CN204471764U - LED lampshade cutting machine - Google Patents

LED lampshade cutting machine Download PDF

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Publication number
CN204471764U
CN204471764U CN201420848170.0U CN201420848170U CN204471764U CN 204471764 U CN204471764 U CN 204471764U CN 201420848170 U CN201420848170 U CN 201420848170U CN 204471764 U CN204471764 U CN 204471764U
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longitudinal
seat
nozzle
frame
led lampshade
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CN201420848170.0U
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Chinese (zh)
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乔亮
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Dongguan Meisaite Automation Equipment Co ltd
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Dongguan Meisaite Automation Equipment Co ltd
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Abstract

The utility model discloses a LED lamp shade water gap shearing machine, which comprises a frame, a material plate, a clamping device, a material shearing device, a transverse moving mechanism and a longitudinal moving mechanism, wherein the material plate is arranged at the middle position of the top of the frame; the utility model discloses a structural design is ingenious, reasonable, right through the PLC controller clamping device, cut material device, lateral shifting mechanism and longitudinal movement mechanism and control, and automatic completion centre gripping, removal and the action of cutting the material to reach the automatic effect of cutting the mouth of a river, degree of automation is high, has avoided the repetition labor, not only greatly reduced intensity of labour, still effectively guarantee product quality, the shearing mouth is level and smooth, precision homogeneous and unhairing limit, reduces production man-hour greatly and practices thrift manufacturing cost.

Description

LED灯罩剪水口机LED lampshade cutting machine

技术领域 technical field

本实用新型涉及剪水口技术领域,特别涉及一种LED灯罩剪水口机。 The utility model relates to the technical field of a nozzle, in particular to a nozzle cutter for an LED lampshade.

背景技术 Background technique

模具是注塑成型中不可缺少的重要装备。注塑成型是将热熔状态的塑胶材料高速的注入到模具内具有所需形状的密闭成型空间中,等塑胶材料冷却固化后,打开模具将固化的塑胶加工物顶出,以获得成型品的方法。由于注塑成型方法具有成型费用低、成型周期短、成型过程简单及易于成型形状复杂的塑胶产品等特点,因此在塑胶产品制造领域心用极为普遍。 Mold is an indispensable and important equipment in injection molding. Injection molding is a method of injecting hot-melt plastic material into a closed molding space with the desired shape in the mold at high speed, and after the plastic material cools and solidifies, the mold is opened to eject the solidified plastic processed product to obtain a molded product. . Due to the characteristics of low molding cost, short molding cycle, simple molding process and easy molding of plastic products with complex shapes, injection molding is widely used in the field of plastic product manufacturing.

在注塑成型时,LED灯罩塑件都有一个浇注系统,例如:大水口直接入水,这样LED灯罩产品成型后,不可避免的要对其水口进行去除。传统技术是采用手工去除,这样不但大大延长生产周期,而且效率低,劳动强度大,使员工易疲劳。 In injection molding, LED lampshade plastic parts have a pouring system, for example: the large nozzle directly enters the water, so after the LED lampshade product is formed, it is inevitable to remove the nozzle. The traditional technology is to use manual removal, which not only greatly prolongs the production cycle, but also has low efficiency, high labor intensity, and makes employees prone to fatigue.

实用新型内容 Utility model content

针对上述所存在的不足,本实用新型目的在于,提供一种结构设计合理,能将LED灯罩上的水口料剪去,且工作效率高的LED灯罩剪水口机。 In view of the above-mentioned shortcomings, the purpose of this utility model is to provide a LED lampshade nozzle cutting machine with reasonable structure design, which can cut off the nozzle material on the LED lampshade and has high working efficiency.

