CN104009365B - Commutator segment automatic inserted sheet assembly machine - Google Patents
Commutator segment automatic inserted sheet assembly machine Download PDFInfo
- Publication number
- CN104009365B CN104009365B CN201410252353.0A CN201410252353A CN104009365B CN 104009365 B CN104009365 B CN 104009365B CN 201410252353 A CN201410252353 A CN 201410252353A CN 104009365 B CN104009365 B CN 104009365B
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- China
- Prior art keywords
- commutator segment
- rubber core
- rubber
- discharge
- described frame
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Abstract
The invention discloses a kind of commutator segment automatic inserted sheet assembly machine, including frame, commutator segment vibrating disk, rubber core vibrating disk, in described frame, and it is automatically inserted into mechanism (24) equipped with commutator segment at the discharge end of commutator segment vibrating disk, in described frame, and position feed mechanism (26) equipped with rubber core at the discharge end of rubber core vibrating disk, in described frame, and equipped with the traversing conveying mechanism of rubber core (29) at the discharge end of this rubber core location feed mechanism, in described frame, and it is automatically inserted between mechanism and the traversing conveying mechanism of rubber core place equipped with rubber core rotating mechanism (25) at commutator segment, rubber core location feed mechanism, the traversing conveying mechanism of rubber core, commutator segment is automatically inserted into mechanism, rubber core rotating mechanism electrically connects with microcomputerized control mechanism respectively.The present invention solve diverter industry assemble that the work hilllock amount of labour used is big, Economic returns is low, based on the assembling mode of production manually, improve diverter entirety manufacture level.
Description
Technical field
The present invention relates to a kind of engine commutator assembly equipment, be specifically related to a kind of diverter and manufactured
Cheng Zhong, completes bulk copper type body assembling parts and becomes the automatic equipment of cylindrical body operation.
Background technology
At present, diverter (i.e. commutator) industrial processes operation (assembling) post is that diverter produces
The primary basis of link, also higher because of its degree of difficulty, so still with manual operation (bag in industry
Include the choosing of rubber core, the insertion etc. of commutator segment) it is that main assembling mode is to solve production problem.
In diverter mechanism, base components is copper type body part (i.e. commutator segment), it in mechanism with in order
Cylinder packings, have upper and lower directivity to distinguish and insulating properties relation between copper body and copper body, dissipate
The copper type body part of shape must progressively be arranged in cylinder by the support of sizing rubber core part on assembling
Type body, requires in alignment processes that copper type body part screening correct direction must be filled out row by operating personnel, complete
Become after cylindrical body, then put rubber band and be wound around several circles and fastened and prevent the loose copper type body zero that comes off
Part.It is also that in industry operation, the amount of labour used is maximum, benefit is the highest, quality is difficult to guarantee, post management
Cost is difficult to the headache compressed.
Summary of the invention
The present invention be directed to the deficiencies in the prior art, and provide one can by bulk copper type body part commutator segment from
The dynamic commutator segment automatic inserted sheet assembly machine being inserted in sizing rubber core, to meet diverter industry assembling work
The high request on hilllock, solves the problem that the former amount of labour used is big, Economic returns is low.
The technical solution adopted for the present invention to solve the technical problems is: commutator segment automatic inserted sheet assembly machine,
Including frame, commutator segment vibrating disk, rubber core vibrating disk, shake in described frame and at commutator segment
It is automatically inserted into mechanism equipped with commutator segment at the discharge end of Moving plate, shakes in described frame and in rubber core
Feed mechanism is positioned equipped with rubber core, in described frame and in this rubber core at the discharge end of Moving plate
Location feed mechanism discharge end at equipped with the traversing conveying mechanism of rubber core, in described frame and
Commutator segment is automatically inserted between mechanism and the traversing conveying mechanism of rubber core place equipped with rubber core rotating mechanism,
Described rubber core location feed mechanism, the traversing conveying mechanism of rubber core, commutator segment be automatically inserted into mechanism,
Rubber core rotating mechanism electrically connects with microcomputerized control mechanism respectively, and by its unified regulation and control；Described
Commutator segment is automatically inserted into mechanism, including commutator segment feeding orbit, on chip equipped with commutation in described frame
Material mainboard, in described frame and commutator segment charging mainboard a side edge equipped with traversing scraping wings,
This traversing scraping wings and traversing pusher cylinders, in described frame and at commutator segment charging mainboard
Another side edge equipped with longitudinally pushing pin, this longitudinal direction is pushed pin and pushes pin cylinders.
