CN104045043A - Multiple-spray-guns liquid filling method, system and barrel transfer line - Google Patents
Multiple-spray-guns liquid filling method, system and barrel transfer line Download PDFInfo
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- CN104045043A CN104045043A CN201310085064.1A CN201310085064A CN104045043A CN 104045043 A CN104045043 A CN 104045043A CN 201310085064 A CN201310085064 A CN 201310085064A CN 104045043 A CN104045043 A CN 104045043A
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Abstract
The invention aims to provide a multiple-spray-guns liquid filling method, a system and a barrel transfer line thereof so as to raise production efficiency. In the barrel transfer line of a multiple-spray-guns liquid filling system, an empty barrel zone is used for placing empty barrels; a filing zone is used for filling empty barrels; and a barrel outlet zone is used for receiving barrels transferred from the filling zone. The barrel transfer line also comprises an empty barrel positioning zone which is used for receiving multiple empty barrels which are transferred from the empty barrel zone and are required by a filling cycle and transferring the multiple empty barrels to the filling zone. The empty barrel zone and the empty barrel positioning zone are arranged in series in a straight line, and the empty barrel positioning zone and the filling zone are parallelly arranged.
Description
Technical field
The present invention relates to liquid filling system, method.
Background technology
As shown in Figure 1, existing bulking system is the filling pattern (with four spray gun casehistorys) that adopts straight line, and system divides is three regions, is respectively Kong Tong district, filling district, Chu Tong district, and these three regions are by linear fashion layout.The every filling four barrels of needed time T=t1+t2 of this linear filling mode (t1: feed time, t2: enter the empty bucket time or go out a heavy bucket time), complete a filling circulation and complete four barrels filling.As can be seen here, along with the increase of filling number in single circulation, it is longer that time t2 will become, and cause like this time of each filling circulation to lengthen.Along with continuing to increase of output, the solution that this simple dependence increases filling number (lance head number) can not improve its filling output significantly, and the space taking becomes very long.
Summary of the invention
The object of the present invention is to provide a kind of many spray gun liquid of many spray gun liquid bulking system packaging process, system and bucket delivery conduit thereof, to enhance productivity.
For realize described object many spray gun liquid bulking system bucket delivery conduit, comprise
Kong Tong district, for putting empty bucket;
Filling district, for carrying out filling to empty bucket;
Chu Tong district, carries the bucket of coming for receiving from filling district;
It is characterized in that,
This barrel of delivery conduit also comprises empty bucket positioning area, this sky bucket positioning area is carried the needed multiple empty buckets of a filling circulation of coming for receiving Cong Kongtong district, and the plurality of empty bucket is transported to filling district, Kong Tong district and empty bucket positioning area be in a rectilinear direction serial arrangement, empty bucket positioning area, filling district arrangement in parallel.
Described bucket delivery conduit, wherein, empty bucket positioning area, filling district and Chu Tong district arrangement in parallel.
Described bucket delivery conduit, wherein, this barrel of delivery conduit is U font.
For realizing many spray gun liquid bulking system of described object, wherein, comprise
Kong Tong district conveyer, for carrying empty bucket in a rectilinear direction;
Empty bucket localization machine, for a needed N of filling circulation empty barrel that locates Cong Kongtong district conveyer and send, is arranged in the outgoing side of Kong Tong district conveyer, and Yu Kongtong district conveyer is arranged in a rectilinear direction serial;
Filling apparatus, disposes many spray guns, for carrying out filling to N empty bucket;
Chu Tong district conveyer, obtains N filling good heavy bucket from described filling apparatus, and the heavy bucket of direction output along a straight line, and Chu Tong district conveyer, filling apparatus are arranged in parallel; And
Song Tong mechanism, for the transmission from carrying out N bucket between empty bucket localization machine, filling apparatus and Chu Tong district conveyer;
N is greater than 1 integer.
Described many spray gun liquid bulking system, wherein, Chu Tong district conveyer, filling apparatus and empty bucket localization machine are arranged in parallel.
Described many spray gun liquid bulking system, wherein, Gai Kongtong district conveyer, empty bucket localization machine, filling apparatus, Chu Tong district conveyer are U font and arrange.
For realizing many spray gun liquid packaging process of described object, it is characterized in that,
Step 1, is placed on sky bucket in Kong Tong district successively, carries empty bucket in a rectilinear direction;
Step 2, transmits N empty bucket to empty bucket positioning area in Cong Kongtong district, empty bucket positioning area He Kongtong district is in rectilinear direction serial arrangement;
Step 3, delivers to filling district by N of empty bucket positioning area empty bucket, starts filling operation, filling district and empty bucket positioning area arrangement in parallel;
Step 4, when filling district carries out filling operation, is sent to empty bucket positioning area by N empty bucket again according to step 2;
Step 5, the filling operation in district to be filled is complete, again N of empty bucket positioning area empty bucket is delivered to filling district, and N of filling district heavy bucket is sent in Chu Tong district simultaneously, the heavy bucket of Chu Tong district output;
Step 6, starts filling operation again in filling district, when carrying out filling operation, again N empty bucket is sent to empty bucket positioning area according to step 2.