本实用新型为实现上述目的,所提供的技术方案是:一种LED灯罩剪水口机,其包括机架、料板、夹持装置、剪料装置、横向移动机构和纵向移动机构,所述料板设置在所述机架的顶部中间位置,且均匀设有多个与LED灯罩相适配的放置位,所述剪料装置设置在两相邻放置位之间的位置,且能将近其一侧的LED灯罩上的水口料夹持,横向移动机构对称设置在所述料板的前后两侧,所述纵向移动机构对应所述料板的左右两侧位置设置在横向移动机构上,所述剪料装置设置在所述纵向移动机构上,且朝向所述水口料。 In order to achieve the above purpose, the utility model provides the technical solution as follows: a LED lampshade nozzle cutting machine, which includes a frame, a material plate, a clamping device, a material cutting device, a lateral movement mechanism and a longitudinal movement mechanism. The board is arranged in the middle of the top of the frame, and evenly provided with a plurality of places suitable for the LED lampshade, and the cutting device is arranged between two adjacent places, and can close one of them The nozzle material on the side LED lampshade is clamped, the lateral movement mechanism is symmetrically arranged on the front and rear sides of the material plate, and the longitudinal movement mechanism is set on the transverse movement mechanism corresponding to the left and right sides of the material plate. The material cutting device is arranged on the longitudinal moving mechanism and faces the nozzle material.

作为本实用新型的一种改进,所述夹持装置包括顶块、固定座、滑块和夹持气缸,所述顶块和固定座对应水口料的两侧位置固定在所述料板上,所述滑块活动设置在所述固定座靠近顶块的一侧位置,所述夹持气缸设置在所述固定座的另一侧位置,且能驱动滑块向所述顶块的一侧位置移动将所述水口料夹持。 As an improvement of the utility model, the clamping device includes a top block, a fixed seat, a slider and a clamping cylinder, and the top block and the fixed seat are fixed on the material plate corresponding to the two sides of the nozzle material, The slider is movably arranged on one side of the fixed seat close to the top block, and the clamping cylinder is arranged on the other side of the fixed seat, and can drive the slider to one side of the top block Move to clamp the nozzle material.

作为本实用新型的一种改进,所述横向移动机构包括横向支座、横向滑杆、横向滑座及横向气缸,所述横向滑杆通过横向支座横向设置在所述机架上,所述横向滑座通过滑套活动设置在所述横向滑杆上,所述横向气缸的缸体固定在所述机架上,活塞杆与所述横向滑座相连接。  As an improvement of the present utility model, the lateral movement mechanism includes a lateral support, a lateral sliding rod, a lateral sliding seat and a lateral cylinder, and the lateral sliding rod is laterally arranged on the frame through the lateral support. The transverse sliding seat is movably arranged on the transverse sliding rod through a sliding sleeve, the cylinder body of the transverse air cylinder is fixed on the frame, and the piston rod is connected with the transverse sliding seat. the

作为本实用新型的一种改进,所述纵向移动机构包括纵向支座、纵向滑杆、纵向滑座及纵向气缸,所述纵向滑杆通过纵向支座纵向设置在所述横向滑座上,所述纵向滑座通过滑套活动设置在所述纵向滑杆上,所述纵向气缸的缸体固定在所述横向滑座上,活塞杆与所述纵向滑座相连接。 As an improvement of the present utility model, the longitudinal movement mechanism includes a longitudinal support, a longitudinal slide bar, a longitudinal slide seat and a longitudinal cylinder, and the longitudinal slide bar is longitudinally arranged on the transverse slide seat through the longitudinal support, so that The longitudinal sliding seat is movably arranged on the longitudinal sliding rod through a sliding sleeve, the cylinder body of the longitudinal cylinder is fixed on the transverse sliding seat, and the piston rod is connected with the longitudinal sliding seat.

作为本实用新型的一种改进,所述剪料装置包括安装架、气动剪和调节杆,所述安装架通过滑套活动滑设在纵向滑杆上,且与所述纵向滑座相固定,所述调节杆固定在所述安装架上,且与所述纵向滑杆相平行,所述气动剪设置在所述调节杆上。 As an improvement of the utility model, the shearing device includes a mounting frame, a pneumatic shear and an adjusting rod, and the mounting frame is slid on the longitudinal sliding bar through a sliding sleeve, and is fixed with the longitudinal sliding seat, The adjusting rod is fixed on the mounting frame and is parallel to the longitudinal slide bar, and the pneumatic shear is arranged on the adjusting rod.