Commutator segment of the present invention automatic inserted sheet assembly machine compared with prior art, has the advantages that through upper
State the method such as the automatic inserted sheet of commutator segment, rubber core location feeding, and by using Mechanics of Machinery principle, biography
Dynamic mechanism principle, programmable control system, touch screen human-machine operation function and full-automatic commutator segment, rubber core
The design integration of vibrator supply system, it is high that it manufactures automation degree of equipment.It is omitted original rubber band
It is wound around the operation that fastening is inserted with the sizing rubber core (being slightly different with new rubber core) of commutator segment.The present invention
Solve diverter industry and assemble the problem that the work hilllock amount of labour used is big, Economic returns is low, solve prior art and produce
Industry still produces problem, the overall manufacture level of General Promotion diverter based on assembling mode manually.
Accompanying drawing explanation
Fig. 1 is the structural representation of commutator segment of the present invention automatic inserted sheet assembly machine；
Fig. 2 is the top view (rotating) of Fig. 1；
The structural representation of the rubber core that Fig. 3 is applied by the present invention；
Fig. 4 is the structural representation that the commutator segment in Fig. 1 is automatically inserted into mechanism；
Fig. 5 is the A-A side sectional view of Fig. 4；
Fig. 6 is the structural representation of the discharge rotating seat in Fig. 4；
Fig. 7 is that the longitudinal direction in Fig. 4 is pushed pin the structural representation of ("U" shaped)；
Fig. 8 is the structural representation of the screens thimble in Fig. 4；
Fig. 9 is the structural representation of the rubber core location feed mechanism in Fig. 1；
Figure 10 is the left view (fragmentary perspective) of Fig. 9；
Figure 11 is the structural representation of the rubber core locating piece (rack type) in Fig. 9；
Figure 12 is the structural representation of the rubber core catch in Fig. 9；
Figure 13 is the structural representation of the plunger tip rubber circle in Fig. 9.
Detailed description of the invention
The present invention is described in further detail with embodiment referring to the drawings.
Referring to figs. 1 through shown in Fig. 3, the present invention is applied to the commutation of full-automatic motor diverter assembly machine
Sheet automatic inserted sheet assembly machine, including frame 23, commutator segment vibrating disk 21 (can be two-orbit vibration type,
There is automatic reversing arrangement function), rubber core vibrating disk 22, in described frame 23 and commutation
It is automatically inserted into mechanism 24 equipped with commutator segment at the discharge end of sheet vibrating disk 21, in described frame 23,
And at the discharge end of rubber core vibrating disk 22, position feed mechanism 26 equipped with rubber core, at described machine
On frame 23 and this rubber core location feed mechanism 26 discharge end at equipped with the traversing conveying of rubber core
Mechanism 29 (is controlled rubber core fixture by cylinder to carry on slide rail), in described frame 23 and
Commutator segment is automatically inserted into place between mechanism 24 and the traversing conveying mechanism of rubber core 29 and rotates equipped with rubber core
Mechanism 25 (controlled rubber core fixture by motor and fixture mount rotates), described rubber core location is sent
Material mechanism 26, the traversing conveying mechanism of rubber core 29, commutator segment are automatically inserted into mechanism 24, rubber core rotation
Rotation mechanism 25 respectively with microcomputerized control mechanism 27 (touch screen containing human-machine operation, i.e. machine's drive
Control operating system, be contained in frame 23) electrical connection, and by its unified regulation and control.
In described frame 23 and at rubber core rotating mechanism 25 and the traversing conveying mechanism of rubber core 29
Between place equipped with finished product delivery mechanism 28, this finished product delivery mechanism 28 (is controlled conveyer belt assembly by motor
Finished product is sent) electrically connect with microcomputerized control mechanism 27, and by its unified regulation and control.Wherein, do not have
Insert the rubber core of commutator segment as it is shown on figure 3, finished product is the rubber core being inserted with commutator segment.
