CN204018715U - Aluminium pig casting machine rectangular co-ordinate is skimmed robot - Google Patents

Aluminium pig casting machine rectangular co-ordinate is skimmed robot Download PDF

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Publication number
CN204018715U
CN204018715U CN201420374172.0U CN201420374172U CN204018715U CN 204018715 U CN204018715 U CN 204018715U CN 201420374172 U CN201420374172 U CN 201420374172U CN 204018715 U CN204018715 U CN 204018715U
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China
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axis
line slideway
axis line
assembly
slide block
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Withdrawn - After Issue
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CN201420374172.0U
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Chinese (zh)
Inventor
王吉男
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SHENYANG HUIFENG MACHINERY FACTORY
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SHENYANG HUIFENG MACHINERY FACTORY
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Abstract

Aluminium pig casting machine rectangular co-ordinate is skimmed robot, comprises main machine frame, the longitudinal Y-axis assembly of level, horizontal X-axis assembly, vertically Z axis assembly and pneumatic cinder-removing manipulator assembly; The longitudinal Y-axis assembly of level, comprises Y-axis line slideway I, Y-axis line slideway II, the synchronous chain of y-axis motor reductor, Y-axis, Y-axis sprocket wheel, Y-axis slide block; Horizontal X-axis assembly, comprises X-axis line slideway, comprises X-axis line slideway, X-axis motor reducer, the synchronous chain of X-axis, X-axis sprocket wheel, X-axis slide block; Z axis assembly vertically, comprises Z axis line slideway I, Z axis line slideway II, the synchronous chain of Z axis motor reducer, Z axis, Z axis sprocket wheel, Z axis slide block; Cinder-removing manipulator assembly, be install connecting plate, pneumatic unit base plate skimming on hand framework, pneumatic unit base plate installs pneumatic unit, and pneumatic unit is connected with pneumatic claw and pneumatic hairbrush.The full automatic working of this Realization of Product, without the need to human assistance operation, can eliminate safe hidden trouble, efficiency is high, quality good.

