For example, being programmed into glass fibre in fabric can protect base portion not to be excited the infringement of heat of light beam.Further, the glass fibre being programmed in fabric can be offset to laser beam many different directions.Can be surface, carbon fibre material of nanostructured etc. for other exemplary material of base portion 510.
Still in other exemplary embodiment, under laser instrument, the material of the base portion 510 of lifter can and/or comprise extinction characteristic with ARC coating.In some exemplary embodiments, base portion 510 and/or prodger 512 can apply with ceramic particle.The laser beam tolerance material particle that will laser directly can be reflected back to hardboard but reflect in a lateral direction more.Advantageously, for example, defocus the laser beam that hits them.And the space between ceramic particle can provide air bleed capability.Air stream can make the vacuum that comes from vacuum generator 514 can make cigarette remove away from hardboard, etc.Some in embodiment can be two or more the combinations in above-mentioned, etc.
Fig. 6 has described the schematic diagram of the block diagram of the simplification of the related elements of the exemplary embodiment with dynamic dimension retainer 600.Exemplary dynamic dimension retainer 600 can be for example the parts of supportive stacker.Dynamic dimension retainer 600 can transmit pretreated hardboard 620, for example with flat substantially situation, hardboard is supported on the heap of pretreated hardboard simultaneously.Dynamic dimension retainer 600 can discharge pretreated hardboard 620 at the needed final position of pretreated hardboard place.Exemplary dynamic dimension retainer 600 can clamp pretreated hardboard 620 from the top surface of pretreated hardboard 620.
In some exemplary embodiments, dynamic dimension retainer 600 can be from its leading edge until the edge (back edge) of it other clamps pretreated hardboard 620.In other exemplary embodiment, dynamic dimension retainer 600 can clamp pretreated hardboard 620 from the top of pretreated hardboard separately in leading edge.Dynamic dimension retainer 600 pretreated hardboard 620 can be sent to pretreated hardboard heap top and discharge it at the final position place of pretreated hardboard.Release can be progressive or in a stroke.
The exemplary embodiment of dynamic dimension retainer 600 can comprise: the vacuum chamber 614 after can vacuum adjusting.For example, the vacuum chamber 614 after exemplary adjusting can be according to the length of hardboard 620 and/or width adjusting 618.The length of hardboard 620 can be measured and/or be detected and/or calculate and/or inserted in hardboard treatment system and/or supportive stacker itself by user.
The exemplary embodiment of the vacuum chamber after adjusting for example can also comprise: vacuum band 610 and the piston mechanism with the multiple opening (not shown in FIG.) among it.In an exemplary embodiment, piston mechanism can comprise motion cylinder 616, and the interior motion of vacuum chamber 614 that this motion cylinder 616 can be after adjusting and vacuum chamber 614 and vacuum band 610 after regulating expose needed open area.Needed open area can be for example according to the length 620 of pretreated hardboard and/or according to needed position.For example, two or more axle 612 can be used as axle point by vacuum band 610.
Otherwise the motion of piston can be for example to the traffic direction of machine substantially in similar direction and, as illustrated by arrow 630.In some exemplary embodiments, the open area of vacuum chamber 614 after regulating can regulate in a lateral direction.In other embodiment, can realize their combination.
In some exemplary embodiments, pretreated hardboard can be released at its final position place.Release can realize with diverse ways.Exemplary method can be: by stopping vacuum; When the hole (opening) in the vacuum band 610 at the leading edge place of hardboard is through can limit the motion cylinder 616 of vacuum area time; Etc..In some exemplary embodiments, piston mechanism can regulate according to the size of hardboard 620 and/or predefined region.
Supportive stacker can be synchronizeed with one or more module of hardboard treatment system.A synchronous exemplary embodiment can be for example the timing belt by being associated with vacuum band 610 and side fixture.Therefore vacuum band 610 can start according to synchronous input its motion and speed, etc.Other exemplary lazy-tongs can be by applying one or more servo-driver and electronic synchronizer.