Aforementioned techniques scheme, send barrel time empty barrelage amount corresponding with spray gun irrelevant, and the advantage of enhancing productivity in the situation that spray gun quantity is more is just more obvious.
Brief description of the drawings
Fig. 1 is the schematic diagram of the bucket delivery conduit of existing many spray gun liquid bulking system.
Fig. 2 is the schematic diagram of the bucket delivery conduit of many spray gun liquid bulking system of the present invention.
Fig. 3 is the front view of many spray gun liquid bulking system of the present invention.
Fig. 4 is the left view of many spray gun liquid bulking system of the present invention.
Fig. 5 is the birds-eye view of many spray gun liquid bulking system of the present invention.
Detailed description of the invention
As shown in Figure 2, be divided into four regions according to the bucket delivery conduit of many spray gun liquid bulking system of the present invention, respectively: Kong Tong district, empty bucket positioning area, filling district, Chu Tong district, Kong Tong district and empty bucket positioning area are in a rectilinear direction serial arrangement, empty bucket positioning area, filling district arrangement in parallel, whole bucket delivery conduit entirety has been lined up " U " font.
According to the bucket delivery conduit shown in Fig. 2, often complete the needed time T 2=t1+t0(t1 of a filling circulation (be in the drawings four buckets be example): the feed time is identical with the linear filling mode shown in Fig. 1, t0: send a barrel time, be about to empty barrel of time that moves to filling district from empty bucket positioning area).In the filling pattern of the bucket delivery conduit of Fig. 2, in filling district feed, the empty bucket in Kong Tong district enters empty bucket positioning area, and this action and filling feed are synchronously to carry out, and therefore do not take the time in whole cyclic process.And when the heavy bucket in filling district is sent, the empty bucket of empty bucket positioning area can be sent to filling district, and these two actions are synchronously carried out.Complete the time t0 spending to the action in filling district from empty bucket positioning area, t0 length is to be determined by the structure of Song Tong mechanism itself, irrelevant with the quantity of empty bucket.Thus can analysis cycle time T 2 be determined by t1 and t0, and the size of t0 is the structures shape by mechanism, is constant, and t0 is much smaller than the t1 in the filling pattern of straight line.So the filling time T2 of this structural pattern is far smaller than the time T of a filling circulation shown in Fig. 1, and advantage is obvious in the case of the spray gun quantity in filling district is more.
Adopting the filling time of a circulation of filling Pattern completion of " U " font arrangement is as shown in Figure 2 the needed time of filling pattern that is less than linear arrangement, that is to say that the filling efficiency in the unit time can increase greatly.In contriver's a test, the spray gun of equivalent amount, the filling efficiency of the more existing linear filling pattern of this novel version improves 35% left and right.
Bucket delivery conduit shown in Fig. 2 is just arranged in many spray gun liquid bulking system as shown in Figures 3 to 5, its Hollow barrel district conveyer 1 provides described Kong Tong district, the first Chu Tong district conveyer 2, the second Chu Tong district conveyer 3 provide described Chu Tong district jointly, empty bucket localization machine 5 provides described empty bucket positioning area, and filling apparatus 4 provides described filling district.
Kong Tong district conveyer 1 can be belt conveyor, and one end of its contiguous empty bucket localization machine 5 arranges gear bucket device, and gear bucket device, in the time that needs are let pass, is just opened and allows that empty bucket is transported to empty bucket localization machine 5 from empty bucket conveyer 1.Gear bucket device can be the swing arm by electric machine control.
Empty bucket localization machine 5 can be also belt conveyor, the driving of empty bucket localization machine 5 can be by step motor control, once the empty bucket that Cong Kongtong district conveyer 1 sends is detected by detector, just export a pulse to stepping motor by controller, the empty bucket of step motor control localization machine 5 moves forward a step, and the empty bucket in empty like this bucket localization machine 5 will maintain equal spacing.In preferred embodiment of the present invention, in empty bucket localization machine 5, corresponding each empty bucket, is provided with a detector.Correspondingly, at the mouth of sky bucket conveyer 1, counting machine is set, for example photo-electric counting machine, an empty bucket conveyer 1 is let pass one empty barrel, and counting machine is with regard to technology.Once exceed the needed quantity of circulation, empty bucket conveyer 1 just stops letting pass.
