CN106516315A - Automatic laminating machine and laminating method - Google Patents
Automatic laminating machine and laminating method Download PDFInfo
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- CN106516315A CN106516315A CN201611197293.2A CN201611197293A CN106516315A CN 106516315 A CN106516315 A CN 106516315A CN 201611197293 A CN201611197293 A CN 201611197293A CN 106516315 A CN106516315 A CN 106516315A
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- 238000010030 laminating Methods 0.000 title claims abstract description 51
- 238000000034 method Methods 0.000 title claims abstract description 22
- 239000000463 material Substances 0.000 claims abstract description 355
- 238000001514 detection method Methods 0.000 claims abstract description 66
- 230000007246 mechanism Effects 0.000 claims abstract description 63
- 230000001681 protective effect Effects 0.000 claims description 27
- 238000007599 discharging Methods 0.000 claims description 5
- 239000000758 substrate Substances 0.000 claims description 5
- 238000011144 upstream manufacturing Methods 0.000 claims description 5
- 238000001179 sorption measurement Methods 0.000 description 10
- 230000005540 biological transmission Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 239000012790 adhesive layer Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/26—Devices for applying labels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/40—Controls; Safety devices
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- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
Description
技术领域technical field
本发明实施例涉及自动贴合设备技术领域,特别涉及一种自动贴合机及贴合方法。The embodiments of the present invention relate to the technical field of automatic laminating equipment, in particular to an automatic laminating machine and a laminating method.
背景技术Background technique
在模切生产过程中,经常会遇到需要将一些片状材料贴在卷装的胶带上,如图1至图2所示,即是将片材料带8上的片材单元80转贴至在基材料带7'(业内通常按照其存放时的卷绕状态而习惯称为卷材)的预定区域70'。出于节约材料的考虑,片材料带8上的片材单元80之间的间距有可能并不相等,对于间距不相等的片材单元80,目前的贴合方法有两种:第一种是,用手工将片材单元80撕下,再人工贴至基材料带7'的预定区域70',这种操作工作效率低,不良率高;第二种是,先在基材料带7'和片材料带8的材料在预定区域70'和片材单元80的两侧分别开设定位孔,图3示例性地示出了加工有定位孔74而形成的新的基材料带7,然后由人工借助对位治具与新的基材料带7和片材料带8上的定位孔配合使基材料带7的预定区域70和片材料带8的片体单元80对位好,最后再进行贴合,这种方法虽然可提高良品率,但工作效率仍然很低,同时还会增加材料的浪费。In the die-cutting production process, it is often encountered that some sheet materials need to be pasted on the tape of the roll, as shown in Figures 1 to 2, that is, the sheet unit 80 on the sheet material belt 8 is transferred to the tape on the roll. The predetermined area 70' of the base material strip 7' (usually referred to as a coil according to its coiled state during storage) in the industry. For the consideration of material saving, the spacing between the sheet units 80 on the sheet material belt 8 may not be equal. For the sheet units 80 with unequal spacing, there are two bonding methods at present: the first is , the sheet unit 80 is torn off by hand, and then manually attached to the predetermined area 70' of the base material belt 7'. This operation has low work efficiency and a high defect rate; The material of the sheet material belt 8 provides positioning holes respectively on both sides of the predetermined area 70' and the sheet unit 80, and Fig. 3 exemplarily shows a new base material belt 7 formed by processing the positioning holes 74, then manually Cooperate with the positioning holes on the new base material belt 7 and the sheet material belt 8 by means of the alignment jig to align the predetermined area 70 of the base material belt 7 and the sheet body unit 80 of the sheet material belt 8, and then stick them together , although this method can improve the yield rate, the work efficiency is still very low, and it will also increase the waste of materials.
发明内容Contents of the invention
本发明实施例要解决的技术问题在于:提供一种自动贴合机,以提高片材对卷材的贴合效率和良率。The technical problem to be solved by the embodiments of the present invention is to provide an automatic laminating machine so as to improve the laminating efficiency and yield of sheets to coils.
本发明实施例进一步要解决的技术问题在于:提供一种自动贴合方法,以提高片材对卷材的贴合效率和良率。A further technical problem to be solved by the embodiments of the present invention is to provide an automatic bonding method to improve the bonding efficiency and yield of the sheets to the rolls.
为解决上述技术问题,本发明实施例首先提出以下技术方案:一种自动贴合机,用于将片材料带上待转贴的片材单元对应贴合于基材料带上的预定区域,包括:In order to solve the above-mentioned technical problems, the embodiment of the present invention first proposes the following technical solutions: an automatic laminating machine for laminating the sheet unit to be reposted on the sheet material belt to a predetermined area on the base material belt, including:
用于传送基材料带的基材料带收放机构;A base material belt retracting mechanism for conveying base material belts;
用于传送带有待转贴的片材单元的片材料带的片材料带收放机构;Sheet web retractor for conveying sheet webs with sheet units to be transferred;
设置于片材料带收放机构的中段且靠近基材料带收放机构的中段的剥离件,片材料带上待转贴的片材单元由剥离件从片材料带上剥离下来并对应落在基材料带收放机构传送来的基材料带预定区域上;The stripper is set in the middle section of the sheet material tape retractable mechanism and close to the middle section of the base material tape retractable mechanism. The sheet material unit to be transferred on the sheet material tape is peeled off from the sheet material tape by the stripper and falls on the base material correspondingly. The base material belt conveyed by the retractable mechanism is placed on the predetermined area;
贴合机构,设置于基材料带收放机构的中段并位于剥离件的下游侧,用于将片材单元贴合于基材料带的预定区域;以及The bonding mechanism is arranged in the middle section of the base material tape retracting mechanism and is located on the downstream side of the peeling member, and is used to bond the sheet unit to a predetermined area of the base material tape; and
控制系统,包括分别对片材料带和基材料带进行定位检测的片材检测组件和基材检测组件以及根据所述片材检测组件和基材检测组件的检测结果调节片材料带及/或基材料带的传送速度以使被剥离下来的片材单元对应落在基材料带预定区域上的控制器。The control system includes a sheet material detection component and a base material detection component that respectively perform position detection on the sheet material belt and the base material belt, and adjusts the sheet material belt and/or the base material belt according to the detection results of the sheet material detection component and the base material detection component. The conveying speed of the material belt is such that the peeled-off sheet material unit corresponds to the controller that falls on the predetermined area of the base material belt.