With reference to shown in Fig. 4 to Fig. 8, described commutator segment is automatically inserted into mechanism 24, including commutator segment feed
Track 31 (the linear feeding orbit containing top and the arc feeding orbit of bottom), in described frame
Equipped with commutator segment charging mainboard 44 on 23, in described frame 23 and at commutator segment charging mainboard 44
A side edge equipped with traversing scraping wings 43, this traversing scraping wings 43 is connected with traversing pusher cylinder 51,
Equipped with longitudinally pushing pin 38 in described frame 23 and in another side edge of commutator segment charging mainboard 44,
This longitudinal direction is pushed pin and 38 is connected with cylinder 50 of pushing pin.
In described frame 23 and commutator segment charging mainboard 44 side with longitudinally push pin 38
Corresponding section, position, equipped with supplied materials briquetting 40, this supplied materials briquetting 40 (both sides) has groove 32 and (uses
The commutator segment that comes is pushed, to show the pushing away of beneficially longitudinally pushing pin of accurately putting in place in placing traversing scraping wings
Go out).In described frame 23 and between supplied materials briquetting 40 and traversing scraping wings 43, place is equipped with two
Secondary detection seat (containing detection fiber) 41, the most accurately puts in place for detection commutator segment again, to determine
Whether traversing pusher cylinder carries out pusher work.
In order to enable to carry out underproof commutator segment rejecting discharge, at described commutator segment charging mainboard 44
On equipped with one-time detection seat 36 (containing detection fiber), at described commutator segment charging mainboard 44 built with row
Material rotating seat 48 is (containing rotating spring, as shown in Figure 6), in described frame 23 and at discharge
The side edge of rotating seat 48 is equipped with discharge support plate 34, and this discharge support plate 34 is connected with discharge cylinder 33；
At a side of described discharge rotating seat 48 and at commutator segment charging mainboard 44 and discharge support plate 34
Between place (in frame, containing screens thimble spring, as shown in Figure 8), exist equipped with screens thimble 45
Described commutator segment charging mainboard 44 on and above discharge rotating seat 48 place equipped with discharge thimble 37
(containing discharge thimble spring).In order to insert while realizing two panels commutator segment, described longitudinal direction is pushed pin
The profile of 38 be "U" shaped (or similar " V " font, as shown in Figure 7), described commutator segment
Charging mainboard 44, traversing scraping wings 43, traversing pusher cylinder 51 are two pieces and are respectively at longitudinal direction
Push pin 38 both sides；Described discharge rotating seat 48, discharge support plate 34, discharge cylinder 33 are two pieces
And be respectively at longitudinally push pin 38 both sides.Wherein, traversing pusher cylinder 51, cylinder 50 of pushing pin,
Discharge cylinder 33 is all contained in frame 23, and discharge cylinder 33 is contained on discharge cylinder saddle 49,
Described frame 23 times and at the lower section of discharge rotating seat 48 equipped with discharge disposable box 39.
As shown in Fig. 4 to Fig. 8, commutator segment transmits from commutator segment feeding orbit 31 and enters commutation
Sheet charging main body 44, through the fiber laser arrays of one-time detection seat 36, confirms that it is the most qualified, commutator segment
It is the most accurate that certified products will be sent to be done fiber laser arrays again by secondary detection seat 41 at traversing scraping wings 43
Put in place, then driven traversing scraping wings 43 to be moved to supplied materials briquetting 40 by traversing pusher cylinder 51
On groove 32 position in, finally driven "U" shaped longitudinally to push pin 38 simultaneously by cylinder 50 of pushing pin
Two panels commutator segment is pushed simultaneously (therefore be no longer necessary to rubber band and be wound fastening) in the inner core of rubber core.
