CN204546964U - Automatic milling gate mechanism - Google Patents

Automatic milling gate mechanism Download PDF

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Publication number
CN204546964U
CN204546964U CN201520192862.9U CN201520192862U CN204546964U CN 204546964 U CN204546964 U CN 204546964U CN 201520192862 U CN201520192862 U CN 201520192862U CN 204546964 U CN204546964 U CN 204546964U
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product
sliding seat
fixing seat
base
milling
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山口勝
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Ways Electron Co ltd
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Kunshan Wei Shi Electronics Co Ltd
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Abstract

本实用新型公开了一种自动铣水口机构,包括底座,该底座上设有铣刀固定座、滑移座和滑移座驱动机构,铣刀固定座上设有竖直向下的铣刀以及能够带动该铣刀进行高速旋转的高速电机;滑移座上设有产品固定座、产品左侧整位机构和产品右侧整位机构,产品固定座上设有真空吸盘;滑移座沿X向滑动设置于底座上,滑移座驱动机构能够带动该滑移座沿该底座的X向往返运动。该自动铣水口机构采用滑移座带动定位好的产品移动至高速电机带动的铣刀进行自动铣水口,全程自动化操作,效率高;先整位后吸附,产品定位精准;高速电机带动铣刀高速运转,铣水口效果好,产品质量稳定可靠;节省人力,减少劳动强度;铣水口过程产生的废料能够自动清理,减少污染。

The utility model discloses an automatic milling nozzle mechanism, which comprises a base. The base is provided with a milling cutter fixing seat, a sliding seat and a driving mechanism for the sliding seat. The milling cutter fixing seat is provided with a vertically downward milling cutter and A high-speed motor that can drive the milling cutter to rotate at high speed; the sliding seat is equipped with a product fixing seat, a product left alignment mechanism and a product right alignment mechanism, and a vacuum suction cup is installed on the product fixing seat; The sliding seat is arranged on the base, and the driving mechanism of the sliding seat can drive the sliding seat to move back and forth along the X direction of the base. The automatic milling nozzle mechanism uses a sliding seat to drive the positioned product to move to the milling cutter driven by the high-speed motor for automatic milling nozzle. Running, the effect of milling the nozzle is good, the product quality is stable and reliable; it saves manpower and reduces labor intensity; the waste generated in the process of milling the nozzle can be automatically cleaned to reduce pollution.

Description

自动铣水口机构Automatic milling nozzle mechanism

技术领域technical field

本实用新型属于机械自动化领域,具体的说是涉及一种自动铣水口机构。The utility model belongs to the field of mechanical automation, and in particular relates to an automatic milling nozzle mechanism.

背景技术Background technique

注塑成型是受热融化的材料由高压射入模腔,经冷却固化后,得到成型品的方法,该方法主要适用于加工塑胶制品,比如导光板。通常,塑胶制品出模后,其注塑口的流道内残留有水口,在注塑完成后需要将水口剪切,产品在水口剪切后一般会残留有毛刺,传统的做法是人工采用水口钳或刀片去除水口及毛刺,不仅效率低下,需要大量的人工,而且劳动作业强度高,产品质量也难以保证。Injection molding is a method in which heat-melted materials are injected into a mold cavity under high pressure and cooled and solidified to obtain molded products. This method is mainly suitable for processing plastic products, such as light guide plates. Usually, after the plastic product is out of the mold, there is a nozzle in the flow channel of the injection port. After the injection molding is completed, the nozzle needs to be cut. The product generally has burrs after the nozzle is cut. The traditional method is to manually use nozzle pliers or blades. Removing nozzles and burrs is not only inefficient, but also requires a lot of labor, and the labor intensity is high, and the product quality is difficult to guarantee.

发明内容Contents of the invention

为了克服上述缺陷,本实用新型提供了一种自动铣水口机构,在水口剪切后能够对毛刺实现自动去除。In order to overcome the above defects, the utility model provides an automatic nozzle milling mechanism, which can automatically remove burrs after the nozzle is cut.

