CN104057079A - Rectangular coordinate slag-off robot for aluminum pig casting machine - Google Patents
Rectangular coordinate slag-off robot for aluminum pig casting machine Download PDFInfo
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- CN104057079A CN104057079A CN201410322131.1A CN201410322131A CN104057079A CN 104057079 A CN104057079 A CN 104057079A CN 201410322131 A CN201410322131 A CN 201410322131A CN 104057079 A CN104057079 A CN 104057079A
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Abstract
A rectangular coordinate slag-off robot for an aluminum pig casting machine comprises a main machine frame, a horizontal longitudinal Y-axis assembly, a transverse X-axis assembly, a vertical up-and-down Z-axis assembly and a pneumatic slag-off mechanical arm assembly. The horizontal longitudinal Y-axis assembly comprises a Y-axis linear guide rail I, a Y-axis linear guide rail II, a Y-axis motor speed reducer, a Y-axis synchronous chain, a Y-axis chain wheel and a Y-axis sliding block. The transverse X-axis assembly comprises an X-axis linear guide rail, an X-axis motor speed reducer, an X-axis synchronous chain, an X-axis chain wheel and an X-axis sliding block. The vertical up-and-down Z-axis assembly comprises a Z-axis linear guide rail I, a Z-axis linear guide rail II, a Z-axis motor speed reducer, a Z-axis synchronous chain, a Z-axis chain wheel and a Z-axis sliding block. According to the slag-off mechanical arm assembly, a connection board and a pneumatic unit bottom board are installed on a slag-off hand frame, a pneumatic unit is installed on the pneumatic unit bottom board, and the pneumatic unit is connected with a pneumatic supporting claw and a pneumatic brush. According to the rectangular coordinate slag-off robot, full automatic operation is achieved, manual auxiliary operation is not needed, potential safety hazards can be eliminated, efficiency is high, and quality is good.
Description
Technical field
The invention relates to a kind of for electrolytic aluminium factory aluminum ingot casting production aluminium liquid surface scum, oxide layer removing equipment, its function is to flow into through chute, aluminium liquid distributor the residue thing that in the operating mold cavity of pig moulding machine, aluminium liquid surface produces from holding furnace, clear by the aluminium pig casting machine rectangular co-ordinate robot that skims, improve aluminium ingot surface quality.
Background technology
The station of skimming in aluminium ingot ingot casting production process at present only depends on manually and manually completes, and because this station operating personnel is directly in the face of the aluminium liquid above up to 730 DEG C, high temperature aluminum liquid can produce blast after meeting water, causes casualties and device damage.Working environment is very severe, aluminium liquid splashes, and the personnel that often cause scald, belong to high-risk operations district, there is great potential safety hazard, per tour at least needs to be equipped with 2 people and completes above the operation of skimming, manually skim and can not meet that ingot casting demand, the efficiency of high production capacity is low, of poor quality, operating cost is high, etc. shortcoming far away.
Summary of the invention
In order to solve the problem of above-mentioned existence, the invention provides a kind of aluminium pig casting machine rectangular co-ordinate robot that skims, and this product, without human assistance operation, can eliminate safe hidden trouble, and efficiency is high, quality good.