进一步地,所述片材检测组件安装于片材料带传送路径中剥离件的上游侧并以片材单元的前端缘或后端缘为定位检测点;所述基材检测组件安装于基材料带传送路径的上方并以基材料带上设置在预定区域侧边的定位孔为定位检测点。Further, the sheet material detection assembly is installed on the upstream side of the peeling part in the sheet material belt conveying path, and the front edge or rear end edge of the sheet material unit is used as the positioning detection point; the substrate detection assembly is installed on the base material belt Above the conveying path, the positioning hole provided on the side of the predetermined area on the base material belt is used as the positioning detection point.
进一步地,所述控制器包括用于接收、分析计算所述片材检测组件和基材检测组件的检测结果的可编程逻辑控制器以及根据可编程逻辑控制器的计算结果控制片材料带收放机构及/或基材料带收放机构的收放料速度的伺服控制器。Further, the controller includes a programmable logic controller for receiving, analyzing and calculating the detection results of the sheet detection component and the substrate detection component, and controlling the retraction and unwinding of the sheet material belt according to the calculation results of the programmable logic controller The servo controller of the feeding and unwinding speed of the mechanism and/or base material belt retracting and unwinding mechanism.
进一步地,所述剥离件通过角度调节组件安装于片材料带收放机构的中段,所述剥离件为前端缘为刀刃式边缘的薄片,所述片材料带贴附于剥离件的一侧表面移动,并在经过所述刀刃式边缘后转向贴附剥离件的另一侧表面移动。Further, the stripping piece is installed in the middle section of the sheet material strip retractable mechanism through an angle adjustment assembly, the stripping piece is a sheet with a knife-edge edge at the front end, and the stripping piece is attached to one side surface of the stripping piece move, and turn to move on the other side surface of the peel-off part after passing the knife-edge edge.
进一步地,所述自动贴合机还包括保护膜料卷收放机构和设于贴合机构下游侧以将保护膜料卷收放机构供应的保护膜贴合至基材料带的贴合有片材单元的一侧表面的保护膜贴合辊。Further, the automatic laminating machine also includes a protective film roll retracting mechanism and a laminating sheet arranged on the downstream side of the laminating mechanism to bond the protective film supplied by the protective film roll retracting mechanism to the base material belt. Protective film bonding roller on one side surface of the material unit.
进一步地,所述贴合机构包括位于基材料带移动路径上方的胶辊以及在控制器的控制下动作以驱动胶辊升降的气缸,所述胶辊在气缸的驱动下升降而对经过的基材料带及其上的片材单元进行压合。Further, the bonding mechanism includes a rubber roller located above the moving path of the base material belt and an air cylinder that acts to drive the rubber roller up and down under the control of the controller. The material web and the sheet material units on it are pressed together.
进一步地,所述片材料带收放机构包括:Further, the sheet material belt retracting mechanism includes:
片材料带放料轴,供成卷的带有片材单元的片材料带组装于其上并对外供应片材料带;The sheet material tape unwinding shaft, on which the rolled sheet material tape with sheet material unit is assembled and the sheet material tape is supplied externally;
片材料带收料轴,用于卷绕回收剥离了片材单元的片材料带;以及a sheet material belt take-up spool for rewinding the sheet material belt from which the sheet material unit has been stripped; and
片材料带传送辊,设于片材料带放料轴和片材料带收料轴之间用于牵引片材料带移动,所述片材料带传送辊又包括:上滚筒、中滚筒和下滚筒,其中,所述中滚筒由片材料带驱动件带动旋转,从片材料带放料轴输出的带有片材单元的片材料带从所述上滚筒和中滚筒之间穿过,而经剥离件剥离了片材单元的片材料带从中滚筒和下滚筒之间穿过并卷绕至片材料带收料轴上。The sheet material belt conveying roller is arranged between the sheet material belt discharging shaft and the sheet material belt receiving shaft for pulling the sheet material belt to move, and the sheet material belt conveying roller includes: an upper drum, a middle drum and a lower drum, Wherein, the middle roller is driven to rotate by the sheet material belt driving member, and the sheet material belt with the sheet material unit output from the sheet material belt discharge shaft passes between the upper roller and the middle roller, and passes through the stripping member. The sheet material belt stripped of the sheet material unit passes between the middle drum and the lower drum and is wound onto the sheet material belt take-up shaft.
另一方面,本发明实施例还提供一种贴合机的贴合方法,利用上述任意一项所述的自动贴合机进行片对卷贴合,该贴合方法包括步骤:On the other hand, the embodiment of the present invention also provides a laminating method of a laminating machine, using the automatic laminating machine described in any one of the above to perform sheet-to-roll laminating, the laminating method includes the steps of:
分别供应带有待转贴的片材单元的片材料带和用于转贴所述片材单元的基材料带;separately supplying a web of sheet material with sheet units to be transferred and a web of base material for transferring said sheet units;
分别对所述带有片材单元的片材料带和基材料带进行定位检测;Carrying out positioning detection on the sheet material belt and the base material belt with the sheet material unit respectively;
根据对片材料带和基材料带定位检测的结果,控制片材料带及/或基材料带的传送速度;Control the conveying speed of the sheet material belt and/or the base material belt according to the detection results of the positioning of the sheet material belt and the base material belt;
剥离片材料带上待转贴的片材单元,使被剥离下来的片材单元对应落在基材料带预定区域上;Peel off the sheet unit to be transferred on the sheet material belt, so that the peeled sheet unit falls on the predetermined area of the base material belt;
对载有片材单元的基材料带的预定区域施压,使片材单元贴合在基材料带的预定区域。Pressure is applied to a predetermined area of the base material belt carrying the sheet material unit, so that the sheet material unit is attached to the predetermined area of the base material belt.