Fig. 7 has described the schematic diagram of the block diagram of the simplification of the related elements of the exemplary embodiment with synchronous mould backfin 700.Exemplary synchronous mould backfin 700 can be the part of exemplary hardboard treatment system.Exemplary synchronous mould backfin 700 can comprise knife mold 710 and bottom die 712.Knife mold 710 can comprise multiple mould cuttves 714.Exemplary mould cutter 714 can be: blanking punch cutter, backfin mould cutter, coining die cutter; Their combination; Etc..Bottom die 712 can comprise blank surface and comprises elastomeric material and/or can comprise along the groove 716 of its circumference.Knife mold 710 and bottom die 712 can eachly rotate respectively 722 and 728 around their point other centrally-pivoted axles 720 and 724.
Hardboard 730 can be inserted in the gap between knife mold 710 and bottom die 712.Hardboard 730 then can be by knife mold 710 and bottom die 712 pretreatment.Pretreatment can comprise: backfin, cutting, embossing, puncture, their combination etc.Can between one or more other the module of mould and hardboard treatment system, implement lazy-tongs.The exemplary embodiment of synchronous mould backfin 700 can also comprise one or more encoder 740 and 742.Encoder 740 and 724 for example can send information to controller 750 and/or from controller 750 acquired informations.
Controller 750 can be controlled one or more module of hardboard treatment system.Controller 750 can be from other module acquired information and/or instructions of hardboard treatment system.Controller 750 can send information and/or instruction other modules to hardboard treatment system.Other modules are such as but not limited to: synchronous hardboard conveyer; Hardboard is fixed relative position conveyer; Make the engine of mould 710 and 712 rotations; Etc..
Controller 750 can be for example servo control mechanism.Encoder 740 and 742 can be mechanical coding device, optical encoder etc.Other exemplary control device can be gear-box, is such as but not limited to: machinery rewrites (overriding) driver and/or in order to regulate more generally other mechanical devices of position, angle.
The circumference of each mould (710 and 712) for example can from 0 to 360 numbering.Predefined reference point also can be defined.For example, the circumference of each mould (710 and 712) be numbered 0 point.Exemplary encoder (740 and 742) can detect the circumference of mould (being respectively 710 and 712) with respect to the position of predefined reference.Encoder (740 and 742) can be towards controller 750 transmission information.Whether controller can for example be determined one or more in mould 710 and/or 712 rotated to the different angle about reference point according to different criterions; And/or for example whether accelerate by synchronous hardboard conveyer and/or the fixing relative position conveyer of hardboard or deceleration hardboard 730 towards the arrival of mould; Etc..Exemplary different criterion can be: the mould cutter of knife mold 710 and/or the groove of bottom die 712 are relative to each other and/or with respect to the position of the hardboard 730 of coming towards mould (knife mold 110 and/or bottom die 112); Etc..
Therefore, controller 750 can send instructions to relevant module.Relevant module is such as but not limited to: mould engine; Synchronous hardboard conveyer; One or more other controller; One or more hardboard is fixed relative position conveyer; Etc..Synchronously for example can be convenient in the region of the plan along hardboard 130, implement multiple backfins and/or cutting and/or embossing by mould (knife mold 110 and/or bottom die 112).
Fig. 8 is the schematic diagram that the flow chart of the relevant action of exemplary synchronous method 800 is shown.In some exemplary embodiments, method 800 can start from powering up of hardboard treatment system.In other exemplary embodiment, method 800 for example can and/or be started by operator by different modules.Method 800 for example can be carried out by the controller of hardboard treatment system.Along with starting 802, method 800 can be distributed 802 different resources.Exemplary resource can be interface between counter, storage device, module, the interface of different hardboard processing system modules to other; Etc..
Method 800 can obtain 802 information about job description.Exemplary information can be: the layout of hardboard width/height/material, backfin/cutting/embossing/puncture etc.Information can obtain 802 from user and/or the detection/measurement by detectors/sensors etc.Once enough information has been collected 804, method 800 just can enter action 806.
According to obtain information, method 800 can distribute the module of 806 needs and correspondingly set 806 they.For example, hardboard conveyer can receive about the information in order to transmit the needed initial velocity of hardboard; The engine of mould can receive the information about needed initial velocity; Supportive stacker can receive the initial information for the setting of motion cylinder; Alignment rods can receive the information about the position of pinch rollers; Etc..