本实用新型的有益效果为:本实用新型的结构设计巧妙、合理,利用夹持装置将LED灯罩上的水口料夹持,通过纵向移动机构将剪料装置移动至与水口料相对,而横向移动机构带动剪料装置向水口料方向移去,使水口料位于气动剪的剪刀口上,这时剪料装置启动,实现替代人手将水口料剪断目的;同时可以采用PLC控制器对夹持装置、剪料装置、横向移动机构和纵向移动机构进行自动化控制,自动化程度高,避免了重复劳动,不仅大大降低了劳动强度,还有效保证产品质量,且剪料速度快,效率高,大大缩减生产工时和节约生产成本。 The beneficial effects of the utility model are: the structural design of the utility model is ingenious and reasonable, the nozzle material on the LED lampshade is clamped by the clamping device, the material cutting device is moved to be opposite to the nozzle material through the longitudinal movement mechanism, and the horizontal movement The mechanism drives the shearing device to move towards the nozzle material, so that the nozzle material is located on the scissor mouth of the pneumatic shear. At this time, the shearing device starts to realize the purpose of cutting the nozzle material instead of manual; The automatic control of material device, horizontal moving mechanism and vertical moving mechanism has a high degree of automation, avoids duplication of labor, not only greatly reduces labor intensity, but also effectively guarantees product quality, and the cutting speed is fast and efficient, greatly reducing production hours and Save production costs.

附图说明 Description of drawings

图1是本实用新型的立体结构示意图。 Fig. 1 is the three-dimensional structure schematic diagram of the present utility model.

图2是本实用新型的俯视结构示意图。 Fig. 2 is a top view structural diagram of the utility model.

图3是本实用新型中纵向移动机构的结构示意图。 Fig. 3 is a structural schematic diagram of the longitudinal movement mechanism in the utility model.

图4是本实用新型中夹持装置的结构示意图。 Fig. 4 is a schematic structural view of the clamping device of the present invention.

图5是本实用新型中剪料装置的结构示意图。 Fig. 5 is a schematic structural view of the shearing device of the present invention.

具体实施方式 Detailed ways

实施例:参见图1至图5,本实施例提供一种LED灯罩剪水口机,其包括机架1、料板2、夹持装置3、剪料装置4、横向移动机构5和纵向移动机构6,所述料板2设置在所述机架1的顶部中间位置,且均匀设有多个与LED灯罩7相适配的放置位,所述剪料装置4设置在两相邻放置位之间的位置,且能将近其一侧的LED灯罩7上的水口料8夹持,横向移动机构5对称设置在所述料板2的前后两侧,所述纵向移动机构6对应所述料板2的左右两侧位置设置在横向移动机构5上,所述剪料装置4设置在所述纵向移动机构6上,且朝向所述水口料8。 Embodiment: Referring to Fig. 1 to Fig. 5, this embodiment provides an LED lampshade spout cutting machine, which includes a frame 1, a material plate 2, a clamping device 3, a material cutting device 4, a lateral movement mechanism 5 and a longitudinal movement mechanism 6. The material plate 2 is set in the middle of the top of the frame 1, and there are evenly provided with a plurality of placement positions suitable for the LED lampshade 7, and the cutting device 4 is set between two adjacent placement positions The position between them, and can clamp the nozzle material 8 on the LED lampshade 7 on one side thereof, the lateral movement mechanism 5 is symmetrically arranged on the front and rear sides of the material plate 2, and the longitudinal movement mechanism 6 corresponds to the material plate The left and right sides of 2 are set on the lateral movement mechanism 5 , and the material cutting device 4 is set on the longitudinal movement mechanism 6 and faces the nozzle material 8 .

具体的,参见图3,所述夹持装置3包括顶块31、固定座32、滑块33和夹持气缸34,所述顶块31和固定座32对应水口料8的两侧位置固定在所述料板2上,所述滑块33活动设置在所述固定座32靠近顶块31的一侧位置,所述夹持气缸34设置在所述固定座32的另一侧位置,且能驱动滑块33向所述顶块31的一侧位置移动将所述水口料8夹持。 Specifically, referring to FIG. 3 , the clamping device 3 includes a top block 31 , a fixed seat 32 , a slider 33 and a clamping cylinder 34 . On the material plate 2, the slider 33 is movably arranged on one side of the fixed seat 32 close to the top block 31, and the clamping cylinder 34 is arranged on the other side of the fixed seat 32, and can The driving slider 33 moves to one side of the top block 31 to clamp the nozzle material 8 .