The object of the invention is achieved through the following technical solutions: the aluminium pig casting machine rectangular co-ordinate robot that skims, is characterized in that: comprise main machine frame, the longitudinal Y-axis assembly of level, laterally X-axis assembly, Z axis assembly and pneumatic cinder-removing manipulator assembly vertically;
The longitudinal Y-axis assembly of described level, comprises Y-axis line slideway I, Y-axis line slideway II, y-axis motor reductor, the synchronous chain of Y-axis, Y-axis sprocket wheel, Y-axis slide block; Y-axis line slideway I, Y-axis line slideway II are bolted on main machine frame, y-axis motor reductor is connected with Y-axis line slideway I, Y-axis line slideway II by Y-axis shaft coupling, in Y-axis line slideway I, Y-axis line slideway II, the synchronous chain of Y-axis, Y-axis sprocket wheel, Y-axis slide block is installed respectively;
Described horizontal X-axis assembly, comprises X-axis line slideway, comprises X-axis line slideway, X-axis motor reducer, the synchronous chain of X-axis, X-axis sprocket wheel, X-axis slide block; X-axis line slideway is driven by X-axis motor reducer, and the synchronous chain of X-axis, X-axis sprocket wheel, X-axis slide block are installed on X-axis line slideway;
The described assembly of Z axis vertically, comprises Z axis line slideway I, Z axis line slideway II, Z axis motor reducer, the synchronous chain of Z axis, Z axis sprocket wheel, Z axis slide block; Z axis motor reducer is connected with Z axis line slideway I by Z axis shaft coupling, in Z axis line slideway I, Z axis line slideway II, the synchronous chain of Z axis, Z axis sprocket wheel, Z axis slide block is installed respectively;
Described cinder-removing manipulator assembly, is on hand framework, connecting plate, pneumatic unit base plate to be installed skimming, and on pneumatic unit base plate, pneumatic unit is installed, and pneumatic unit is connected with pneumatic claw and pneumatic hairbrush;
Described Y-axis line slideway I, Y-axis line slideway II are connected with X-axis line slideway by Y-axis slide block respectively; Z axis line slideway I, Z axis line slideway II are connected with X-axis line slideway by Z axis slide block respectively; Described X-axis line slideway is connected with the hand framework of skimming by X-axis slide block.
The beneficial effect of the invention: this aluminium pig casting machine rectangular co-ordinate skim robot level longitudinally, laterally and vertical up-or-down movement all adopt the motor reducer of line slideway to be controlled by the built-in PLC of switch board, realized the automation of skimming.Can, according to its speed of service of ingot casting production capacity adjustment, adapt to the demand of skimming of different production capacities, efficiency is high, aluminium ingot lustrous surface quality is good, use manpower and material resources sparingly, and has realized unmanned, has eliminated potential safety hazard.Put in place precisely, action is coherent to be coordinated, and only needs regular maintenance without maintenance.This aluminum ingot continuous-casting machine rectangular co-ordinate robot that skims, integrates programming Control and SERVO CONTROL, has filled up domestic blank, has terminated by the history of manually skimming, and its social benefit is more remarkable.
Brief description of the drawings
Fig. 1 is the structural representation of the invention.
Fig. 2 is the structural representation of cinder-removing manipulator assembly in Fig. 1.
Fig. 3 is side view in Fig. 2.
Fig. 4 is the electric control schematic diagram of the invention.
Detailed description of the invention
The aluminium pig casting machine rectangular co-ordinate robot that skims, comprises main machine frame 15, the longitudinal Y-axis assembly of level, laterally X-axis assembly, Z axis assembly and pneumatic cinder-removing manipulator assembly vertically;