Next step, hardboard aligner can be conditioned 810.Exemplary adjusting can be: the placement of pinch rollers; The initial velocity of hold-down roll; The initial velocity of vacuum band; Etc..Next step, feeder can start that hardboard is supplied with to 812 and enter in hardboard aligner, and hardboard aligner can be aimed at hardboard.Once method 800 has detected that hardboard has been aligned and its leading edge has passed through predefined detector and/or sensor, method 800 just can enter the action 816 of Fig. 8 b.Test example is as realized by the detector in the exit at hardboard aligner and/or sensor.For example, once detector and/leading edge that sensor detected/sensed 814 hardboards is from its side process, detector just can indicate this information to arrive controller.
At action 816 places, the fixing relative position conveyer of hardboard can start its motion.The fixing relative position conveyer of hardboard can clamp 818 hardboards and with the relative position of fixing carry 818 it towards and/or through the next module of hardboard treatment system.In exemplary embodiment, next module can be for example knife mold and bottom die.And the cooperation between the fixing relative position conveyer of hardboard and next module can occur 818.
Coordinate 818 for example can be carried out by controller.Exemplary coordinating example as can be obtain on path hardboard process information and coordinate the mould drum of 818 knife molds and bottom die make encoder by the circumference that detects 818 each mould drums with respect to reference point the position at needs.
Method 800 can wait for until hardboard by knife mold and bottom die pretreatment 820.In exemplary embodiment, the fixing relative position conveyer of hardboard next step can carry 822 hardboards towards and/or through next module.In an exemplary embodiment, next module can be for example lifter under laser instrument.In some exemplary embodiments, the vacuum under laser instrument below lifter can start and laser instrument under the band of lifter can synchronize with the fixing relative position conveyer of hardboard.Under laser instrument the operation of the fixing relative position conveyer of the operation of lifter and hardboard together can be both by before the laser works on hardboard and/or during and/or synchronize 824 with the operation of laser instrument afterwards.
Method 800 can wait for that 826 until the laser works on hardboard has for example completed, and to laser instrument, the detection of pretreatment hardboard can represent that laser instrument has completed the required pretreatment layout of hardboard according to accepted input.Then method 800 can enter the action 828 of Fig. 8 c.At action 828 places, the vacuum chamber of supportive stacker can start 828.Supportive stacker can clamp 828 hardboards and it is transported to 828 towards the position of needs.Next step, supportive stacker can discharge 832 hardboards in the position of needs.And method 800 for example can turn back to the action 812 of Figure 81 2 so that next hardboard is pretreated.In other exemplary embodiment, treat crawled can be crawled before preceding hardboard has completed pretreatment for pretreated next hardboard.
Fig. 9 is as the controller of each embodiment of present disclosure or the functional block diagram of the element of the system of processor 900 or the exemplary embodiment of subsystem that can be used in the aspect for controlling each embodiment.Will be recognized that not to be that in Fig. 9, illustrated all elements all need in all embodiment of active monitor, but, illustrate and describe each element so that understanding completely and comprehensively of this element to be provided together with Fig. 9.Controller can comprise and is illustrated as that comprise can be with integrated or be connected to communicatedly bus or the similarly processor 902 on interface 906 and the general computing platform of storage device 904 each other.
Processor 902 can be various processor type, comprise microprocessor, microcontroller, programmable array, custom layout (custom IC) etc., and also can comprise single or multiple processors or do not have with accelerator or similar device.904 memory element can comprise various structures, includes but not limited to random access memory (RAM), read-only storage (ROM), magnetizing mediums, light medium, magnetic bubble memory, flash memory (FLASH memory), EPROM (EPROM), EEPROM (EEPROM) etc.Other elements in processor 902 or controller also can provide such as the element of implementing clock, analog-digital converter, digital to analog converter etc.
