CN105983685A - Three-dimensional molten aluminum slagging-off device - Google Patents
Three-dimensional molten aluminum slagging-off device Download PDFInfo
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- CN105983685A CN105983685A CN201510063937.8A CN201510063937A CN105983685A CN 105983685 A CN105983685 A CN 105983685A CN 201510063937 A CN201510063937 A CN 201510063937A CN 105983685 A CN105983685 A CN 105983685A
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- slag
- slagging
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Abstract
The invention discloses a three-dimensional molten aluminum slagging-off device which consists of an x-axis main machine rack, a y-axis sliding beam and a z-axis lifting mechanism, wherein a z-axis lifting sliding plate is further fixedly connected with a slag scarping plate; slagging-off teeth are arranged at the end of the slag scarping plate; a slag dropping hammer in a position corresponding to the slag scarping plate is arranged at the end of the slag scarping plate; an ax-axis tracking motor, a y-axis sliding beam driving deceleration motor and a lifting deceleration motor are electrically controlled by an automatic control system PLC. By adopting the three-dimensional molten aluminum slagging-off device, mechanical automatic slagging-off treatment on aluminum ingot surfaces inside a casting tank can be achieved. The three-dimensional molten aluminum slagging-off device is simple in structure, good in durability, not easy to damage, complete in function and low in cost, the labor resource is saved, the danger that operators are scalded is avoided, and the breakthrough of manual operation to mechanical automation of slagging-off treatment is achieved, and the working efficiency is greatly improved.
Description
Technical field
The device for removing slag used during the present invention relates to a kind of liquid metal aluminium ingot casting.
Background technology
On aluminum ingot casting tinuous production, liquid metal aluminium is flowed into cooling bath from diverter
Time, can be on aluminium ingot surface with a certain amount of aluminum slag, oxide skin, if before liquid aluminium solidifies
Remove not in time, aluminium ingot surface and product quality degradation can be caused.Solve the think of of this problem
Road has two kinds, and one is to filter aluminum liquid, removes slagging-off, skin；Another kind then because of aluminum melt cinder,
Skin floats on aluminium ingot surface, therefore casting groove face or aluminium ingot face are taken off the mode of Slag treatment.In the world
The way of advanced country's Some Enterprises is provided with online aluminum liquid filter cleaner device, this device conduct
The know-how promoting quality of ingot aluminum is the openest.Find from end on publication at home and abroad
Cross open report.Owing to embed defecator in the online aluminum liquid ingot casting production line of high temperature,
And to ensure accurately to operate, technical difficulty is very big, and consumptive material consumes many, and cost is high.The most existing
, aluminum liquid raw material sources is increasingly sophisticated, and aluminum slag, oxide skin increase, and how to produce high-quality
The aluminium ingot of amount has become a technical barrier.In order to solve this technical barrier, some enterprises adopt
Take the method that aluminium ingot surface is carried out chemolysis, cleaning.So, while increasing cost
Also will be to environment.It is then to arrange that the most external and domestic most aluminium ingots produce company
Slagging-off station, special messenger is responsible for, and artificial slagging-off takes off the slagging-off work carrying out aluminum liquid.Workman's length
Phase is under the harsh environments of high temperature, and working strength is big, and product quality is uneven.If
Fryer occur, personnel will face bigger danger.Retrieve on relevant publication at home and abroad, end
It is found to have and aluminium ingot face in casting groove is carried out mechanical automation is taken off the relevant report of Slag treatment.
Summary of the invention
The present invention be directed to the deficiencies in the prior art, it is provided that a kind of perfect in shape and function, low cost,
Save the three-dimensional of human resources to aluminum liquid device for removing slag.