本实用新型为了解决其技术问题所采用的技术方案是:一种自动铣水口机构,包括底座该底座上设有铣刀固定座、滑移座和滑移座驱动机构,所述铣刀固定座上设有竖直向下的铣刀以及能够带动该铣刀进行高速旋转的高速电机;所述滑移座上设有产品固定座、产品左侧整位机构和产品右侧整位机构,该产品左侧整位机构和产品右侧整位机构分置于该产品固定座的两侧外,以该产品左侧整位机构和产品右侧整位机构所在直线方向为Y向,以垂直于该Y向且平行于所述底座的上表面所在方向为X向,该产品左侧整位机构包括左整位气缸、左滑块以及若干个固定于该左滑块靠近所述产品固定座一侧的左顶块,所述左整位气缸能够带动该左滑块沿Y向靠近和远离所述产品固定座;该产品右侧整位机构包括右整位气缸、右滑块以及若干个固定于该右滑块靠近所述产品固定座一侧的右顶块,所述右整位气缸能够带动该右滑块沿Y向靠近和远离所述产品固定座;所述产品固定座上设有真空吸盘;所述滑移座沿X向滑动设置于所述底座上,所述滑移座驱动机构能够带动该滑移座沿该底座的X向往返运动。The technical scheme adopted by the utility model in order to solve the technical problems is: an automatic milling nozzle mechanism, including a base, the base is provided with a milling cutter fixing seat, a sliding seat and a sliding seat driving mechanism, and the milling cutter fixing seat There is a vertically downward milling cutter and a high-speed motor that can drive the milling cutter to rotate at high speed; the sliding seat is provided with a product fixing seat, a product left-side alignment mechanism and a product right-side alignment mechanism. The alignment mechanism on the left side of the product and the alignment mechanism on the right side of the product are placed outside the two sides of the fixed seat of the product. The Y direction and the direction parallel to the upper surface of the base is the X direction. The left adjustment mechanism of the product includes a left adjustment cylinder, a left slider and a number of components fixed on the left slider and close to the product fixing seat. The left top block on the side, the left full position cylinder can drive the left slider to approach and move away from the product fixing seat along the Y direction; the product right side full position mechanism includes the right full position cylinder, right slider and several fixed As the right slider is close to the right top block on the side of the product fixing seat, the right full-position cylinder can drive the right slider to approach and move away from the product fixing seat along the Y direction; the product fixing seat is provided with Vacuum suction cup; the sliding seat is slidably arranged on the base along the X direction, and the sliding seat driving mechanism can drive the sliding seat to move back and forth along the X direction of the base.

作为本实用新型的进一步改进,所述滑移座驱动机构包括滑轨、驱动电机、传动齿轮、丝杆和丝杆螺母,该丝杆两端通过轴承架设于所述底座上表面上,该丝杆螺母通过螺纹啮合套设于该丝杆外周,所述滑轨间隔设于该丝杆上方,所述滑移座通过滑槽滑动配合设置于该滑轨上,且该滑移座与所述丝杆螺母固连,所述丝杆的一端与所述传动齿轮的轴心固连,所述驱动电机能够带动该传动齿轮旋转。As a further improvement of the utility model, the sliding seat driving mechanism includes a slide rail, a driving motor, a transmission gear, a screw and a screw nut, and the two ends of the screw are mounted on the upper surface of the base through bearings. The rod nut is sleeved on the outer periphery of the screw rod through threaded engagement, the slide rail is arranged above the screw rod at intervals, the sliding seat is arranged on the slide rail through a sliding groove, and the sliding seat and the The screw nut is fixedly connected, one end of the screw rod is fixedly connected with the shaft center of the transmission gear, and the drive motor can drive the transmission gear to rotate.

作为本实用新型的进一步改进,所述产品固定座上还设有用于检测产品的光纤。As a further improvement of the utility model, an optical fiber for detecting products is also provided on the product fixing base.

作为本实用新型的进一步改进,在所述铣刀固定座和底座上分别设有用于吸附废料的粉尘吸附装置,在铣水口时产品的废料可通过该粉尘吸附装置及时吸附清理。As a further improvement of the utility model, a dust adsorption device for absorbing waste is provided on the milling cutter fixing seat and the base respectively, and the waste of the product can be adsorbed and cleaned in time by the dust adsorption device when milling the nozzle.