Empty bucket in empty bucket localization machine 5 is transported to the filling district of filling apparatus 4 by Song Tong mechanism 6, Song Tong mechanism 6 can be the structure that cylinder connects push rod, promotes empty bucket by push rod, the stroke of cylinder control push rod, and the output of cylinder is by controller control.The controller of many spray gun liquid bulking system of the present invention can be PLC controller, also can be industrial computer or other SCM Based embedded systems, controller He Kongtong district conveyer 1, empty bucket localization machine 5, Song Tong mechanism, Chu Tong district conveyer 2,3 couple respectively, action to them is controlled respectively, and coordinates their sequence of operation.
Song Tong mechanism 6 can also be the manipulator of other structures, and its version can also be that oil cylinder connects push rod, or motor connection connecting rod mechanism, or pinion and rack, or the multiple clamping devices that add in belt mechanism etc.
The top in the filling district of filling apparatus 4 disposes fills with charging pipe 7 and spray gun 8, the material outbound course of filling with charging pipe 7 and spray gun 8 is aimed at the bung of empty bucket, after weight sensor below the filling district of filling apparatus 4 detects that empty bucket puts in place, controller is just worked according to detection signal control filling charging pipe 7, the spray gun 8 of weight sensor, carries out the filling of liquid.
Completing of filling operation on filling apparatus 4 can be detected to control by weight sensor equally, once filling operation completes, Song Tong mechanism 6 is just transported to Chu Tong district conveyer 2 by the heavy bucket in filling region.Conveying, the empty bucket positioning area of the heavy bucket in Zhi Chutong district of filling district can configure respectively Song Tong mechanism to the conveying of the empty bucket in filling district, and Song Tong mechanism can be identical, also can be different.
Chu Tong district conveyer 2,3 can be tape handler, and first heavy bucket is sent to Chu Tong district conveyer 2, and then You Chutong district conveyer 2 is delivered to Chu Tong district conveyer 3.Chu Tong district arranges two conveyers, and the output of heavy like this bucket just can independently be carried out from the transmission in Dao Chutong district of filling district with heavy bucket.
Many spray gun liquid packaging process following (explanation as an example of four spray guns example) in conjunction with previous embodiment:
1, empty bucket is placed on Kong Tong district conveyer 1 successively, and institute's bucket of have time is kept off a barrel device by end and limits;
2, filling program starts, and the gear barrel empty bucket of device clearance, according to finishing to let pass after four sky buckets of counting photoelectricity clearance;
3, four empty buckets are positioned at empty bucket positioning area 5 successively, and keep equal spacing.Four empty buckets have four groups of detections simultaneously;
4, after four empty buckets are positioned, and send and bit instruction detected, the filling district 4(time delivered to by four empty buckets by Song Tong mechanism 6 is t0), sensor provide start after tare weight signal filling;
5, when filling district 4 is filling (filling time is t1), empty bucket positioning area 5 is let pass four empty barrel again according to above-mentioned steps 2,3;
6, district 4 to be filled sends filling complete and empty bucket positioning area 5 and sends after the signals that four empty buckets put in place, and Song Tong mechanism 6 delivers to filling district 4 by four of empty bucket positioning area 5 empty buckets again, and four of filling district 4 heavy buckets are sent on Chu Tong district conveyer 2 simultaneously;
7, filling district 4 starts filling program again, and the empty bucket in filling same space-time bucket district 5 is let pass four again, and the heavy bucket going out on barrel conveyer 2 is sent to out on barrel conveyer 1.
8, moved above 3 working cycle, the time of single filling circulation is T1=t1+t0.
Although the present invention with preferred embodiment openly as above, it is not for limiting the present invention, and any those skilled in the art without departing from the spirit and scope of the present invention, can make possible variation and amendment.Therefore, every content that does not depart from technical solution of the present invention, any amendment, equivalent variations and the modification above embodiment done according to technical spirit of the present invention, within all falling into the protection domain that the claims in the present invention define.
Claims (7)
1. the bucket delivery conduit of more than spray gun liquid bulking system, comprises
Kong Tong district, for putting empty bucket;
Filling district, for carrying out filling to empty bucket;
Chu Tong district, carries the bucket of coming for receiving from filling district;
It is characterized in that,
This barrel of delivery conduit also comprises empty bucket positioning area, this sky bucket positioning area is carried the needed multiple empty buckets of a filling circulation of coming for receiving Cong Kongtong district, and the plurality of empty bucket is transported to filling district, Kong Tong district and empty bucket positioning area be in a rectilinear direction serial arrangement, empty bucket positioning area, filling district arrangement in parallel.
2. as claimed in claim 1 barrel of delivery conduit, is characterized in that, empty bucket positioning area, filling district and Chu Tong district arrangement in parallel.
3. as claimed in claim 2 barrel of delivery conduit, is characterized in that, this barrel of delivery conduit is U font.