The present invention is realized by techniques below scheme, and three-dimensional to aluminum liquid device for removing slag, it is special
Levy and be, be provided with x-axis to mainframe, connected by fixing seat on mainframe in x-axis and have 2
Bar x-axis to line slideway, is slidably connected 2 slipper bearings every x-axis on line slideway,
X-axis to mainframe termination the fixing x-axis that connects to tracking motor, on slipper bearing fixing even
It is connected to y-axis to line slide rail；On line slide rail, y-axis is slidably connected to sliding beam in y-axis,
Being provided with tooth bar in y-axis to sliding beam side, described slipper bearing is fixedly connected with by connecting plate
Y-axis drives reducing motor to sliding beam, y-axis to sliding beam drive reducing motor output gear with
Tooth bar engages；Z-axis elevating mechanism guide rail, z-axis is had to the connection of linear slide beam-ends head in y-axis
Slidably connecting z-axis in elevating mechanism guide rail to lifting carriage plate, z-axis is in lifting carriage plate
If z-axis is also fixedly connected with scum board, scum board termination to tooth bar, z-axis to lifting carriage plate
Being provided with grilled teeth, y-axis is also fixedly connected with and scum board position pair inside linear slide beam-ends head
The slag hammer that falls answered；Y-axis is the fixing lifting speed reduction motor that connects in linear slide beam, and lifting is slowed down
Motor is engaged to tooth bar with z-axis by extension shaft, gear；In described x-axis to tracking motor
Output wheel by x-axis to follow the tracks of chain and the y-axis gear on line slide rail, be located at x-axis to
The expansion tightening wheel Chain conveyer of mainframe connects；Described x-axis to tracking motor, y-axis to sliding beam
Reducing motor, lifting speed reduction motor is driven to carry out automatically controlled by automation control system PLC.
Beneficial effects of the present invention is, simple in construction, and ruggedness is strong, is hardly damaged, function
Perfect, low cost, saves human resources, solves the danger that personnel scald, it is achieved that skim
Place's laborious transferring breakthrough for mechanical automation of reason.Owing to prior art manual operation also exists
Operator's level differs, duty different therefore it is uneven to result in product quality, makes product
Quality is floated in a bigger scope.This device effectively solves this difficult problem, makes
Product quality is uniform.Meanwhile, when manually skimming, aluminium ingot face in a casting groove can only be entered
Row is skimmed, and this device can arrange scum board width and the number of teeth according to aluminium ingot number in casting groove, energy
Is skimmed in aluminium ingot face in several casting grooves simultaneously, substantially increase work efficiency.
Manually skim and machine automatization is skimmed contrast table
Accompanying drawing explanation
Fig. 1 is three-dimensional to aluminum liquid device for removing slag structural representation.
Fig. 2 is three-dimensional to aluminum liquid device for removing slag main TV structure schematic diagram.
Fig. 3 is three-dimensional to aluminum liquid device for removing slag left view structural representation.
In figure, the axial mainframe of 1.x, 2.y slides axially beam, 3. lifting speed reduction motor, 4.
Z-axis is to lifting carriage plate, and the slag that 5. falls is hammered into shape, 6. scum board, 7.x axial tracking motor, 8. sliding
Block bearing, 9. connecting plate, the axial line slideway of 10.x, 11.y slide axially beam drive slow down electricity
Machine, 12. tooth bars, the axial line slide rail of 13.y, 14. expansion tightening wheels, 15.z axle elevating mechanism is led
Rail, 16. fix seat, the axial tooth bar of 17.z, 18. extension shafts, 19.x axial tracking chain.
Detailed description of the invention
For sake of convenience, horizontal cross is set to x-axis to, level is longitudinally set to y-axis to,
By vertically to be set to z-axis to.Three-dimensional to aluminum liquid device for removing slag, it is provided with x-axis to mainframe (1),
Being connected by fixing seat (16) on mainframe (1) in x-axis has 2 x-axis to lead to straight line
Rail (10), is slidably connected 2 slipper bearings (8) every x-axis on line slideway (1O),
In x-axis, to mainframe (1) termination, the fixing x-axis that connects is to tracking motor (7), at slide block axle
Hold and be fixedly connected with y-axis on (8) to line slide rail (13)；In y-axis to line slide rail (13)
On slidably connect y-axis to sliding beam (2), be provided with tooth bar in y-axis to sliding beam (2) side
(12), described slipper bearing (8) is fixedly connected with y-axis to cunning by connecting plate (9)
Dynamic beam drives reducing motor (11), and y-axis drives reducing motor (11) output gear to sliding beam
Wheel and rack (12) engages；In y-axis, to sliding beam (2) termination, connection has z-axis elevator
Structure guide rail (15), slidably connects z-axis to lifting carriage in z-axis elevating mechanism guide rail (15)
Plate (4), z-axis sets z-axis to tooth bar (17) in lifting carriage plate (4), and z-axis is to lifting
Sliding panel (4) is also fixedly connected with scum board (6), and scum board (6) termination is provided with grilled teeth,
Y-axis is also fixedly connected with and scum board (6) position pair inside linear slide beam (2) termination
Slag hammer (5) that falls answered；Y-axis is fixing in linear slide beam (2) connects lifting speed reduction motor
(3), lifting speed reduction motor (3) passes through extension shaft (18), gear with z-axis to tooth bar (17)
Engagement；X-axis is passed through to following the tracks of chain (19) to tracking motor (7) output wheel in described x-axis
With y-axis gear on line slide rail (13), be located at the x-axis expansion tightening wheel (14) to mainframe
Chain conveyer connects；Described x-axis drives, to sliding beam, the electricity that slows down to tracking motor (7), y-axis
Machine (11), lifting speed reduction motor (3) carry out automatically controlled by automation control system PLC.