进一步地,所述分别对片材料带和基材料带进行定位检测具体包括:Further, the positioning detection of the sheet material belt and the base material belt respectively includes:
以片材单元的前端缘或后端缘为定位检测点进行定位检测;及/或Perform positioning detection with the front edge or rear edge of the sheet unit as the positioning detection point; and/or
以基材料带上设置在预定区域侧边的定位孔为定位检测点进行定位检测。The positioning detection is carried out by using the positioning hole set on the side of the predetermined area on the base material belt as the positioning detection point.
进一步地,所述方法还包括:在基材料带的贴合有片材单元的一侧表面贴合保护膜。Further, the method further includes: pasting a protective film on the surface of the base material strip on which the sheet unit is pasted.
与现有技术相比,本发明实施例具有以下有益效果:本发明实施例通过设置剥离件来自动将片材单元从片材料带上剥离下来并通过控制系统调节控制片材料带及/或基材料带的传送速度使得剥离下来的片材单元能恰好落在基材料带的预定区域,即可再由贴合机构施压使片材单元和基材料带的预定区域对位贴合,自动化程度高,且自动控制片材单元和基材料带预定区域的对位,有效提升了对位精度和良率。Compared with the prior art, the embodiment of the present invention has the following beneficial effects: the embodiment of the present invention automatically peels off the sheet unit from the sheet material belt by setting the stripper and adjusts and controls the sheet material belt and/or the substrate through the control system. The conveying speed of the material belt is such that the stripped sheet unit can just fall on the predetermined area of the base material belt, and then press the laminating mechanism to make the sheet unit and the predetermined area of the base material belt aligned and bonded. High, and automatically control the alignment of the sheet unit and the predetermined area of the base material belt, effectively improving the alignment accuracy and yield.
附图说明Description of drawings
图1是现有技术中基材料带的结构示意图。Fig. 1 is a schematic structural diagram of a base material belt in the prior art.
图2是现有技术中片材料带的结构示意图。Fig. 2 is a schematic structural view of a sheet material belt in the prior art.
图3是现有技术中基材料带加工定位孔后的结构示意图。Fig. 3 is a structural schematic view of a base material strip processed with positioning holes in the prior art.
图4是本发明实施例所采用的基材料带的横截面视图。Figure 4 is a cross-sectional view of a strip of base material employed in an embodiment of the present invention.
图5是本发明实施例采用的片材料带的横截面视图。Figure 5 is a cross-sectional view of a strip of sheet material employed in an embodiment of the present invention.
图6是本发明自动贴合机一个实施例的主视图。Fig. 6 is a front view of an embodiment of the automatic laminating machine of the present invention.
图7是图6中Z部的局部放大图。Fig. 7 is a partially enlarged view of part Z in Fig. 6 .
图8是本发明自动贴合机一个实施例的立体图。Fig. 8 is a perspective view of an embodiment of the automatic laminating machine of the present invention.
图9是本发明自动贴合机的一个实施例中的控制系统的原理框图。Fig. 9 is a functional block diagram of the control system in an embodiment of the automatic laminating machine of the present invention.
图10是本发明自动贴合机的一个实施例中控制器的原理框图。Fig. 10 is a functional block diagram of the controller in an embodiment of the automatic laminating machine of the present invention.
图11是本发明自动贴合方法一个实施例的步骤流程图。Fig. 11 is a flow chart of the steps of an embodiment of the automatic bonding method of the present invention.
图12是本发明自动贴合方法一个实施例中步骤S2的具体步骤流程图。Fig. 12 is a flow chart of specific steps of step S2 in an embodiment of the automatic bonding method of the present invention.
图13是本发明自动贴合方法一个实施例增加的步骤S6的流程图。Fig. 13 is a flow chart of step S6 added in an embodiment of the automatic bonding method of the present invention.
具体实施方式detailed description
下面结合附图和具体实施例对本发明作进一步详细说明。应当理解,以下的示意性实施例及说明仅用来解释本发明,并不作为对本发明的限定,而且,在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互结合。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments. It should be understood that the following exemplary embodiments and descriptions are only used to explain the present invention, not as a limitation to the present invention, and, in the case of no conflict, the embodiments in the present invention and the features in the embodiments can be combined with each other .
为了更清楚的说明结构位置关系,在无特别说明的情况下,下文中提及的“前”均为料带传送前行的方向,“后”为与传送前行方向相反的方向,“下游侧”、“上游侧”是按照料带行进方向,料带先经过的位置为上游侧,料带后经过的位置为下游侧。In order to illustrate the positional relationship of the structure more clearly, unless otherwise specified, the "front" mentioned below refers to the forward direction of the material belt conveying, the "rear" refers to the direction opposite to the forward direction of conveying, and the "downstream "Side" and "upstream side" refer to the direction of travel of the material belt, the position where the material belt passes first is the upstream side, and the position where the material belt passes after is the downstream side.