参见图3,所述横向移动机构5包括横向支座、横向滑杆、横向滑座及横向气缸,所述横向滑杆通过横向支座横向设置在所述机架1上,所述横向滑座通过滑套活动设置在所述横向滑杆上,所述横向气缸的缸体固定在所述机架1上,活塞杆与所述横向滑座相连接。  Referring to Fig. 3, described transverse movement mechanism 5 comprises transverse support, transverse slide bar, transverse slide seat and transverse cylinder, and described transverse slide bar is laterally arranged on described frame 1 through transverse support, and described transverse slide seat The sliding sleeve is movably arranged on the transverse sliding rod, the cylinder body of the transverse cylinder is fixed on the frame 1, and the piston rod is connected with the transverse sliding seat. the

所述纵向移动机构6包括纵向支座61、纵向滑杆62、纵向滑座63及纵向气缸64,所述纵向滑杆62通过纵向支座61纵向设置在所述横向滑座上,所述纵向滑座63通过滑套活动设置在所述纵向滑杆62上,所述纵向气缸64的缸体固定在所述横向滑座上,活塞杆与所述纵向滑座63相连接。 The longitudinal movement mechanism 6 includes a longitudinal support 61, a longitudinal slide bar 62, a longitudinal slide seat 63 and a longitudinal cylinder 64, the longitudinal slide bar 62 is longitudinally arranged on the transverse slide seat through the longitudinal support 61, and the longitudinal The sliding seat 63 is movably arranged on the longitudinal sliding rod 62 through a sliding sleeve, the cylinder body of the longitudinal cylinder 64 is fixed on the horizontal sliding seat, and the piston rod is connected with the longitudinal sliding seat 63 .

参见图4,所述剪料装置4包括安装架41、气动剪42和调节杆43,所述安装架41通过滑套活动滑设在纵向滑杆62上,且与所述纵向滑座63相固定,所述调节杆43固定在所述安装架41上,且与所述纵向滑杆62相平行,所述气动剪42设置在所述调节杆43上。 Referring to Fig. 4, the shearing device 4 includes a mounting frame 41, a pneumatic shear 42 and an adjusting rod 43, the mounting frame 41 is slidably arranged on the longitudinal sliding bar 62 through a sliding sleeve, and is in contact with the longitudinal sliding seat 63. Fixed, the adjusting rod 43 is fixed on the mounting frame 41 and is parallel to the longitudinal slide bar 62 , and the pneumatic shear 42 is arranged on the adjusting rod 43 .

工作时,通过机械手将需剪水口料的LED灯罩7放在料板2的放置位上,夹持气缸34驱动滑块33向所述顶块31的一侧位置移动,实现LED灯罩7上的水口料8夹持。纵向气缸64驱动纵向支座61于纵向滑杆62上移动,使剪料装置4与所夹持的水口料8相对,横向气缸驱动横向滑座向所述水口料的一侧位置移动,直至该水口料位于气动剪42的剪口上,这时气动剪42启动,实现替代人手将水口料剪断目的。同时可以在机架1上设有PLC控制器9,以对所述夹持装置3、剪料装置4、横向移动机构5和纵向移动机构6进行控制,自动化完成夹持、移动和剪料动作,自动化程度高,避免了重复劳动,不仅大大降低了劳动强度,还有采用气动剪42切方式及专用夹持装置3,剪切口平整,精度均一且无毛边,有效保证产品质量,且剪料速度快,效率高,大大缩减生产工时和节约生产成本。 During work, the LED lampshade 7 that needs to be trimmed is placed on the placement position of the material plate 2 by the manipulator, and the clamping cylinder 34 drives the slider 33 to move to one side of the top block 31 to realize the LED lampshade 7. Nozzle material 8 is clamped. The longitudinal cylinder 64 drives the longitudinal support 61 to move on the longitudinal slide bar 62, so that the material cutting device 4 is opposite to the clamped nozzle material 8, and the horizontal cylinder drives the horizontal slide seat to move to the side position of the nozzle material until the The nozzle material is positioned on the notch of the pneumatic shear 42, and at this moment, the pneumatic shear 42 is started to realize the purpose of cutting the nozzle material instead of manpower. At the same time, a PLC controller 9 can be provided on the frame 1 to control the clamping device 3, the material cutting device 4, the lateral movement mechanism 5 and the longitudinal movement mechanism 6, and automatically complete the clamping, moving and material cutting actions , high degree of automation, avoiding repetitive labor, not only greatly reduces labor intensity, but also adopts pneumatic shearing 42 cutting method and special clamping device 3, the cutting mouth is flat, the precision is uniform and there is no burr, effectively ensuring product quality, and cutting The material speed is fast and the efficiency is high, which greatly reduces the production man-hours and saves production costs.