Processor 902 also could interface to the various elements that comprise control interface 912, display adapter 908, audio frequency adapter 910 and network/device interface 914.Control interface 912 is provided to the interface of external control device.External control device is such as but not limited to: sensor; Driver; Magnetic drum; Stepper motor; Keyboard, computer mouse; Audio drive unit and various many other available input and output device or other computer or treating apparatus or analog.Display adapter 908 can use to drive various alarm elements 916, such as comprising the display unit of light emitting diode indicator, liquid crystal display, one or more light emitting diode or other display unit.
Audio frequency adapter 910 interfaces to and drive other alarm element 918, such as loudspeaker or speaker system, buzzer, alarm bell etc.Network/interface 914 could interface to network 920, this network 920 can be the network of any type, includes but not limited to Internet, global network, wide area network, LAN, cable network, wireless network or comprises any other network type of hybrid network.By network 920, or even directly, controller 900 could interface to other device or computing platform, such as one or more server 922 and/or third party's system 924.Battery or power supply provide electric power for controller 900.
In the description and claim of present disclosure, each verb " comprises ", " comprising " and " having " with and alternative word in order to represent that the object of verb or multiple object must not be enumerating completely of the subject of this verb or the member of multiple subjects, part, element or parts and further, all objects of being enumerated are inevitable all be needed in all embodiments.
The same as used herein, singulative " a ", " an " and " the " comprise plural reference, unless context clearly specifies on the contrary.For example, word " a kind of material " or " at least one material " can comprise multiple material, comprise its mixing.
In this disclosure, word " unit ", " element ", " device " and/or " module " use interchangeably.Any object that is indicated as being unit, element, device and/or a module can be independently unit or special module.Unit, element and/or a module can be modular or have the modular aspect that allows it easily to be removed and use other similar unit, element, device and/or module to replace.Each unit, element, device and/or module can be any one or its any combinations in software, hardware and/or firmware.The software of logic module can be specific on computer-readable medium, such as read/write hard disk, compact disc read-only memory (CDROM), flash memory, read-only storage (ROM) etc.In order to carry out specific task, software program can be loaded in applicable processor as needed.
The application of the invention disclosed be provided as example but do not describe in detail and described the disclosure of invention as the embodiment that do not limit the scope of the disclosure.The embodiment being described comprises different features, in not all these features all embodiment in this disclosure, all needs.Some embodiment of present disclosure only use some or the possible combination of this feature in this feature.In the instruction of embodiment, wherein these embodiment are included in the various combination of the feature of pointing out in the embodiment of explanation, can realize many other branch and changes.
It should be understood that features more of the present invention of describing in the context that the embodiment separating in order to know also can be provided in combination in single embodiment.On the contrary, for of the present invention each feature clear and that illustrate in the context of single embodiment, can be dividually or in the sub-portfolio of any appropriate or as provide these features in the suitable embodiment of other explanations arbitrarily of the present invention.
Those skilled in the art will recognize that be present disclosure can't help hereinbefore illustrate especially and the institute described limits.On the contrary, limit scope of the present invention by claim hereinafter.

Claims (43)

1. a laser treatment module, comprising:
Laser instrument; With
Lifter under laser instrument, comprising: the base portion with multiple prodgers;
One or more hardboard is placed on the top surface of prodger described in one or more and the light beam that comes from described laser instrument carries out pretreatment to described hardboard.
2. laser treatment module according to claim 1, also comprises coupling mechanism, and described coupling mechanism is coupled to described one or more hardboard on the described top surface of described prodger.
3. laser treatment module according to claim 2, wherein said coupling mechanism comprises: the aspirating mechanism below described base portion substantially.
4. laser treatment module according to claim 1, wherein in the time coming from the described light beam of described laser instrument and hit described prodger, heat radiation when described prodger is suitable for.
5. laser treatment module according to claim 4, wherein, in the time contacting with the described light beam that comes from described laser instrument, the size of the described top surface of described prodger minimizes heating.
6. laser treatment module according to claim 1, wherein the height of multiple described prodgers makes the laser beam reflection minimized from described base portion to described hardboard.
7. laser treatment module according to claim 1, the material of wherein said base portion comprises antireflection material.
8. laser treatment module according to claim 1, the height of wherein said prodger is suitable for avoiding from described laser instrument, described base portion being heated.
9. laser treatment module according to claim 2, wherein said coupling mechanism comprises: substantially perpendicular to the top surface of described hardboard towards the mobile air of described hardboard.