If one-time detection seat detection commutator segment is defective work, then discharge will be driven to prop up by discharge cylinder 33
Plate 34 separates and makes discharge rotating seat 48 rotate, then this does not conforms to be ejected rejecting by discharge thimble 37
Lattice commutator segment and send into discharge disposable box, rotate, rejecting process while, screens thimble 45 is upwards
Eject and block the commutator segment that jail is follow-up, prevent it from going successively to commutator segment charging mainboard.
Understanding with reference to Fig. 9 to Figure 13, described rubber core location feed mechanism 26, including rubber core rail
Road (containing interconnection upper arc rubber core track 1 with under straight line rubber core track 2), support
11, equipped with rubber core locating piece 3 on described support 11 and at the lower end of rubber core track,
The rubber core exit 12 (inner side) of this rubber core locating piece 3 equipped with plunger tip rubber circle 4, this plunger tip rubber
Circle 4 is connected with plunger tip cylinder 9.The inner surface of described rubber core locating piece 3 is (for lower domatic rubber core
Roll conveyor surface) (several, i.e. the inner surface of rubber core locating piece is tooth bar to have detent projection 10
Type), on (outside) side of this rubber core locating piece 3 and corresponding with its detent projection 10
Place equipped with rubber core catch 5 (i.e. stop that rubber core avoids it to drop out outside rubber core locating piece so that it is
Rubber core locating piece normally rolls and empty avoiding position is provided).Wherein, described plunger tip cylinder 9 is contained in and props up
In frame 11, and dust cover 7 is used to entangle protection.Top (i.e. arc rubber at described rubber core track
Glue core track 1) under (by cylinder block 6) equipped with screens cylinder 8.
First, rubber core 13 carries in arc rubber core track 1, through straight line rubber core track 2
After, the rubber core of follow-up downslide is blocked in ejection by the screens cylinder that is installed on cylinder block 68 automatically,
To prevent rubber core conveying too much；Rubber core is transported to rubber core locating piece from straight line rubber core track
Rack type inner surface on, on the descending of its detent projection automatically scroll down through conveying and by rubber core
Catch gear protects, it is thus possible to automatically adjust the core bore position of rubber core, when arriving at the bottom of rubber core locating piece
During portion (i.e. rubber core exit), the core bore of rubber core and its diagonal angle will have a face to put down with horizontal plane
OK, final plunger tip cylinder operation ejects and rubber core is released by plunger tip rubber circle 4 to be contained in rubber core traversing
On the rubber core fixture of conveying mechanism.
Referring to the drawings, the operation principle of commutator segment of the present invention automatic inserted sheet assembly machine is: commutator segment is changing
Under sheet vibrating disk 21 (double-track) carries, enter commutator segment and be automatically inserted into mechanism 24, through optical fiber
The precision of detection commutator segment, (i.e. detects the master of copper piece by defective commutator segment at the commutator segment mainboard that feeds
Body) beneath rejecting, qualified commutator segment is then longitudinally pushed pin by "U" shaped and is inserted into rubber core whirler
In rubber core on structure 25, the rubber core finished product being inserted with commutator segment is revolved by rubber core rotating mechanism 25
Turn 180 ° to be placed into and transfer out on finished product delivery mechanism 28.Meanwhile, at rubber core rotating mechanism
The opposite side of 25, rubber core vibrating disk 22 rubber core carried (as shown in Figure 3), through rubber
Glue core location feed mechanism 26 positions and is sent to the traversing conveying mechanism of rubber core, the traversing conveying of rubber core
The rubber core that location is sent here by mechanism 29 is traversing to rubber core rotating mechanism by rubber core clamp
Limit, and be placed on the one end completing the rubber core rotating mechanism that finished product is placed, then rubber core rotation
Rotation mechanism rotates and rubber core goes to commutator segment and is automatically inserted at mechanism 24, to treat commutation next time
The automatic inserted sheet of sheet runs.
Embodiment described above, the simply one of the present invention more preferably specific embodiment, ability
The usual variations and alternatives that the technical staff in territory is carried out in the range of technical solution of the present invention all should be included in
In protection scope of the present invention.