结合图2至图5所示,本实施例中涉及三种料带:基材料带、片材料带和保护膜料带(图未示出)。其中,本发明所涉及的基材料带和图3所示的现有技术中的基材料带7相同,本发明所涉及的基材料带和图2所示的现有技术中的片材料带8相同。此外,还需要说明的是,所谓相应的料带通常会绕成卷以方便存放、搬运,料卷和料带仅是在形态上稍有不同,但在本质上仍属于同一物体。As shown in FIG. 2 to FIG. 5 , this embodiment involves three kinds of tapes: base material tape, sheet material tape and protective film tape (not shown). Wherein, the base material band involved in the present invention is the same as the base material band 7 in the prior art shown in FIG. same. In addition, it should be noted that the so-called corresponding material tapes are usually wound into rolls to facilitate storage and transportation. The material rolls and material tapes are only slightly different in shape, but they still belong to the same object in essence.
结合图4所示,所述基材料带7具体包括:底层离型膜71、上层离型膜72和设置于底层离型膜71和上层离型膜72之间的双面胶层73。该双面胶层73的位置即为预定区域70,且该预定区域70与片材单元80的大小对应。其中,基材料带7上设有多组定位孔74,每组定位孔74对应一个预定区域70。本实施例中,每组定位孔74为两个,分设于该预定区域70宽度方向上的两侧。As shown in FIG. 4 , the base material belt 7 specifically includes: a bottom release film 71 , an upper release film 72 and a double-sided adhesive layer 73 arranged between the bottom release film 71 and the upper release film 72 . The position of the double-sided adhesive layer 73 is the predetermined area 70 , and the predetermined area 70 corresponds to the size of the sheet unit 80 . Wherein, multiple sets of positioning holes 74 are provided on the base material strip 7 , and each set of positioning holes 74 corresponds to a predetermined area 70 . In this embodiment, each set of positioning holes 74 is two, which are respectively arranged on two sides of the predetermined area 70 in the width direction.
结合图5所示,所述片材料带8具体包括:底层离型膜81和上层的若干个片材单元82。该若干个片材单元82在片材料带8的长度方向上间隔布置,既可以等距离布置,也可以不等距布置。设定一片材单元82传送方向的前端缘为Y向边缘,传送方向前后相邻的两个片材单元82的Y向边缘的距离为送料长度X。As shown in FIG. 5 , the sheet material belt 8 specifically includes: a bottom release film 81 and several sheet material units 82 on the upper layer. The several sheet units 82 are arranged at intervals in the length direction of the sheet material belt 8 , and can be arranged equidistantly or not equidistantly. The front end edge of the sheet unit 82 in the conveying direction is set as the Y-direction edge, and the distance between the Y-direction edges of two adjacent sheet material units 82 in the conveying direction is the feeding length X.
结合图6所示,本发明涉及的保护膜料带9包括:上层的离型膜90和下层的保护膜92。保护膜可以从离型膜剥离下来再转贴至对应需要保护的基材料带7表面。As shown in FIG. 6 , the protective film material tape 9 involved in the present invention includes: an upper release film 90 and a lower protective film 92 . The protective film can be peeled off from the release film and then transferred to the corresponding surface of the base material belt 7 that needs to be protected.
本发明实施例提供的自动贴合机适用于片材对卷材(料带)的贴合生产,即:将片材料带8上的片材单元80(片材)取下并对应贴合至基材料带7(卷材)上的预定区域70,并可进一步在已贴合片材单元的基材料带7上贴上由保护膜料带提供的保护膜。The automatic laminating machine provided in the embodiment of the present invention is suitable for laminating production of sheets to rolls (tapes), that is, the sheet unit 80 (sheet) on the sheet material belt 8 is removed and bonded to the The predetermined area 70 on the base material belt 7 (coil), and the protective film provided by the protective film material belt can be pasted on the base material belt 7 of the bonded sheet unit.
结合图6至图9所示,本发明实施例提供一种自动贴合机,用于将片材料带8上待转贴的片材单元80对应贴合于基材料带7上的预定区域70,包括:As shown in FIG. 6 to FIG. 9 , the embodiment of the present invention provides an automatic laminating machine for laminating the sheet unit 80 to be reposted on the sheet material belt 8 to the predetermined area 70 on the base material belt 7 , include:
用于传送基材料带7的基材料带收放机构1;A base material tape retractable mechanism 1 for conveying the base material tape 7;
用于传送带有待转贴的片材单元80的片材料带8的片材料带收放机构2;A sheet material belt retracting mechanism 2 for conveying a sheet material belt 8 with a sheet material unit 80 to be reposted;
剥离件3,设置于片材料带收放机构2的中段且靠近基材料带收放机构1的中段,片材料带8上待转贴的片材单元80由剥离件3从片材料带8上剥离下来并对应落在基材料带收放机构1传送来的基材料带7预定区域70上;The peeling part 3 is arranged in the middle section of the sheet material tape retractable mechanism 2 and is close to the middle section of the base material tape retractable mechanism 1, and the sheet material unit 80 to be reposted on the sheet material tape 8 is peeled off from the sheet material tape 8 by the peeling part 3 Come down and correspondingly fall on the predetermined area 70 of the base material belt 7 conveyed by the base material belt retracting mechanism 1;
贴合机构4,设置于基材料带收放机构1的中段并位于剥离件3的下游侧,用于将片材单元80贴合于基材料带7的预定区域70;以及The bonding mechanism 4 is arranged in the middle section of the base material tape storage mechanism 1 and is located on the downstream side of the peeling member 3, and is used to bond the sheet unit 80 to the predetermined area 70 of the base material tape 7; and
控制系统5,包括分别对片材料带8和基材料带7进行定位检测的片材检测组件50和基材检测组件52以及根据所述片材检测组件50和基材检测组件52的检测结果调节片材料带8的传送速度以使被剥离下来的片材单元80对应落在基材料带7预定区域70上的控制器54。The control system 5 includes a sheet detection component 50 and a base material detection component 52 that respectively perform position detection on the sheet material belt 8 and the base material belt 7 and adjusts according to the detection results of the sheet material detection component 50 and the base material detection component 52. The conveying speed of the sheet material belt 8 is such that the peeled sheet material unit 80 corresponds to the controller 54 falling on the predetermined area 70 of the base material belt 7 .