10. laser treatment module according to claim 2, wherein said coupling mechanism also comprises the protective cover of state shape, described protective cover is adjusted the area of described aspirating mechanism with respect to described hardboard.
11. laser treatment modules according to claim 10, the protective cover of wherein said dynamic shape comprises and being linked together as cover layer and around the coated multiple axles of pivotal axis.
12. laser treatment modules according to claim 1, wherein said base portion is associated with the travel mechanism of synchronizeing with hardboard conveying mechanism.
13. laser treatment modules according to claim 1, wherein said base portion comprises opening.
14. laser treatment modules according to claim 12, wherein said travel mechanism is conveyer belt.
15. laser treatment modules according to claim 12, are wherein undertaken synchronously by timing belt.
16. laser treatment modules according to claim 1, wherein described in pretreatment, hardboard is the described hardboard of cutting.
17. laser treatment modules according to claim 1, the material of wherein said base portion comprises polymer.
18. 1 kinds of supportive stackers, comprising:
Conveyer, comprises multiple openings;
Dynamic dimension retainer, comprising:
At multiple openings at the surperficial part place of described dynamic dimension retainer;
Vacuum chamber; With
Piston mechanism;
Wherein said conveyer is associated with the surface of described dynamic dimension retainer; And wherein according to the parameter of hardboard, described piston mechanism is conditioned the vacuum at least some openings at the surperficial described part place at described dynamic dimension retainer are exposed to described vacuum chamber along described dynamic dimension retainer, this vacuum will be coupled to described hardboard at least some openings of described conveyer, and described hardboard moves to another position from a position thus.
19. supportive stackers according to claim 18, wherein said conveyer comprises conveyer belt.
20. 1 kinds of hardboard aligners, comprising:
Plane;
Be associated with the alignment rods of described plane; With
Aim at conveyer, described aligning conveyer is associated with described plane and is arranged on respect to described alignment rods in the direction of diagonal angle wire;
Wherein said aligning conveyer towards and carry hardboard along described alignment rods.
21. hardboard aligners according to claim 20, wherein said alignment rods is the wall perpendicular to described plane substantially.
22. hardboard aligners according to claim 20, also comprise vacuum mechanism, and described vacuum mechanism is substantially below described aligning conveyer region, and wherein said aligning conveyer comprises the conveyer band with multiple openings.
23. hardboard aligners according to claim 22, the vacuum level of wherein said vacuum mechanism is different along described aligning conveyer region.
24. 1 kinds of hardboard treatment systems, comprising:
Controller;
Be associated with the knife mold on the first drum and be associated with the bottom die on the second drum;
Hardboard aligner in the first side of described knife mold and described bottom die;
Synchronous hardboard conveyer; With
Hardboard is fixed relative position conveyer;
Wherein said hardboard aligner aligning hardboard and the hardboard conveyer of synchronizeing with one or more are carried described hardboard towards hardboard fixed lateral position conveyer together, described hardboard fixed lateral position conveyer towards and transmit described hardboard and arrive the second side of described knife mold and described bottom die through the joint between described knife mold and described bottom die, and described controller makes described hardboard synchronous along the movement of described hardboard treatment system.
25. hardboard treatment systems according to claim 24, also comprise: the laser treatment module in described second side of described knife mold and described bottom die, and described laser treatment module comprises:
Laser instrument,
Lifter under laser instrument, comprises the base portion with multiple prodgers; With
Coupling mechanism;
Wherein said coupling mechanism is coupled to one or more hardboard of being carried from described second side of described knife mold and described bottom die by the fixing relative position conveyer of described hardboard on hardboard the top surface of prodger described in one or more and described in the light beam pretreatment of described laser instrument, and the movement of the fixing relative position conveyer of the described hardboard of wherein said hard plate is synchronizeed with the operation of described laser treatment module.
26. hardboard treatment systems according to claim 25, wherein said coupling mechanism comprises: the opening in described base portion and the substantially aspirating mechanism below described base portion.
27. hardboard treatment systems according to claim 25, the described base portion wherein with multiple described prodgers has locomotivity and synchronizes with the fixing relative position conveyer of described hardboard.