Description

Aluminium pig casting machine rectangular co-ordinate is skimmed robot
Technical field
The utility model relates to a kind of for aluminium liquid surface scum, oxide layer removing equipment in the production of electrolytic aluminium factory aluminum ingot casting, its function flows into through chute, aluminium liquid distributor the residue thing that in the operating mold cavity of pig moulding machine, aluminium liquid surface produces by from holding furnace, cleared by the aluminium pig casting machine rectangular co-ordinate robot that skims, improve aluminium ingot surface quality.
Background technology
In aluminium ingot ingot casting production process, skim station only by manually manually completing at present, because this station operating personnel is directly in the face of the aluminium liquid up to more than 730 DEG C, high temperature aluminum liquid can produce blast after meeting water, causes casualties and device damage.Working environment is very severe, aluminium liquid splashes, and the personnel that often cause scald, belong to high-risk operations district, there is great potential safety hazard, per tour at least needs more than outfit 2 people to complete operation of skimming, manually skim can not meet high production capacity far away ingot casting demand, efficiency is low, of poor quality, operating cost is high, etc. shortcoming.
Summary of the invention
In order to solve above-mentioned Problems existing, the purpose of this utility model is for realizing automated job, can eliminate safe hidden trouble, increase work efficiency, and has built an aluminium liquid and to have skimmed the hardware platform of robot.
The purpose of this utility model is achieved through the following technical solutions: aluminium pig casting machine rectangular co-ordinate is skimmed robot, it is characterized in that: comprise main machine frame, the longitudinal Y-axis assembly of level, horizontal X-axis assembly, vertically Z axis assembly and pneumatic cinder-removing manipulator assembly;
The longitudinal Y-axis assembly of described level, comprises Y-axis line slideway I, Y-axis line slideway II, the synchronous chain of y-axis motor reductor, Y-axis, Y-axis sprocket wheel, Y-axis slide block; Y-axis line slideway I, Y-axis line slideway II are bolted on main machine frame, y-axis motor reductor is connected with Y-axis line slideway I, Y-axis line slideway II by Y-axis shaft coupling, installs the synchronous chain of Y-axis, Y-axis sprocket wheel, Y-axis slide block respectively at Y-axis line slideway I, Y-axis line slideway II;
Described horizontal X-axis assembly, comprises X-axis line slideway, comprises X-axis line slideway, X-axis motor reducer, the synchronous chain of X-axis, X-axis sprocket wheel, X-axis slide block; X-axis line slideway is driven by X-axis motor reducer, and X-axis line slideway is installed the synchronous chain of X-axis, X-axis sprocket wheel, X-axis slide block;
The described assembly of Z axis vertically, comprises Z axis line slideway I, Z axis line slideway II, the synchronous chain of Z axis motor reducer, Z axis, Z axis sprocket wheel, Z axis slide block; Z axis motor reducer is connected with Z axis line slideway I by Z axis shaft coupling, installs the synchronous chain of Z axis, Z axis sprocket wheel, Z axis slide block respectively at Z axis line slideway I, Z axis line slideway II;
Described cinder-removing manipulator assembly, be install connecting plate, pneumatic unit base plate skimming on hand framework, pneumatic unit base plate installs pneumatic unit, and pneumatic unit is connected with pneumatic claw and pneumatic hairbrush;
Described Y-axis line slideway I, Y-axis line slideway II are connected with X-axis line slideway respectively by Y-axis slide block; Z axis line slideway I, Z axis line slideway II are connected with X-axis line slideway respectively by Z axis slide block; Described X-axis line slideway is connected with hand framework of skimming by X-axis slide block.
The beneficial effects of the utility model: the utility model adopts such scheme, for realizing automated job, can eliminate safe hidden trouble, increase work efficiency, have built an aluminium liquid and to have skimmed the hardware platform of robot.In use this aluminum ingot continuous-casting machine rectangular co-ordinate skim robot level longitudinally, transverse direction and vertical up-or-down movement all adopt the motor reducer of line slideway to be controlled by the conventional PLC that switch board is built-in, achieves automation of skimming.According to its speed of service of ingot casting production capacity adjustment, the demand of skimming of different production capacity can be adapted to, efficiency is high, aluminium ingot lustrous surface quality is good, use manpower and material resources sparingly, achieve unmanned, eliminate potential safety hazard.Put in place precisely, action is coherent to be coordinated, and only needs regular maintenance without the need to maintenance.This aluminum ingot continuous-casting machine rectangular co-ordinate is skimmed robot, and integrate programming Control and SERVO CONTROL, filled up domestic blank, terminated by the history of manually skimming, its social benefit is more remarkable.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the structural representation of cinder-removing manipulator assembly in Fig. 1.
Fig. 3 is side view in Fig. 2.
Detailed description of the invention
Aluminium pig casting machine rectangular co-ordinate is skimmed robot, comprises main machine frame 15, the longitudinal Y-axis assembly of level, horizontal X-axis assembly, vertically Z axis assembly and pneumatic cinder-removing manipulator assembly;
The longitudinal Y-axis assembly of described level, comprises Y-axis line slideway I 16, Y-axis line slideway II 17, the synchronous chain 9 of y-axis motor reductor 12, Y-axis, Y-axis sprocket wheel 10, Y-axis slide block 11; Y-axis line slideway I 16, Y-axis line slideway II 17 are bolted on main machine frame 15, y-axis motor reductor 12 is connected with Y-axis line slideway I 16, Y-axis line slideway II 17 by Y-axis shaft coupling 13, installs the synchronous chain 9 of Y-axis, Y-axis sprocket wheel 10, Y-axis slide block 11 respectively at Y-axis line slideway I 16, Y-axis line slideway II 17;
Described horizontal X-axis assembly, comprises X-axis line slideway, comprises X-axis line slideway 20, X-axis motor reducer 6, the synchronous chain 7 of X-axis, X-axis sprocket wheel 26, X-axis slide block 8; X-axis line slideway 20 is driven by X-axis motor reducer 6, and X-axis line slideway 20 is installed the synchronous chain 7 of X-axis, X-axis sprocket wheel 26, X-axis slide block 8;
The described assembly of Z axis vertically, comprises Z axis line slideway I 18, Z axis line slideway II 19, the synchronous chain 5 of Z axis motor reducer 4, Z axis, Z axis sprocket wheel 28, Z axis slide block 3; Z axis motor reducer 4 is connected with Z axis line slideway I 18 by Z axis shaft coupling 27, installs the synchronous chain 5 of Z axis, Z axis sprocket wheel 28, Z axis slide block 3 respectively at Z axis line slideway I 18, Z axis line slideway II 19;
Described cinder-removing manipulator assembly, be install connecting plate 21, pneumatic unit base plate 22 skimming on hand framework 1, pneumatic unit base plate 22 is installed pneumatic unit 25, and pneumatic unit is connected with pneumatic claw 23 and pneumatic hairbrush 24;
Described Y-axis line slideway I 16, Y-axis line slideway II 17 are connected with X-axis line slideway 20 respectively by Y-axis slide block 11; Z axis line slideway I 18, Z axis line slideway II 19 are connected with X-axis line slideway 20 respectively by Z axis slide block 3; Described X-axis line slideway 20 is connected with hand framework 1 of skimming by X-axis slide block 8.
Motor reducer in the longitudinal Y-axis assembly of described level, horizontal X-axis assembly, vertically Z axis assembly and the pneumatic means of cinder-removing manipulator assembly are by the driving of switch board 14.
Operation principle of the present utility model: the straight line performance element X-axis of setting up three directions on transfer equipment, Y-axis, Z axis, by gathering transfer equipment driving shaft encoder, order is sent to the Motor execution unit of X-axis after switch board process, make X-axis and transfer equipment synchronous operation, in running, the paw of skimming that Z axis assembles is dropped under liquid level, by the motion of Y-axis identical with groove direction, the residue among aluminium liquid is taken off one end, then paw upwards reverses the residue picking-up in aluminium liquid, by promoting Z axis, pneumatic claw is departed from aluminium liquid again, be transported to reclaim residue casing above the pneumatic hairbrush that driven by air motor the residue on claw is brushed off.