4. more than spray gun liquid bulking system, is characterized in that, comprises
Kong Tong district conveyer, for carrying empty bucket in a rectilinear direction;
Empty bucket localization machine, for a needed N of filling circulation empty barrel that locates Cong Kongtong district conveyer and send, is arranged in the outgoing side of Kong Tong district conveyer, and Yu Kongtong district conveyer is arranged in a rectilinear direction serial;
Filling apparatus, disposes many spray guns, for carrying out filling to N empty bucket;
Chu Tong district conveyer, obtains N filling good heavy bucket from described filling apparatus, and the heavy bucket of direction output along a straight line, and Chu Tong district conveyer, filling apparatus are arranged in parallel; And
Song Tong mechanism, for the transmission from carrying out N bucket between empty bucket localization machine, filling apparatus and Chu Tong district conveyer;
N is greater than 1 integer.
5. many spray gun liquid bulking system as claimed in claim 4, is characterized in that, Chu Tong district conveyer, filling apparatus and empty bucket localization machine are arranged in parallel.
6. many spray gun liquid bulking system as claimed in claim 5, is characterized in that, Gai Kongtong district conveyer, empty bucket localization machine, filling apparatus, Chu Tong district conveyer are U font and arrange.
7. more than spray gun liquid packaging process, is characterized in that,
Step 1, is placed on sky bucket in Kong Tong district successively, carries empty bucket in a rectilinear direction;
Step 2, transmits N empty bucket to empty bucket positioning area in Cong Kongtong district, empty bucket positioning area He Kongtong district is in rectilinear direction serial arrangement;
Step 3, delivers to filling district by N of empty bucket positioning area empty bucket, starts filling operation, filling district and empty bucket positioning area arrangement in parallel;
Step 4, when filling district carries out filling operation, is sent to empty bucket positioning area by N empty bucket again according to step 2;
Step 5, the filling operation in district to be filled is complete, again N of empty bucket positioning area empty bucket is delivered to filling district, and N of filling district heavy bucket is sent in Chu Tong district simultaneously, the heavy bucket of Chu Tong district output;
Step 6, starts filling operation again in filling district, when carrying out filling operation, again N empty bucket is sent to empty bucket positioning area according to step 2.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310085064.1A CN104045043A (en) | 2013-03-15 | 2013-03-15 | Multiple-spray-guns liquid filling method, system and barrel transfer line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310085064.1A CN104045043A (en) | 2013-03-15 | 2013-03-15 | Multiple-spray-guns liquid filling method, system and barrel transfer line |
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| Publication Number | Publication Date |
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| CN104045043A true CN104045043A (en) | 2014-09-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310085064.1A Pending CN104045043A (en) | 2013-03-15 | 2013-03-15 | Multiple-spray-guns liquid filling method, system and barrel transfer line |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105947957A (en) * | 2016-06-30 | 2016-09-21 | 佛山市理想家建材有限公司 | Novel semi-automatic filling machine |
| CN108862168A (en) * | 2018-07-02 | 2018-11-23 | 江苏纳海生物科技有限公司 | A kind of hemodialysis concentrated solution conveying bulking system |
| CN109019492A (en) * | 2018-06-28 | 2018-12-18 | 康美药业股份有限公司 | For explosive barrel plus the supply line of water |
| CN109052292A (en) * | 2018-06-28 | 2018-12-21 | 康美药业股份有限公司 | Drug adds water conveying equipment |
| CN111689003A (en) * | 2020-06-30 | 2020-09-22 | 滁州学院 | Automatic sterilizing equipment for beverage filling barrel |
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| CN102311080A (en) * | 2010-07-06 | 2012-01-11 | 刘军 | Filling machine |
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| WO2003014003A2 (en) * | 2001-08-01 | 2003-02-20 | Giuseppe Scudeletti | Apparatus for processing and filling kegs for beverages in general |
| EP1762540A1 (en) * | 2005-09-12 | 2007-03-14 | Giuseppe Scudelletii | Apparatus and method for processing and filling kegs |
| EP2058272A1 (en) * | 2007-11-12 | 2009-05-13 | Malek Brautech GmbH | Treatment device for containers |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105947957A (en) * | 2016-06-30 | 2016-09-21 | 佛山市理想家建材有限公司 | Novel semi-automatic filling machine |
| CN109019492A (en) * | 2018-06-28 | 2018-12-18 | 康美药业股份有限公司 | For explosive barrel plus the supply line of water |
| CN109052292A (en) * | 2018-06-28 | 2018-12-21 | 康美药业股份有限公司 | Drug adds water conveying equipment |
| CN108862168A (en) * | 2018-07-02 | 2018-11-23 | 江苏纳海生物科技有限公司 | A kind of hemodialysis concentrated solution conveying bulking system |
| CN111689003A (en) * | 2020-06-30 | 2020-09-22 | 滁州学院 | Automatic sterilizing equipment for beverage filling barrel |
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Application publication date: 20140917 |