Claims (1)
1. three-dimensional is to aluminum liquid device for removing slag, it is characterised in that be provided with x-axis to mainframe, in x-axis to main frame
Connected by fixing seat on frame and have 2 x-axis to line slideway, in every x-axis company of slip on line slideway
Connecing 2 slipper bearings, in x-axis, to mainframe termination, the fixing x-axis that connects is to tracking motor, at slipper bearing
On be fixedly connected with y-axis to line slide rail；On line slide rail, y-axis is slidably connected to sliding beam in y-axis,
Being provided with tooth bar in y-axis to sliding beam side, described slipper bearing is fixedly connected with y-axis to cunning by connecting plate
Dynamic beam drives reducing motor, and y-axis drives the engagement of reducing motor output gear wheel and rack to sliding beam；Y-axis to
Linear slide beam-ends head connects z-axis elevating mechanism guide rail, slidably connects z-axis in z-axis elevating mechanism guide rail
To lifting carriage plate, z-axis sets z-axis to tooth bar in lifting carriage plate, and z-axis is also fixing even to lifting carriage plate
Being connected to scum board, scum board termination is provided with grilled teeth, y-axis be also fixedly connected with inside linear slide beam-ends head with
Scrape the slag hammer that falls that position, slag pole is corresponding；Y-axis is fixing in linear slide beam connects lifting speed reduction motor, and lifting subtracts
Speed motor is engaged to tooth bar with z-axis by extension shaft, gear；In described x-axis to tracking motor output wheel
By x-axis to following the tracks of chain and the y-axis gear on line slide rail, being located at the x-axis expansion tightening wheel to mainframe
Chain conveyer connects；Described x-axis drives reducing motor, lifting deceleration electricity to tracking motor, y-axis to sliding beam
Machine carries out automatically controlled by automation control system PLC.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510063937.8A CN105983685A (en) | 2015-02-05 | 2015-02-05 | Three-dimensional molten aluminum slagging-off device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510063937.8A CN105983685A (en) | 2015-02-05 | 2015-02-05 | Three-dimensional molten aluminum slagging-off device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105983685A true CN105983685A (en) | 2016-10-05 |
Family
ID=57036188
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510063937.8A Pending CN105983685A (en) | 2015-02-05 | 2015-02-05 | Three-dimensional molten aluminum slagging-off device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105983685A (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106979528A (en) * | 2017-05-23 | 2017-07-25 | 厦门美德利节能设备有限公司 | Automatic scraping slag equipment for removing smelting non-ferrous metal scum silica frost |
| CN107008891A (en) * | 2017-05-16 | 2017-08-04 | 云南驰宏锌锗股份有限公司 | A kind of efficient ingot casting deslagging device and application method |
| CN108436072A (en) * | 2018-04-18 | 2018-08-24 | 阿坝铝厂 | Oxidation film removes device during a kind of aluminum ingot casting |
| CN108687337A (en) * | 2017-04-10 | 2018-10-23 | 河北长孚电气设备有限公司 | Robot aluminium ingot surface slag-scraper |
| CN110480000A (en) * | 2019-09-09 | 2019-11-22 | 陈雨 | A kind of electrolytic aluminium processing prepurging device for removing slag |
| CN111174580A (en) * | 2020-02-20 | 2020-05-19 | 广州利何机械科技有限公司 | Molten aluminum slag removal device for aluminum alloy casting production |
| CN117505832A (en) * | 2024-01-04 | 2024-02-06 | 隆达铝业（烟台）有限公司 | Slag dragging device for casting aluminum |