Claims (1)

1. aluminium pig casting machine rectangular co-ordinate is skimmed robot, it is characterized in that: comprise main machine frame (15), the longitudinal Y-axis assembly of level, horizontal X-axis assembly, vertically Z axis assembly and pneumatic cinder-removing manipulator assembly;
The longitudinal Y-axis assembly of described level, comprises Y-axis line slideway I (16), Y-axis line slideway II (17), y-axis motor reductor (12), the synchronous chain of Y-axis (9), Y-axis sprocket wheel (10), Y-axis slide block (11); Y-axis line slideway I (16), Y-axis line slideway II (17) are bolted on main machine frame (15), y-axis motor reductor (12) is connected with Y-axis line slideway I (16), Y-axis line slideway II (17) by Y-axis shaft coupling (13), installs the synchronous chain of Y-axis (9), Y-axis sprocket wheel (10), Y-axis slide block (11) respectively at Y-axis line slideway I (16), Y-axis line slideway II (17);
Described horizontal X-axis assembly, comprises X-axis line slideway, comprises X-axis line slideway (20), X-axis motor reducer (6), the synchronous chain of X-axis (7), X-axis sprocket wheel (26), X-axis slide block (8); X-axis line slideway (20) is driven by X-axis motor reducer (6), at X-axis line slideway (20) the upper installation synchronous chain of X-axis (7), X-axis sprocket wheel (26), X-axis slide block (8);
The described assembly of Z axis vertically, comprises Z axis line slideway I (18), Z axis line slideway II (19), Z axis motor reducer (4), the synchronous chain of Z axis (5), Z axis sprocket wheel (28), Z axis slide block (3); Z axis motor reducer (4) is connected with Z axis line slideway I (18) by Z axis shaft coupling (27), installs the synchronous chain of Z axis (5), Z axis sprocket wheel (28), Z axis slide block (3) respectively at Z axis line slideway I (18), Z axis line slideway II (19);
Described cinder-removing manipulator assembly, connecting plate (21), pneumatic unit base plate (22) are installed skimming on hand framework (1), pneumatic unit base plate (22) is installed pneumatic unit (25), and pneumatic unit is connected with pneumatic claw (23) and pneumatic hairbrush (24);
Described Y-axis line slideway I (16), Y-axis line slideway II (17) are connected with X-axis line slideway (20) respectively by Y-axis slide block (11); Z axis line slideway I (18), Z axis line slideway II (19) are connected with X-axis line slideway (20) respectively by Z axis slide block (3); Described X-axis line slideway (20) is connected with hand framework (1) of skimming by X-axis slide block (8).
CN201420374172.0U 2014-07-08 2014-07-08 Aluminium pig casting machine rectangular co-ordinate is skimmed robot Withdrawn - After Issue CN204018715U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104057079A (en) * 2014-07-08 2014-09-24 沈阳市汇丰机械厂 Rectangular coordinate slag-off robot for aluminum pig casting machine
CN107008891A (en) * 2017-05-16 2017-08-04 云南驰宏锌锗股份有限公司 A kind of efficient ingot casting deslagging device and application method
CN107243625A (en) * 2017-05-15 2017-10-13 兰州理工大学 The slag hitting device of continuous casting production line of aluminum ingots slag hitting robot
CN110202124A (en) * 2019-06-13 2019-09-06 泉州市微柏工业机器人研究院有限公司 A kind of ingot casting slag-scraper being automatically repaired error and method
CN112833675A (en) * 2020-12-31 2021-05-25 宁波富山多种经营有限公司 Automatic slag removing manipulator

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104057079A (en) * 2014-07-08 2014-09-24 沈阳市汇丰机械厂 Rectangular coordinate slag-off robot for aluminum pig casting machine
CN104057079B (en) * 2014-07-08 2016-04-20 沈阳市汇丰机械厂 Aluminium pig casting machine rectangular co-ordinate is skimmed robot
CN107243625A (en) * 2017-05-15 2017-10-13 兰州理工大学 The slag hitting device of continuous casting production line of aluminum ingots slag hitting robot
CN107243625B (en) * 2017-05-15 2019-02-01 兰州理工大学 The slag hitting device of continuous casting production line of aluminum ingots slag hitting robot
CN107008891A (en) * 2017-05-16 2017-08-04 云南驰宏锌锗股份有限公司 A kind of efficient ingot casting deslagging device and application method
CN107008891B (en) * 2017-05-16 2023-02-24 云南驰宏锌锗股份有限公司 Efficient ingot casting deslagging device and application method
CN110202124A (en) * 2019-06-13 2019-09-06 泉州市微柏工业机器人研究院有限公司 A kind of ingot casting slag-scraper being automatically repaired error and method
CN110202124B (en) * 2019-06-13 2023-11-03 福建省微柏工业机器人有限公司 Ingot casting slag scraping device and method capable of automatically repairing errors
CN112833675A (en) * 2020-12-31 2021-05-25 宁波富山多种经营有限公司 Automatic slag removing manipulator

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AV01 Patent right actively abandoned

Granted publication date: 20141217

Effective date of abandoning: 20160420

C25 Abandonment of patent right or utility model to avoid double patenting