The longitudinal Y-axis assembly of described level, comprises Y-axis line slideway I 16, Y-axis line slideway II 17, y-axis motor reductor 12, the synchronous chain 9 of Y-axis, Y-axis sprocket wheel 10, Y-axis slide block 11; Y-axis line slideway I 16, Y-axis line slideway II 17 are bolted on main machine frame 15, y-axis motor reductor 12 is connected with Y-axis line slideway I 16, Y-axis line slideway II 17 by Y-axis shaft coupling 13, in Y-axis line slideway I 16, Y-axis line slideway II 17, the synchronous chain 9 of Y-axis, Y-axis sprocket wheel 10, Y-axis slide block 11 is installed respectively;
Described horizontal X-axis assembly, comprises X-axis line slideway, comprises X-axis line slideway 20, X-axis motor reducer 6, the synchronous chain 7 of X-axis, X-axis sprocket wheel 26, X-axis slide block 8; X-axis line slideway 20 is driven by X-axis motor reducer 6, and the synchronous chain 7 of X-axis, X-axis sprocket wheel 26, X-axis slide block 8 are installed on X-axis line slideway 20;
The described assembly of Z axis vertically, comprises Z axis line slideway I 18, Z axis line slideway II 19, Z axis motor reducer 4, the synchronous chain 5 of Z axis, Z axis sprocket wheel 28, Z axis slide block 3; Z axis motor reducer 4 is connected with Z axis line slideway I 18 by Z axis shaft coupling 27, in Z axis line slideway I 18, Z axis line slideway II 19, the synchronous chain 5 of Z axis, Z axis sprocket wheel 28, Z axis slide block 3 is installed respectively;
Described cinder-removing manipulator assembly, is on hand framework 1, connecting plate 21, pneumatic unit base plate 22 to be installed skimming, and pneumatic unit 25 is installed on pneumatic unit base plate 22, and pneumatic unit is connected with pneumatic claw 23 and pneumatic hairbrush 24;
Described Y-axis line slideway I 16, Y-axis line slideway II 17 are connected with X-axis line slideway 20 by Y-axis slide block 11 respectively; Z axis line slideway I 18, Z axis line slideway II 19 are connected with X-axis line slideway 20 by Z axis slide block 3 respectively; Described X-axis line slideway 20 is connected with the hand framework 1 of skimming by X-axis slide block 8.
The longitudinal Y-axis assembly of described level, laterally the pneumatic means of X-axis assembly, the vertically motor reducer in Z axis assembly and cinder-removing manipulator assembly is by the driving of switch board 14.
The operation principle of the invention: the straight line performance element X-axis of setting up three directions on transfer equipment, Y-axis, Z axis, by gathering transfer equipment driving shaft encoder, after processing through switch board, order is sent to the Motor execution unit of X-axis, make X-axis and transfer equipment synchronous operation, in running, the paw of skimming of Z axis assembling is dropped under liquid level, by the residue among aluminium liquid being taken off to one end with the motion of the identical Y-axis of groove direction, then paw upwards reverses the residue in aluminium liquid is held up, by promoting Z axis, pneumatic claw is departed to aluminium liquid again, being transported to the pneumatic hairbrush driving by air motor above the casing that reclaims residue brushes off the residue on claw.
Claims (1)
1. the aluminium pig casting machine rectangular co-ordinate robot that skims, is characterized in that: comprise main machine frame (15), the longitudinal Y-axis assembly of level, laterally X-axis assembly, Z axis assembly and pneumatic cinder-removing manipulator assembly vertically;
The longitudinal Y-axis assembly of described level, comprises Y-axis line slideway I (16), Y-axis line slideway II (17), y-axis motor reductor (12), the synchronous chain of Y-axis (9), Y-axis sprocket wheel (10), Y-axis slide block (11); Y-axis line slideway I (16), Y-axis line slideway II (17) are bolted on main machine frame (15), y-axis motor reductor (12) is connected with Y-axis line slideway I (16), Y-axis line slideway II (17) by Y-axis shaft coupling (13), in Y-axis line slideway I (16), Y-axis line slideway II (17), the synchronous chain of Y-axis (9), Y-axis sprocket wheel (10), Y-axis slide block (11) is installed respectively;
Described horizontal X-axis assembly, comprises X-axis line slideway, comprises X-axis line slideway (20), X-axis motor reducer (6), the synchronous chain of X-axis (7), X-axis sprocket wheel (26), X-axis slide block (8); X-axis line slideway (20) is driven by X-axis motor reducer (6), at the upper synchronous chain of X-axis (7), X-axis sprocket wheel (26), the X-axis slide block (8) installed of X-axis line slideway (20);