本实用新型的有益效果是:该自动铣水口机构采用滑移座带动定位好的产品移动至高速电机带动的铣刀进行自动铣水口,相对现有技术具有以下优点:全程自动化操作,效率高;先整位后吸附,产品定位精准;高速电机带动铣刀高速运转,铣水口效果好,产品质量稳定可靠;节省人力,减少劳动强度;铣水口过程产生的废料能够自动清理,减少污染。The beneficial effect of the utility model is: the automatic milling nozzle mechanism adopts the sliding seat to drive the positioned product to move to the milling cutter driven by the high-speed motor to automatically mill the nozzle. Compared with the prior art, it has the following advantages: the whole process is automatically operated and the efficiency is high; Positioning first and then adsorption, product positioning is precise; high-speed motor drives the milling cutter to run at high speed, the effect of milling the nozzle is good, and the product quality is stable and reliable; it saves manpower and reduces labor intensity; the waste generated in the process of milling the nozzle can be automatically cleaned to reduce pollution.

附图说明Description of drawings

图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;

图2为本实用新型另一状态结构示意图。Fig. 2 is a schematic structural diagram of another state of the utility model.

结合附图,作以下说明:In conjunction with the accompanying drawings, the following descriptions are made:

1——底座                2——铣刀固定座1——Base 2——Milling cutter holder

3——滑移座              4——滑移座驱动机构3——Sliding seat 4——Sliding seat driving mechanism

21——铣刀               22——告诉电机21——Milling cutter 22——Tell the motor

31——产品固定座         321——左整位气缸31——Product Fixing Seat 321——Left Whole Position Cylinder

322——左滑块            323——左顶块322——left slider 323——left top block

331——右整位气缸        332——右滑块331——Right full position cylinder 332——Right slider

333——右顶块             41——滑轨333——right top block 41——sliding rail

42——驱动电机            43——传动齿轮42——drive motor 43——transmission gear

30——滑槽                311——光纤30——chute 311——optical fiber

5——粉尘吸附装置5——Dust adsorption device

具体实施方式Detailed ways

下面结合附图,对本发明作详细说明,但本发明的保护范围不限于下述具体实施例。The present invention will be described in detail below in conjunction with the accompanying drawings, but the protection scope of the present invention is not limited to the following specific embodiments.

如图1-2所示,一种自动铣水口机构,包括底座1,该底座上设有铣刀固定座2、滑移座3和滑移座驱动机构4,所述铣刀固定座上设有竖直向下的铣刀21以及能够带动该铣刀进行高速旋转的高速电机22;所述滑移座上设有产品固定座31、产品左侧整位机构和产品右侧整位机构,该产品左侧整位机构和产品右侧整位机构分置于该产品固定座的两侧外,以该产品左侧整位机构和产品右侧整位机构所在直线方向为Y向,以垂直于该Y向且平行于所述底座的上表面所在方向为X向,该产品左侧整位机构包括左整位气缸321、左滑块322以及若干个固定于该左滑块靠近所述产品固定座一侧的左顶块(323),所述左整位气缸能够带动该左滑块沿Y向靠近和远离所述产品固定座;该产品右侧整位机构包括右整位气缸331、右滑块332以及若干个固定于该右滑块靠近所述产品固定座一侧的右顶块333,所述右整位气缸能够带动该右滑块沿Y向靠近和远离所述产品固定座;所述产品固定座上设有真空吸盘;所述滑移座沿X向滑动设置于所述底座上,所述滑移座驱动机构能够带动该滑移座沿该底座的X向往返运动。As shown in Figure 1-2, an automatic milling nozzle mechanism includes a base 1 on which a milling cutter fixing seat 2, a sliding seat 3 and a sliding seat driving mechanism 4 are arranged, and the milling cutter fixing seat is provided with There is a vertically downward milling cutter 21 and a high-speed motor 22 that can drive the milling cutter to rotate at high speed; the sliding seat is provided with a product fixing seat 31, a product left-side alignment mechanism and a product right-side alignment mechanism, The product’s left-side alignment mechanism and the product’s right-side alignment mechanism are placed outside the two sides of the product’s fixing seat. The direction of the line where the product’s left-side alignment mechanism and the product’s right-side alignment mechanism are located is the Y direction, and the vertical The direction in the Y direction and parallel to the upper surface of the base is the X direction. The left adjustment mechanism of the product includes a left adjustment cylinder 321, a left slider 322, and several cylinders fixed on the left slider close to the product. The left top block (323) on the side of the fixed seat, the left full position cylinder can drive the left slide block to approach and move away from the product fixed seat along the Y direction; the product right side full position mechanism includes a right full position cylinder 331, The right slider 332 and several right top blocks 333 fixed on the side of the right slider close to the product fixing seat, the right full position cylinder can drive the right slider to approach and move away from the product fixing seat along the Y direction The product fixing seat is provided with a vacuum suction cup; the sliding seat is slidably arranged on the base along the X direction, and the driving mechanism of the sliding seat can drive the sliding seat to move back and forth along the X direction of the base.