本发明实施例通过设置剥离件3来自动将片材单元80从片材料带8上剥离下来并通过控制系统5调节控制片材料带8的传送速度使得剥离下来的片材单元80能恰好落在基材料带7的预定区域70,即可再由贴合机构4施压使片材单元80和基材料带7的预定区域70对位贴合,自动化程度高,且自动控制片材单元80和基材料带7预定区域70的对位,有效提升了对位精度和良率。In the embodiment of the present invention, the sheet unit 80 is automatically peeled off from the sheet material belt 8 by setting the stripper 3, and the conveying speed of the sheet material belt 8 is adjusted and controlled by the control system 5 so that the peeled sheet unit 80 can just fall on the The predetermined area 70 of the base material belt 7 can then be pressed by the laminating mechanism 4 to make the sheet unit 80 and the predetermined area 70 of the base material belt 7 aligned and bonded, with a high degree of automation, and the automatic control of the sheet unit 80 and The alignment of the predetermined area 70 of the base material strip 7 effectively improves alignment accuracy and yield.
可以理解的是,所述自动贴合机还可进一步包括机架6,所述机架6可为铝合金框架结构,连接强度强,机架可包括支撑脚61、工作台面62、支架63和行走轮64等,机架6的各部件之间可采用可拆式连接,共同构成用于承载安装上述基材料带收放机构1、片材料带收放机构2、剥离件3、贴合机构4和控制系统5等构件的基座。所述机架6上还可设有操作台65以便手动设置及查看相关运行参数。It can be understood that the automatic laminating machine can further include a frame 6, which can be an aluminum alloy frame structure with strong connection strength. Walking wheel 64 etc., can adopt detachable connection between each parts of frame 6, constitute together and be used for carrying and installing above-mentioned base material belt retractable mechanism 1, sheet material belt retractable mechanism 2, peeling part 3, bonding mechanism 4 and the base of the control system 5 and other components. An operation console 65 can also be provided on the frame 6 so as to manually set and view relevant operating parameters.
在所述基材料带收放机构1、片材料带收放机构2的传送路径上可以分别设置至少一个负压吸附板,例如图8所示实施例中,基材料带收放机构1中设置有负压吸附板10,片材料带收放机构2中设置有负压吸附板20,负压吸附板10、20的表面均分别开设有负压吸附孔(图未标号),且所述负压吸附孔与负压装置67相连,负压装置67工作将使得负压吸附孔产生适度的负压吸力,从而使被传送的料带(基材料带7或片材料带8)在行经此负压吸附板10、20时能平贴负压吸附板10、20表面行进,有利于提升料带的传送平稳性,进而有利于整体的对位和贴合精确的提升。At least one negative pressure adsorption plate can be set respectively on the transmission paths of the base material belt retracting mechanism 1 and the sheet material belt retracting mechanism 2, for example, in the embodiment shown in Figure 8, the base material belt retracting mechanism 1 is provided with There is a negative pressure adsorption plate 10, and a negative pressure adsorption plate 20 is arranged in the sheet material belt retracting mechanism 2. The surfaces of the negative pressure adsorption plates 10 and 20 are respectively provided with negative pressure adsorption holes (not labeled in the figure), and the negative pressure adsorption plates The pressure adsorption hole is connected with the negative pressure device 67, and the operation of the negative pressure device 67 will cause the negative pressure adsorption hole to generate moderate negative pressure suction, so that the conveyed material belt (base material belt 7 or sheet material belt 8) will pass through this negative pressure. When the adsorption plates 10, 20 are pressed, they can move flat against the surface of the negative pressure adsorption plates 10, 20, which is beneficial to improving the stability of the conveying of the material belt, and further conducive to the improvement of the overall alignment and fitting accuracy.
在本发明一个具体实施例中,所述片材检测组件50安装于片材料带8传送路径中剥离件3的上游侧并以片材单元80的前端缘或后端缘为定位检测点,在采用如图2所示的的片材料带8时,是以片材单元80的前端缘的Y向边缘作为定位检测点。通过对Y向边缘进行检测,从而可以及时地检测到在片材料带8传送过程中每一片材单元80的位置,通常地,片材检测组件50和剥离件3均是固定安装的,即两者间的距离是恒定的,因此,由此即可由控制系统5的控制器54根据Y向边缘距离剥离件3的距离以及基材料带7上的与所述检测到的片体单元80对应的预定区域70运行到剥离件3下方的时间来确定片材料带8接下来需要的传送速度,以确保所检测到的片材单元80在传送到剥离件3处进行剥离时,剥离下来的片材单元80能精确对位地落在剥离件3下方的基材料带的预定区域70中。可见,由于相邻两片材单元80的间距是不等距的,片材料带8的传送将会是一个不断变速的过程。In a specific embodiment of the present invention, the sheet detection assembly 50 is installed on the upstream side of the peeling member 3 in the conveying path of the sheet material belt 8 and uses the front edge or the rear end edge of the sheet unit 80 as the positioning detection point. When using the sheet material belt 8 as shown in FIG. 2 , the Y-direction edge of the front edge of the sheet unit 80 is used as the positioning detection point. By detecting the Y-direction edge, the position of each sheet unit 80 in the conveying process of the sheet material belt 8 can be detected in time. Generally, the sheet detection assembly 50 and the peeling member 3 are fixedly installed, that is, The distance between the two is constant, therefore, the controller 54 of the control system 5 can use the distance from the Y-direction edge to the peeling member 3 and the corresponding position on the base material belt 7 to the detected sheet unit 80. The time when the predetermined area 70 of the predetermined area 70 runs below the peeling member 3 is used to determine the next required conveying speed of the sheet material belt 8, so as to ensure that the detected sheet unit 80 is conveyed to the peeling member 3 for peeling, the peeled sheet The material unit 80 can fall in the predetermined area 70 of the base material strip under the peeling member 3 in an accurate alignment. It can be seen that since the distance between two adjacent sheet material units 80 is not equidistant, the transmission of the sheet material belt 8 will be a process of constantly changing speed.