根据上述说明书的揭示和教导,本实用新型所属领域的技术人员还可以对上述实施方式进行变更和修改。因此,本实用新型并不局限于上面揭示和描述的具体实施方式,对本实用新型的一些修改和变更也应当落入本实用新型的权利要求的保护范围内。此外,尽管本说明书中使用了一些特定的术语,但这些术语只是为了方便说明,并不对本实用新型构成任何限制。如本实用新型上述实施例所述,采用与其相同或相似的结构而得到的其它剪水口机,均在本实用新型保护范围内。 According to the disclosure and teaching of the above specification, those skilled in the art to which the present utility model belongs can also change and modify the above embodiment. Therefore, the utility model is not limited to the specific implementation manners disclosed and described above, and some modifications and changes to the utility model should also fall within the scope of protection of the claims of the utility model. In addition, although some specific terms are used in this specification, these terms are only for convenience of description and do not constitute any limitation to the present utility model. As described in the above-mentioned embodiments of the utility model, other nozzle machines obtained by adopting the same or similar structure are all within the protection scope of the utility model.

Claims (5)

1.一种LED灯罩剪水口机,其特征在于,其包括机架、料板、夹持装置、剪料装置、横向移动机构和纵向移动机构,所述料板设置在所述机架的顶部中间位置,且均匀设有多个与LED灯罩相适配的放置位,所述剪料装置设置在两相邻放置位之间的位置,且能将近其一侧的LED灯罩上的水口料夹持,横向移动机构对称设置在所述料板的前后两侧,所述纵向移动机构对应所述料板的左右两侧位置设置在横向移动机构上,所述剪料装置设置在所述纵向移动机构上,且朝向所述水口料。 1. A LED lampshade water cutting machine is characterized in that it comprises a frame, a material plate, a clamping device, a material cutting device, a lateral movement mechanism and a longitudinal movement mechanism, and the material plate is arranged on the top of the frame In the middle position, and evenly provided with a plurality of placement positions suitable for the LED lampshade, the cutting device is arranged between two adjacent placement positions, and can close the nozzle material clip on the LED lampshade on one side The horizontal moving mechanism is symmetrically arranged on the front and rear sides of the material plate, the longitudinal moving mechanism is set on the horizontal moving mechanism corresponding to the left and right sides of the material plate, and the cutting device is arranged on the longitudinal moving Mechanism, and towards the nozzle material. 2.根据权利要求1所述的LED灯罩剪水口机,其特征在于,所述夹持装置包括顶块、固定座、滑块和夹持气缸,所述顶块和固定座对应水口料的两侧位置固定在所述料板上,所述滑块活动设置在所述固定座靠近顶块的一侧位置,所述夹持气缸设置在所述固定座的另一侧位置,且能驱动滑块向所述顶块的一侧位置移动将所述水口料夹持。 2. The LED lampshade nozzle cutting machine according to claim 1, wherein the clamping device comprises a top block, a fixed seat, a slider and a clamping cylinder, and the top block and the fixed seat correspond to two sides of the nozzle material. The side position is fixed on the material plate, the slider is movably arranged on one side of the fixed seat close to the top block, and the clamping cylinder is arranged on the other side of the fixed seat, and can drive the slider The block moves to one side of the top block to clamp the nozzle material. 3.根据权利要求2所述的LED灯罩剪水口机,其特征在于,所述横向移动机构包括横向支座、横向滑杆、横向滑座及横向气缸,所述横向滑杆通过横向支座横向设置在所述机架上,所述横向滑座通过滑套活动设置在所述横向滑杆上,所述横向气缸的缸体固定在所述机架上,活塞杆与所述横向滑座相连接。 