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| EP1623778A1 (en) * | 2004-08-04 | 2006-02-08 | Meccano System S.R.L. | Automatic deslagging apparatus, particularly for plants for processing nonferrous metals |
| WO2010061022A1 (en) * | 2008-11-03 | 2010-06-03 | Ghi Hornos Industriales, S.L. | Deslagging robot |
| JP2010149167A (en) * | 2008-12-26 | 2010-07-08 | Sintokogio Ltd | Apparatus for chipping slag on inside wall of ladle |
| CN201760398U (en) * | 2010-08-06 | 2011-03-16 | 保定隆达铝业有限公司 | Silicon sieving device for aluminum alloy smelting |
| CN104057079A (en) * | 2014-07-08 | 2014-09-24 | 沈阳市汇丰机械厂 | Rectangular coordinate slag-off robot for aluminum pig casting machine |
| CN204524251U (en) * | 2015-02-05 | 2015-08-05 | 保定隆达铝业有限公司 | Three-dimensional to aluminium liquid device for removing slag |
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2015
- 2015-02-05 CN CN201510063937.8A patent/CN105983685A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06213576A (en) * | 1993-01-12 | 1994-08-02 | Shinagawa Refract Co Ltd | Aligning mechanism of cleaning head for nozzle receiving brick cleaning device |
| CN1225300A (en) * | 1998-07-22 | 1999-08-11 | 中南工业大学 | Scraper for cleaning skimming |
| JP2001079656A (en) * | 1999-09-14 | 2001-03-27 | Sumitomo Metal Mining Co Ltd | Skull scraping device and molten material casting machine provided with this device |
| EP1623778A1 (en) * | 2004-08-04 | 2006-02-08 | Meccano System S.R.L. | Automatic deslagging apparatus, particularly for plants for processing nonferrous metals |
| WO2010061022A1 (en) * | 2008-11-03 | 2010-06-03 | Ghi Hornos Industriales, S.L. | Deslagging robot |
| JP2010149167A (en) * | 2008-12-26 | 2010-07-08 | Sintokogio Ltd | Apparatus for chipping slag on inside wall of ladle |
| CN201760398U (en) * | 2010-08-06 | 2011-03-16 | 保定隆达铝业有限公司 | Silicon sieving device for aluminum alloy smelting |
| CN104057079A (en) * | 2014-07-08 | 2014-09-24 | 沈阳市汇丰机械厂 | Rectangular coordinate slag-off robot for aluminum pig casting machine |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108687337A (en) * | 2017-04-10 | 2018-10-23 | 河北长孚电气设备有限公司 | Robot aluminium ingot surface slag-scraper |
| CN107008891A (en) * | 2017-05-16 | 2017-08-04 | 云南驰宏锌锗股份有限公司 | A kind of efficient ingot casting deslagging device and application method |
| CN107008891B (en) * | 2017-05-16 | 2023-02-24 | 云南驰宏锌锗股份有限公司 | Efficient ingot casting deslagging device and application method |
| CN106979528A (en) * | 2017-05-23 | 2017-07-25 | 厦门美德利节能设备有限公司 | Automatic scraping slag equipment for removing smelting non-ferrous metal scum silica frost |
| CN108436072A (en) * | 2018-04-18 | 2018-08-24 | 阿坝铝厂 | Oxidation film removes device during a kind of aluminum ingot casting |
| CN108436072B (en) * | 2018-04-18 | 2019-11-08 | 阿坝铝厂 | Oxidation film removes device during a kind of aluminum ingot casting |
| CN110480000A (en) * | 2019-09-09 | 2019-11-22 | 陈雨 | A kind of electrolytic aluminium processing prepurging device for removing slag |
| CN111174580A (en) * | 2020-02-20 | 2020-05-19 | 广州利何机械科技有限公司 | Molten aluminum slag removal device for aluminum alloy casting production |
| CN117505832A (en) * | 2024-01-04 | 2024-02-06 | 隆达铝业（烟台）有限公司 | Slag dragging device for casting aluminum |
| CN117505832B (en) * | 2024-01-04 | 2024-03-08 | 隆达铝业（烟台）有限公司 | Slag dragging device for casting aluminum |
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| C06 | Publication | ||
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Application publication date: 20161005 |