而在本发明另一个实施例中,所述基材检测组件52安装于基材料带7传送路径的上方并以基材料带7上设置在预定区域70侧边的定位孔74为定位检测点。通常地,基材料带7上的预定区域70是在基材料带7的长度方向上等距分布的,而且基材料带7通常也是匀速传送的,通过对定位孔74的检测,即可由控制系统5的控制器54精确地计算出每一个预定区域运行到剥离件3下方所需的时间,由此为控制系统5的控制器54确定片材料带8接下来所需的传送速度提供重要的参数依据。In another embodiment of the present invention, the base material detection assembly 52 is installed above the conveying path of the base material belt 7 and uses the positioning hole 74 on the side of the predetermined area 70 on the base material belt 7 as a positioning detection point. Usually, the predetermined area 70 on the base material strip 7 is equidistantly distributed on the length direction of the base material strip 7, and the base material strip 7 is also conveyed at a constant speed usually, by detecting the positioning hole 74, it can be determined by the control system The controller 54 of 5 accurately calculates the time required for each predetermined area to run under the peeling member 3, thereby providing important parameters for the controller 54 of the control system 5 to determine the next required conveying speed of the sheet material belt 8 in accordance with.
在本发明的一个实施例中,如图10所示,所述控制器54包括用于接收、分析计算所述片材检测组件50和基材检测组件52的检测结果的可编程逻辑控制器540以及根据可编程逻辑控制器540的计算结果控制片材料带收放机构2及/或基材料带收放机构1的收放料速度的伺服控制器542。通常情况下,通过单独调整片材料带收放机构2或者基材料带收放机构1的收放料速度即可达到精确对位的效果,而且优先调整片材料带收放机构2的收放料速度。但是,在一些特殊情况下,例如:单独调整片材料带收放机构2或者基材料带收放机构1的收放料速度有可能导致对位精确下降,或者影响设备运行的稳定性等时,也可以同时来调整片材料带收放机构2和基材料带收放机构1的收放料速度。In one embodiment of the present invention, as shown in FIG. 10 , the controller 54 includes a programmable logic controller 540 for receiving, analyzing and calculating the detection results of the sheet detection component 50 and the substrate detection component 52 And a servo controller 542 that controls the feeding and unwinding speed of the sheet material tape retracting mechanism 2 and/or the base material tape retracting mechanism 1 according to the calculation result of the programmable logic controller 540 . Under normal circumstances, the effect of precise alignment can be achieved by individually adjusting the retracting and discharging speed of the sheet material belt retracting mechanism 2 or the base material belt retracting mechanism 1, and the adjustment of the retracting and discharging mechanism 2 of the sheet material belt is given priority speed. However, in some special cases, for example: adjusting the speed of retracting and unwinding mechanism 2 of sheet material belt or base material belt retracting and unwinding mechanism 1 alone may lead to a decrease in alignment accuracy, or affect the stability of equipment operation, etc. It is also possible to adjust the retracting and unwinding speeds of the sheet material tape retracting mechanism 2 and the base material tape retracting mechanism 1 at the same time.
在本发明的一个可选实施例,所述剥离件3为前端缘为刀刃式边缘的薄片,所述片材料带8贴附于剥离件3的一侧表面移动,并在经过所述刀刃式边缘后转向贴附剥离件3的另一侧表面移动,由于片材单元80与片材料带8的粘合力有限,在经过刀刃式边缘时,片材单元80将会逐步与片材料带8分离,由于片材单元80还未运行到所述刀刃式边缘处的后端仍然和片材料带8粘合一体,因此片材单元80将会沿剥离件3一侧表面方向向下移动从而落在剥离件3下方经过的基材料带7的预定区域70上。而在片体单元80接触到基材料带7时,片体料带8和基材料带7的传送速度应当一致,才能保证剥离下来的片体单元80能对位准确且稳定地落在基材料带7的预定区域70上。如上所述,片体料带8和基材料带7的传送速度可以通过控制器来实现调节,而且,片体单元80自剥离件3剥离下来后运行到与基材料带7接触的距离是恒定的,控制器根据片体料带8的传送速度可以计算出此距离的运行时间,进而可以有效提前控制,使片体单元80在接触到基材料带7时片体料带8的传送速度与基材料带的传送速度达到一致。In an optional embodiment of the present invention, the peeling member 3 is a thin sheet whose front edge is a knife-edge edge, and the sheet material belt 8 is attached to one side surface of the peeling member 3 and moves, and passes through the knife-edge edge. After the edge turns to move on the other side surface of the sticking stripper 3, because the adhesive force between the sheet unit 80 and the sheet material band 8 is limited, when passing through the knife-edge edge, the sheet unit 80 will be gradually attached to the sheet material band 8. Separation, because the rear end of the sheet unit 80 that has not yet run to the edge of the knife edge is still bonded with the sheet material belt 8, so the sheet unit 80 will move downward along the direction of the side surface of the peeling member 3 so as to fall. On the predetermined area 70 of the base material web 7 passing under the stripping element 3 . And when the sheet unit 80 contacts the base material belt 7, the conveying speeds of the sheet material belt 8 and the base material belt 7 should be consistent, so as to ensure that the stripped sheet unit 80 can fall on the base material accurately and stably. on the predetermined area 70 of the belt 7. As mentioned above, the conveying speed of the sheet material tape 8 and the base material tape 7 can be adjusted by the controller, and the distance that the sheet unit 80 runs to the contact with the base material tape 7 after peeling off from the peeling member 3 is constant. Yes, the controller can calculate the running time of this distance according to the transmission speed of the sheet material belt 8, and then can effectively control in advance, so that when the sheet body unit 80 contacts the base material belt 7, the transmission speed of the sheet material belt 8 is the same as The conveying speed of the base material strip is consistent.