28. hardboard treatment systems according to claim 27, are wherein undertaken described synchronous by timing belt.
29. hardboard treatment systems according to claim 25, wherein described in pretreatment, hardboard is the described hardboard of cutting.
30. hardboard treatment systems according to claim 24, also comprise supportive stacker, and described supportive stacker comprises:
Conveyer, described conveyer comprises multiple openings;
Dynamic dimension retainer, described dynamic dimension retainer comprises:
At multiple openings at the surperficial part place of described dynamic dimension retainer;
Vacuum chamber; With
Piston mechanism;
Wherein said conveyer is associated with the surface of described dynamic dimension retainer; And wherein said piston mechanism regulates along described dynamic dimension retainer according to the hardboard parameter obtaining from the module of the described hardboard treatment system before described supportive stacker, so that at least some openings at the surperficial described part place of described dynamic dimension retainer are exposed in the vacuum of described vacuum chamber, this vacuum is coupled to described hardboard described at least some of described conveyer on opening, and the position before the module in described hardboard treatment system moves to described hardboard a heap thus.
31. hardboard treatment systems according to claim 30, wherein the module of the described hardboard treatment system before described supportive stacker is laser treatment module.
32. hardboard treatment systems according to claim 24, wherein said hardboard aligner comprises:
Plane;
Be associated with the alignment rods of described plane; With
Aim at conveyer, described aligning conveyer is associated with described plane and is arranged on respect to described alignment rods in the direction of diagonal angle wire;
Wherein said aligning conveyer towards and carry hardboard along described alignment rods, and wherein then transmit towards the fixing relative position conveyer of described hardboard the hardboard of aiming at.
33. hardboard treatment systems according to claim 24, wherein said synchronous hardboard conveyer comprises: comprise multiple hardboard conveyers of one or more hardboard guide and one or more conveyer, and wherein said synchronous hardboard conveyer transmits described hardboard according to the instruction of described controller between two or more modules of described hardboard treatment system.
34. hardboard treatment systems according to claim 33, wherein said hardboard guide comprises that one or more pinch rollers and wherein said conveyer comprise one or more hold-down roll, and described pinch rollers limits hardboard moving direction with respect to the relative angle of described hold-down roll.
35. hardboard treatment systems according to claim 24, wherein said hardboard fixed lateral position conveyer is side fixture.
36. hardboard treatment systems according to claim 35, wherein said side fixture comprises horizontal limiting protector.
37. hardboard treatment systems according to claim 24, described controller is associated with one or more servo motor and makes one or more synchronous sensor of one or more module of described hardboard treatment system.
38. hardboard treatment systems according to claim 24, wherein said controller obtains about mould drum circumferential position described at least one with respect to the information of reference point and sends instruction to control the circumference of mould described at least one with respect to the position of reference point.
39. 1 kinds of fixing relative position conveyers of hardboard, comprising:
Two conveyers: upper conveyer and floor conveyer, described upper conveyer and described floor conveyer are parallel to each other substantially, have dynamic clearance on described between conveyer and described floor conveyer;
Wherein the lateral edges of hardboard crawled between described two conveyers and described hardboard by described two conveyers towards carrying with one or more module through hardboard treatment system, and wherein said two conveyers are synchronizeed with at least one module of described hardboard treatment system.
40. according to the fixing relative position conveyer of the hardboard described in claim 39, and wherein each described two conveyers comprise conveyer belt.
41. according to the fixing relative position conveyer of the hardboard described in claim 39, serves as side fixture.
42. according to the fixing relative position conveyer of the hardboard described in claim 39, wherein by have the timing belt of similar tooth pitch carry out described synchronous and this synchronously driven by the axle identical with described at least one module of hardboard treatment system.
43. according to the fixing relative position conveyer of the hardboard described in claim 39, the fixing relative position conveyer of wherein said hardboard towards with through knife mold and bottom die and towards with carry hardboard through laser treatment module.
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CN106079557B (en) 2018-10-16
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WO2013076716A3 (en) 2013-08-01
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US20130126489A1 (en) 2013-05-23

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