工作时,待加工产品通过机械手放置于产品固定座31上,同时启动产品左侧整位机构和产品右侧整位气缸的左、右整位气缸321、331,左、右整位气缸321、331分别带动左、右滑块322、332靠近产品固定座31,左、右滑块322、332上的左、右顶块323、333分别对产品顶压以将产品在产品固定座上的位置摆正,摆正好产品位置后,启动产品固定座上的真空吸盘将产品牢牢的吸附在产品固定座上以对产品进行定位。定位好产品后,再将左、右整位机构退回原位,此时启动滑移座驱动机构和高速电机22,滑移座驱动机构带动滑移座3沿底座X向运动以将产品移送至铣刀位置处,高速电机同时带动铣刀21高速旋转,从而对产品的剪切水口位置进行立铣,铣水口完成后,滑移座驱动机构带动滑移座回位,可进行下一轮产品的立铣,如此循环,可以实现自动化铣水口功能。During work, the product to be processed is placed on the product fixing seat 31 by the manipulator, and the left and right positioning cylinders 321, 331 of the product left side positioning mechanism and the product right side positioning cylinder are started simultaneously, and the left and right positioning cylinders 321, 331 are activated. 331 respectively drives the left and right sliders 322,332 close to the product fixing seat 31, and the left and right top blocks 323,333 on the left and right sliders 322,332 press the product respectively to position the product on the product fixing seat. After aligning the position of the product, start the vacuum suction cup on the product fixing seat to firmly adsorb the product on the product fixing seat to position the product. After the product is positioned, the left and right positioning mechanisms are returned to their original positions. At this time, the sliding seat driving mechanism and the high-speed motor 22 are started, and the sliding seat driving mechanism drives the sliding seat 3 to move along the X direction of the base to transfer the product to the At the position of the milling cutter, the high-speed motor drives the milling cutter 21 to rotate at high speed at the same time, so as to carry out end milling on the position of the shear nozzle of the product. After the milling nozzle is completed, the driving mechanism of the sliding seat drives the sliding seat back to the position, and the next round of products can be carried out. The vertical milling, such a cycle, can realize the function of automatic milling nozzle.