在本发明的一个可选实施例中,所述剥离件3还通过角度调节组件安装于片材料带收放机构2的中段,由此可以根据加工的产品的变化而在调试阶段灵活地调整剥离件3的角度,也就对应起到调整剥离件3与基材料带7之间距离的效果,从而提高了自动贴合机的兼容性。In an optional embodiment of the present invention, the peeling member 3 is also installed in the middle section of the sheet material belt retracting mechanism 2 through an angle adjustment assembly, so that the peeling member 3 can be flexibly adjusted during the commissioning stage according to the change of the processed product. The angle of the part 3 corresponds to the effect of adjusting the distance between the peeling part 3 and the base material belt 7, thereby improving the compatibility of the automatic laminating machine.
在本发明的一个可选实施例中,所述贴合机构4包括位于基材料带7移动路径上方的胶辊40以及在控制器54的控制下动作以驱动胶辊40升降的气缸42,所述胶辊40在气缸42的驱动下升降而对经过的基材料带7及其上的片材单元80进行压合。通过采用由气缸42带动胶辊40升降进行压合,可以很好适应各种规格的产品加工需求,而且控制方便。In an optional embodiment of the present invention, the laminating mechanism 4 includes a rubber roller 40 located above the moving path of the base material belt 7 and an air cylinder 42 that acts to drive the rubber roller 40 up and down under the control of the controller 54. The rubber roller 40 is driven up and down by the air cylinder 42 to press the passing base material belt 7 and the sheet unit 80 thereon. By using the cylinder 42 to drive the rubber roller 40 to lift up and down for pressing, it can well meet the processing requirements of products of various specifications, and the control is convenient.
在本发明的一个可选实施例中,所述自动贴合机还可进一步包括设置于机架6上的保护膜料卷收放机构67和保护膜贴合辊68,保护膜料卷收放机构67包括:保护膜料卷放料轴670和离型膜收料轴672。保护膜料卷放料轴670输出的保护膜料带的离型膜90由离型膜收料轴672卷绕回收,而保护膜92则被输送至保护膜贴合辊68处贴合至已经贴合有片材单元80的基材料带7的表面,具体是贴合在设有片材单元80的一侧表面,从而由保护膜92对贴合好的片材单元80进行有效保护。In an optional embodiment of the present invention, the automatic laminating machine can further include a protective film roll retracting mechanism 67 and a protective film bonding roller 68 arranged on the frame 6, and the protective film roll retracting The mechanism 67 includes: a protective film roll unwinding shaft 670 and a release film receiving shaft 672 . The release film 90 of the protective film material strip output by the protective film roll unwinding shaft 670 is rewound by the release film rewinding shaft 672, and the protective film 92 is transported to the protective film laminating roller 68 and bonded to the The surface of the base material belt 7 on which the sheet unit 80 is bonded is specifically bonded to the side surface on which the sheet unit 80 is provided, so that the bonded sheet unit 80 is effectively protected by the protective film 92 .
在本发明一个可选实施例中,所述基材料带收放机构1具体可包括基材料带放料轴11、基材料带收料轴12、上层离型膜收料轴13以及由基材料带驱动件(图未示出)带动以牵引基材料带移动的基材料带传送辊14。通过基材料带传送辊13带动基材料带7实现基材料带的传送。In an optional embodiment of the present invention, the base material belt retracting mechanism 1 may specifically include a base material belt unwinding shaft 11, a base material belt receiving shaft 12, an upper release film receiving shaft 13, and a base material belt receiving shaft 13. The belt driving member (not shown in the figure) drives the base material belt conveying roller 14 which moves to pull the base material belt. The base material belt 7 is driven by the base material belt conveying roller 13 to realize the transmission of the base material belt.
在本发明一个可选实施例中,所述片材料带收放机构2包括:In an optional embodiment of the present invention, the sheet material belt retracting mechanism 2 includes:
片材料带放料轴21,供成卷的带有片材单元80的片材料带8组装于其上并对外供应片材料带8;The sheet material belt unwinding shaft 21, the sheet material belt 8 with the sheet material unit 80 for rolls is assembled thereon and the sheet material belt 8 is externally supplied;
片材料带收料轴23,用于卷绕回收剥离了片材单元80的片材料带8;以及The sheet material tape take-up shaft 23 is used for winding and recovering the sheet material tape 8 stripped of the sheet material unit 80; and
片材料带传送辊25,设于片材料带放料轴21和片材料带收料轴23之间用于牵引片材料带8移动,所述片材料带传送辊25又包括:上滚筒250、中滚筒252和下滚筒254,所述中滚筒252由片材料带驱动件256带动旋转,从片材料带放料轴21输出的带有片材单元80的片材料带8从所述上滚筒250和中滚筒252之间穿过,而经剥离件3剥离了片材单元80的片材料带8再从中滚筒252和下滚筒254之间穿过并卷绕至片材料带收料轴22上。The sheet material belt conveying roller 25 is located between the sheet material belt discharging shaft 21 and the sheet material belt receiving shaft 23 for pulling the sheet material belt 8 to move, and the sheet material belt conveying roller 25 includes: an upper cylinder 250, The middle drum 252 and the lower drum 254, the middle drum 252 is driven to rotate by the sheet material belt driving member 256, and the sheet material belt 8 with the sheet material unit 80 output from the sheet material belt discharge shaft 21 is fed from the upper drum 250 and the middle drum 252 , and the strip 8 stripped of the sheet unit 80 by the stripper 3 then passes between the middle drum 252 and the lower drum 254 and is wound onto the sheet material band take-up shaft 22 .