The described assembly of Z axis vertically, comprises Z axis line slideway I (18), Z axis line slideway II (19), Z axis motor reducer (4), the synchronous chain of Z axis (5), Z axis sprocket wheel (28), Z axis slide block (3); Z axis motor reducer (4) is connected with Z axis line slideway I (18) by Z axis shaft coupling (27), in Z axis line slideway I (18), Z axis line slideway II (19), the synchronous chain of Z axis (5), Z axis sprocket wheel (28), Z axis slide block (3) is installed respectively;
Described cinder-removing manipulator assembly, at upper connecting plate (21), the pneumatic unit base plate (22) installed of the hand framework (1) of skimming, at the upper pneumatic unit (25) of installing of pneumatic unit base plate (22), pneumatic unit is connected with pneumatic claw (23) and pneumatic hairbrush (24);
Described Y-axis line slideway I (16), Y-axis line slideway II (17) are connected with X-axis line slideway (20) by Y-axis slide block (11) respectively; Z axis line slideway I (18), Z axis line slideway II (19) are connected with X-axis line slideway (20) by Z axis slide block (3) respectively; Described X-axis line slideway (20) is connected with the hand framework (1) of skimming by X-axis slide block (8).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410322131.1A CN104057079B (en) | 2014-07-08 | 2014-07-08 | Aluminium pig casting machine rectangular co-ordinate is skimmed robot |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410322131.1A CN104057079B (en) | 2014-07-08 | 2014-07-08 | Aluminium pig casting machine rectangular co-ordinate is skimmed robot |
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| CN104057079A true CN104057079A (en) | 2014-09-24 |
| CN104057079B CN104057079B (en) | 2016-04-20 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105728707A (en) * | 2016-04-14 | 2016-07-06 | 重庆旗能电铝有限公司 | Electrolytic aluminum liquid slag removing machine |
| CN105983685A (en) * | 2015-02-05 | 2016-10-05 | 保定隆达铝业有限公司 | Three-dimensional molten aluminum slagging-off device |
| CN108687337A (en) * | 2017-04-10 | 2018-10-23 | 河北长孚电气设备有限公司 | Robot aluminium ingot surface slag-scraper |
| CN110026549A (en) * | 2018-05-27 | 2019-07-19 | 苏州铭阳智能科技有限公司 | A kind of robot automatic collector of residue device for ingot casting production line |
| CN110026547A (en) * | 2018-05-27 | 2019-07-19 | 苏州铭阳智能科技有限公司 | A kind of robot automatic collector of residue control method for ingot casting production line |
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| JPS63104775A (en) * | 1986-10-20 | 1988-05-10 | Izumi Jidosha Kogyo Kk | Film removing device in ladle |
| CN2058115U (en) * | 1989-09-21 | 1990-06-13 | 郭立友 | Cinder crusher |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105983685A (en) * | 2015-02-05 | 2016-10-05 | 保定隆达铝业有限公司 | Three-dimensional molten aluminum slagging-off device |
| CN105728707A (en) * | 2016-04-14 | 2016-07-06 | 重庆旗能电铝有限公司 | Electrolytic aluminum liquid slag removing machine |
| CN105728707B (en) * | 2016-04-14 | 2017-11-21 | 重庆旗能电铝有限公司 | Electrolytic aluminium liquid Cinder crusher |
| CN108687337A (en) * | 2017-04-10 | 2018-10-23 | 河北长孚电气设备有限公司 | Robot aluminium ingot surface slag-scraper |
| CN110026549A (en) * | 2018-05-27 | 2019-07-19 | 苏州铭阳智能科技有限公司 | A kind of robot automatic collector of residue device for ingot casting production line |
| CN110026547A (en) * | 2018-05-27 | 2019-07-19 | 苏州铭阳智能科技有限公司 | A kind of robot automatic collector of residue control method for ingot casting production line |
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| Publication number | Publication date |
|---|---|
| CN104057079B (en) | 2016-04-20 |
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Effective date of registration: 20160907 Address after: Qianling Lake Street 110141 economic and Technological Development Zone in Liaoning province Shenyang City No. 18-3 Patentee after: Shenyang Huifeng Machinery Co., Ltd. Address before: Qianling Lake Street 110141 economic and Technological Development Zone Liaoning city Shenyang province No. 18 Patentee before: Shenyang Huifeng Machinery Factory |