所述滑移座驱动机构包括滑轨41、驱动电机42、传动齿轮43、丝杆和丝杆螺母,该丝杆两端通过轴承架设于所述底座上表面上,该丝杆螺母通过螺纹啮合套设于该丝杆外周,所述滑轨间隔设于该丝杆上方,所述滑移座通过滑槽30滑动配合设置于该滑轨上,且该滑移座与所述丝杆螺母固连,所述丝杆的一端与所述传动齿轮的轴心固连,所述驱动电机能够带动该传动齿轮旋转。工作时,驱动电机42带动传动齿轮43旋转,传动齿轮43又带动丝杆旋转,由于丝杆螺母和丝杆螺纹啮合连接,因此丝杆的旋转带动丝杆螺母沿该丝杆轴线方向运动,而滑移座和丝杆螺母固连,同时通过滑槽和滑轨滑动配合连接,因此滑移座将随丝杆螺母沿滑轨在底座的X向往返运动,从而实现滑移座沿底座表面的往返驱动。The driving mechanism of the sliding seat includes a slide rail 41, a driving motor 42, a transmission gear 43, a screw and a screw nut. Sleeved on the outer periphery of the screw rod, the slide rails are arranged above the screw rod at intervals, the sliding seat is arranged on the slide rail through sliding groove 30, and the sliding seat is fixed to the screw nut. One end of the screw rod is fixedly connected with the shaft center of the transmission gear, and the drive motor can drive the transmission gear to rotate. During work, the driving motor 42 drives the transmission gear 43 to rotate, and the transmission gear 43 drives the screw mandrel to rotate again. Since the screw mandrel nut and the screw mandrel are threadedly engaged and connected, the rotation of the screw mandrel drives the screw mandrel nut to move along the direction of the screw mandrel axis, and The sliding seat and the screw nut are fixedly connected, and at the same time, they are connected by sliding fit through the chute and the slide rail, so the sliding seat will move back and forth along the X direction of the base along the slide rail with the screw nut, so as to realize the movement of the sliding seat along the surface of the base Round trip drive.

所述产品固定座上还设有用于检测产品的光纤311,当产品固定座上放置产品后,通过光纤进行感应检测,以防止产品空置情况发生。在所述铣刀固定座和底座上分别设有用于吸附废料的粉尘吸附装置5,在铣水口时产品的废料可通过该粉尘吸附装置及时吸附清理。The product fixing seat is also provided with an optical fiber 311 for detecting the product. When the product is placed on the product fixing seat, the optical fiber is used for induction detection to prevent the product from being vacant. The milling cutter fixing seat and the base are respectively provided with a dust adsorption device 5 for absorbing waste, and the waste of the product can be adsorbed and cleaned in time by the dust adsorption device when milling the nozzle.

由此,该自动铣水口机构采用滑移座带动定位好的产品移动至高速电机带动的铣刀进行自动铣水口,全程自动化操作,效率高;先整位后吸附,产品定位精准;高速电机带动铣刀高速运转,铣水口效果好,产品质量稳定可靠;节省人力,减少劳动强度;铣水口过程产生的废料能够自动清理,减少污染。Therefore, the automatic nozzle milling mechanism uses the sliding seat to drive the positioned product to move to the milling cutter driven by the high-speed motor for automatic nozzle milling. The whole process is automatically operated and the efficiency is high; the position is first adjusted and then absorbed, and the product positioning is accurate; the high-speed motor drives The milling cutter runs at high speed, the effect of milling the nozzle is good, and the product quality is stable and reliable; it saves manpower and reduces labor intensity; the waste generated in the process of milling the nozzle can be automatically cleaned to reduce pollution.

Claims (4)