通过将片材料带传送辊25设计为相互配合的上滚筒250、中滚筒2452和下滚筒254,结构更为简洁,有效节省空间,也方便后续维护。By designing the sheet material belt conveying roller 25 as an upper roller 250 , a middle roller 2452 and a lower roller 254 that cooperate with each other, the structure is more concise, the space is effectively saved, and subsequent maintenance is also convenient.
另一方面,本发明实施例还提供一种自动贴合方法,利用上述任意一项所述的自动贴合机进行片对卷贴合,如图11所示,所述自动贴合方法包括步骤:On the other hand, the embodiment of the present invention also provides an automatic laminating method, using the automatic laminating machine described in any one of the above to perform sheet-to-roll lamination, as shown in Figure 11, the automatic laminating method includes the steps :
步骤S1,分别供应带有待转贴的片材单元80的片材料带8和用于转贴所述片材单元80的基材料带7;Step S1, respectively supplying the sheet material strip 8 with the sheet unit 80 to be reposted and the base material strip 7 for reposting the sheet unit 80;
步骤S2,分别对所述带有片材单元a的片材料带8和基材料带7进行定位检测;Step S2, performing positioning detection on the sheet material belt 8 and the base material belt 7 with the sheet material unit a respectively;
步骤S3,根据对片材料带8和基材料带7定位检测的结果,控制片材料带8和基材料带7的传送速度;Step S3, according to the result of the position detection of the sheet material belt 8 and the base material belt 7, control the conveying speed of the sheet material belt 8 and the base material belt 7;
步骤S4,剥离片材料带8上待转贴的片材单元80,使被剥离下来的片材单元80对应落在基材料带7预定区域70上;Step S4, peeling off the sheet unit 80 to be reposted on the sheet material belt 8, so that the peeled sheet unit 80 falls on the predetermined area 70 of the base material belt 7;
步骤S5,对载有片材单元80的基材料带7的预定区域70施压,使片材单元80贴合在基材料带7的预定区域70。In step S5 , pressure is applied to the predetermined area 70 of the base material belt 7 carrying the sheet unit 80 , so that the sheet unit 80 is attached to the predetermined area 70 of the base material belt 7 .
本实施例通过对片材料带8和基材料带7定位检测的结果,控制片材料带8和基材料带7的传送速度,可以很好地保证片材单元80从片材料带8上剥离下来后对应落在基材料带7预定区域70上,进而即可施压使片材单元80和基材料带7的预定区域70对位贴合,整个过程自动化程度高,且自动控制片材单元80和基材料带7预定区域70的对位,有效提升了对位精度和良率。In this embodiment, by controlling the conveying speeds of the sheet material belt 8 and the base material belt 7 based on the results of the positioning detection of the sheet material belt 8 and the base material belt 7, it is possible to ensure that the sheet material unit 80 is peeled off from the sheet material belt 8 After that, it falls on the predetermined area 70 of the base material belt 7 correspondingly, and then pressure can be applied to make the sheet unit 80 and the predetermined area 70 of the base material belt 7 aligned and bonded. The whole process is highly automated, and the sheet unit 80 is automatically controlled. The alignment with the predetermined area 70 of the base material strip 7 effectively improves alignment accuracy and yield.
在本发明一个可选实施例中,所述步骤S2可进一步具体包括:In an optional embodiment of the present invention, the step S2 may further specifically include:
步骤S21,以片材单元的前端缘或后端缘为定位检测点进行定位检测;及/或Step S21, using the front edge or rear edge of the sheet unit as a positioning detection point to perform positioning detection; and/or
步骤S22,以基材料带上设置在预定区域一侧的定位孔为定位检测点进行定位检测。In step S22, the positioning detection is performed using the positioning hole set on one side of the predetermined area on the base material strip as the positioning detection point.
通过分别以片材单元的前端缘或后端缘以及基材料带上设置在预定区域一侧的定位孔作为定位检测点进行定位检测,可以为后续的速度调节提供有效的参数依据,从而可以很好地提高片体单元80和预定区域70的对位控制精度。By using the front edge or rear end edge of the sheet unit and the positioning holes on the side of the predetermined area on the base material belt as the positioning detection points for positioning detection, effective parameter basis can be provided for subsequent speed adjustment, so that it can be easily The alignment control accuracy of the sheet unit 80 and the predetermined area 70 is better improved.
在本发明一个可选实施例中,在步骤S5之后,还可进一步进行如图6所示的步骤S6:在基材料带7的贴合有片材单元80的一侧表面贴合保护膜92。从而可以由保护膜92对贴合好的片材单元80进行有效保护。In an optional embodiment of the present invention, after step S5, step S6 as shown in FIG. 6 can be further carried out: a protective film 92 is pasted on the surface of the side surface of the base material belt 7 pasted with the sheet unit 80 . Therefore, the laminated sheet unit 80 can be effectively protected by the protective film 92 .
虽然已参照以上典型实施方式描述了本发明,但应当理解,所用的术语是说明和示例性、而非限制性的术语。由于本发明能够以多种形式具体实施而不脱离发明的精神或实质,所以应当理解,上述实施方式不限于任何前述的细节,而应在随附权利要求所限定的精神和范围内广泛地解释,因此落入权利要求或其等效范围内的全部变化和改型都应为随附权利要求所涵盖。While the invention has been described with reference to the foregoing exemplary embodiments, it is to be understood that the terms which have been used are those of description and illustration, rather than of limitation. Since the present invention can be embodied in many forms without departing from the spirit or essence of the invention, it should be understood that the above-described embodiments are not limited to any of the foregoing details, but should be construed broadly within the spirit and scope of the appended claims. , all changes and modifications falling within the scope of the claims or their equivalents shall be covered by the appended claims.
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Application publication date: 20170322 |