3. The LED lampshade nozzle machine according to claim 2, wherein the lateral movement mechanism comprises a lateral support, a lateral slide bar, a lateral slide seat and a horizontal cylinder, and the lateral slide bar passes through the lateral support It is arranged on the frame, and the transverse sliding seat is movably arranged on the transverse sliding rod through a sliding sleeve, the cylinder body of the transverse cylinder is fixed on the frame, and the piston rod is connected with the transverse sliding seat connect. 4.根据权利要求3所述的LED灯罩剪水口机,其特征在于,所述纵向移动机构包括纵向支座、纵向滑杆、纵向滑座及纵向气缸,所述纵向滑杆通过纵向支座纵向设置在所述横向滑座上,所述纵向滑座通过滑套活动设置在所述纵向滑杆上,所述纵向气缸的缸体固定在所述横向滑座上,活塞杆与所述纵向滑座相连接。 4. The LED lampshade nozzle machine according to claim 3, wherein the longitudinal movement mechanism comprises a longitudinal support, a longitudinal slide bar, a longitudinal slide seat and a longitudinal cylinder, and the longitudinal slide bar passes through the longitudinal support. It is arranged on the horizontal sliding seat, and the longitudinal sliding seat is movably arranged on the longitudinal sliding rod through a sliding sleeve. The cylinder body of the longitudinal cylinder is fixed on the horizontal sliding seat, and the piston rod and the longitudinal sliding seat connected. 5.根据权利要求4所述的LED灯罩剪水口机,其特征在于,所述剪料装置包括安装架、气动剪和调节杆,所述安装架通过滑套活动滑设在纵向滑杆上,且与所述纵向滑座相固定,所述调节杆固定在所述安装架上,且与所述纵向滑杆相平行,所述气动剪设置在所述调节杆上。 5. The LED lampshade spout cutting machine according to claim 4, wherein the material cutting device comprises a mounting frame, a pneumatic shear and an adjusting rod, and the mounting frame is slidably arranged on the longitudinal sliding bar through a sliding sleeve, And it is fixed with the longitudinal sliding seat, the adjusting rod is fixed on the installation frame and is parallel to the longitudinal sliding rod, and the pneumatic shear is arranged on the adjusting rod.
CN201420848170.0U 2014-12-29 2014-12-29 LED lampshade cutting machine Expired - Fee Related CN204471764U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105034219A (en) * 2015-09-02 2015-11-11 福建盈浩工艺制品有限公司 Full-automatic in-mold taking device and method
CN106313453A (en) * 2016-10-28 2017-01-11 深圳职业技术学院 Shearing machine for injection molding water gap
CN110948802A (en) * 2019-12-20 2020-04-03 东莞工坊精密模具有限公司 A fully automatic button nozzle machine
CN112356113A (en) * 2020-11-16 2021-02-12 广汽丰田汽车有限公司 Water gap material cutting device and automobile bumper production line

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105034219A (en) * 2015-09-02 2015-11-11 福建盈浩工艺制品有限公司 Full-automatic in-mold taking device and method
CN106313453A (en) * 2016-10-28 2017-01-11 深圳职业技术学院 Shearing machine for injection molding water gap
CN110948802A (en) * 2019-12-20 2020-04-03 东莞工坊精密模具有限公司 A fully automatic button nozzle machine
CN112356113A (en) * 2020-11-16 2021-02-12 广汽丰田汽车有限公司 Water gap material cutting device and automobile bumper production line
CN112356113B (en) * 2020-11-16 2025-02-18 广汽丰田汽车有限公司 Gate material removal device and automobile bumper production line

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