1.一种自动铣水口机构,包括底座(1),其特征在于:所述底座上设有铣刀固定座(2)、滑移座(3)和滑移座驱动机构(4),所述铣刀固定座上设有竖直向下的铣刀(21)以及能够带动该铣刀进行高速旋转的高速电机(22);所述滑移座上设有产品固定座(31)、产品左侧整位机构和产品右侧整位机构,该产品左侧整位机构和产品右侧整位机构分置于该产品固定座的两侧外,以该产品左侧整位机构和产品右侧整位机构所在直线方向为Y向,以垂直于该Y向且平行于所述底座的上表面所在方向为X向,该产品左侧整位机构包括左整位气缸(321)、左滑块(322)以及若干个固定于该左滑块靠近所述产品固定座一侧的左顶块(323),所述左整位气缸能够带动该左滑块沿Y向靠近和远离所述产品固定座;该产品右侧整位机构包括右整位气缸(331)、右滑块(332)以及若干个固定于该右滑块靠近所述产品固定座一侧的右顶块(333),所述右整位气缸能够带动该右滑块沿Y向靠近和远离所述产品固定座;所述产品固定座上设有真空吸盘;所述滑移座沿X向滑动设置于所述底座上,所述滑移座驱动机构能够带动该滑移座沿该底座的X向往返运动。1. An automatic milling nozzle mechanism, comprising a base (1), characterized in that: the base is provided with a milling cutter holder (2), a sliding seat (3) and a sliding seat driving mechanism (4), the The milling cutter fixing seat is provided with a vertically downward milling cutter (21) and a high-speed motor (22) capable of driving the milling cutter to rotate at high speed; the sliding seat is provided with a product fixing seat (31), a product The left side whole body and the product right side whole body, the product left side whole body and the product right side whole body are placed outside the two sides of the product fixing seat, the product left side whole body and the product right side The straight line direction of the side alignment mechanism is the Y direction, and the direction perpendicular to the Y direction and parallel to the upper surface of the base is the X direction. The left alignment mechanism of this product includes a left alignment cylinder (321), a left slide Block (322) and several left top blocks (323) fixed on the side of the left slider close to the product fixing seat, the left full position cylinder can drive the left slider to approach and move away from the product along the Y direction Fixing seat; the product right side alignment mechanism includes a right alignment cylinder (331), a right slider (332) and several right top blocks (333) fixed on the right slider near the side of the product fixing seat, The right full position cylinder can drive the right slider to approach and move away from the product fixing seat along the Y direction; the product fixing seat is provided with a vacuum suction cup; the sliding seat is slidingly arranged on the base along the X direction , the sliding seat driving mechanism can drive the sliding seat to move back and forth along the X direction of the base. 2.根据权利要求1所述的自动铣水口机构,其特征在于:所述滑移座驱动机构包括滑轨(41)、驱动电机(42)、传动齿轮(43)、丝杆和丝杆螺母,该丝杆两端通过轴承架设于所述底座上表面上,该丝杆螺母通过螺纹啮合套设于该丝杆外周,所述滑轨间隔设于该丝杆上方,所述滑移座通过滑槽(30)滑动配合设置于该滑轨上,且该滑移座与所述丝杆螺母固连,所述丝杆的一端与所述传动齿轮的轴心固连,所述驱动电机能够带动该传动齿轮旋转。2. The automatic milling nozzle mechanism according to claim 1, characterized in that: the sliding seat driving mechanism includes a slide rail (41), a driving motor (42), a transmission gear (43), a screw and a screw nut , both ends of the screw rod are erected on the upper surface of the base through bearings, the screw nut is sleeved on the outer periphery of the screw rod through threaded engagement, the slide rails are arranged above the screw rod at intervals, and the sliding seat passes through The chute (30) is slidably arranged on the slide rail, and the sliding seat is fixedly connected with the screw nut, one end of the screw rod is fixedly connected with the shaft center of the transmission gear, and the driving motor can Drive the transmission gear to rotate. 3.根据权利要求1所述的自动铣水口机构,其特征在于:所述产品固定座上还设有用于检测产品的光纤(311)。3. The automatic milling nozzle mechanism according to claim 1, characterized in that: the product fixing seat is also provided with an optical fiber (311) for detecting products. 4.根据权利要求1所述的自动铣水口机构,其特征在于:在所述铣刀固定座和底座上分别设有用于吸附废料的粉尘吸附装置(5)。4. The automatic milling nozzle mechanism according to claim 1, characterized in that: dust adsorption devices (5) for absorbing waste materials are respectively provided on the milling cutter fixing seat and the base.
CN201520192862.9U 2015-04-01 2015-04-01 Automatic milling gate mechanism Expired - Lifetime CN204546964U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104723514A (en) * 2015-04-01 2015-06-24 昆山伟时电子有限公司 Automatic water gap milling mechanism
CN105398003A (en) * 2015-12-19 2016-03-16 东莞市誉铭新精密技术股份有限公司 Parts processing method of automatic nozzle milling machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104723514A (en) * 2015-04-01 2015-06-24 昆山伟时电子有限公司 Automatic water gap milling mechanism
CN105398003A (en) * 2015-12-19 2016-03-16 东莞市誉铭新精密技术股份有限公司 Parts processing method of automatic nozzle milling machine

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