Claims (6)
1. commutator segment automatic inserted sheet assembly machine, including frame (23), commutator segment vibrating disk (21), rubber
Glue core vibrating disk (22), it is characterised in that: in described frame (23) and at commutator segment vibrating disk
(21) it is automatically inserted into mechanism (24) equipped with commutator segment at discharge end, upper in described frame (23),
And at the discharge end of rubber core vibrating disk (22), position feed mechanism (26) equipped with rubber core, in institute
State frame (23) to go up and equipped with rubber at the discharge end of this rubber core location feed mechanism (26)
The traversing conveying mechanism of core (29), above and is automatically inserted into mechanism (24) at commutator segment in described frame (23)
And place is equipped with rubber core rotating mechanism (25), described rubber between the traversing conveying mechanism of rubber core (29)
Core location feed mechanism (26), the traversing conveying mechanism of rubber core (29), commutator segment are automatically inserted into mechanism
(24), rubber core rotating mechanism (25) electrically connect with microcomputerized control mechanism (27) respectively, and
By its unified regulation and control；Described commutator segment is automatically inserted into mechanism, including commutator segment feeding orbit (31),
Equipped with commutator segment charging mainboard (44) in described frame (23), upper in described frame (23) and
Commutator segment charging mainboard (44) a side edge equipped with traversing scraping wings (43), this traversing scraping wings (43)
It is connected with traversing pusher cylinder (51), in described frame (23) and at commutator segment charging mainboard
(44) another side edge is equipped with longitudinally pushing pin (38), and this longitudinal direction pushes pin (38) and cylinder of pushing pin (50)
It is connected.
Commutator segment the most according to claim 1 automatic inserted sheet assembly machine, it is characterised in that: described
Commutator segment charging mainboard (44) is upper equipped with one-time detection seat (36), go up in described frame (23) and
Equipped with discharge rotating seat (48) under commutator segment charging mainboard (44), upper in described frame (23),
And in the side edge of discharge rotating seat (48) equipped with discharge support plate (34), this discharge support plate (34) with
Discharge cylinder (33) is connected；Described discharge rotating seat (48) a side and commutation on chip
Between material mainboard (44) and discharge support plate (34), place is equipped with screens thimble (45), at described commutator segment
Charging mainboard (44) is gone up and equipped with discharge thimble (37) at the top of discharge rotating seat (48).
Commutator segment the most according to claim 2 automatic inserted sheet assembly machine, it is characterised in that: described
In frame (23) and feed the side of mainboard (44) and the position of longitudinally push pin (38) at commutator segment
Put corresponding section equipped with supplied materials briquetting (40)；The push pin profile of (38) of described longitudinal direction is "U" shaped.
Commutator segment the most according to claim 3 automatic inserted sheet assembly machine, it is characterised in that: described
Frame (23) upper and between supplied materials briquetting (40) and traversing scraping wings (43) place equipped with secondary
Detection seat (41).
Commutator segment the most according to claim 1 automatic inserted sheet assembly machine, it is characterised in that: described rubber
Glue core location feed mechanism, including rubber core track, support (11), on described support (11),
And at the lower end of rubber core track equipped with rubber core locating piece (3), at this rubber core locating piece (3)
Rubber core exit (12) equipped with plunger tip rubber circle (4), this plunger tip rubber circle (4) and plunger tip cylinder (9)
It is connected.
Commutator segment the most according to claim 5 automatic inserted sheet assembly machine, it is characterised in that: described rubber
The inner surface of glue core locating piece (3) has detent projection (10), at this rubber core locating piece (3)
Equipped with rubber core catch (5) on side and with its detent projection (10) corresponding section.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410252353.0A CN104009365B (en) | 2014-05-28 | 2014-05-28 | Commutator segment automatic inserted sheet assembly machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410252353.0A CN104009365B (en) | 2014-05-28 | 2014-05-28 | Commutator segment automatic inserted sheet assembly machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104009365A CN104009365A (en) | 2014-08-27 |
| CN104009365B true CN104009365B (en) | 2016-08-17 |
Family
ID=51369921
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410252353.0A Expired - Fee Related CN104009365B (en) | 2014-05-28 | 2014-05-28 | Commutator segment automatic inserted sheet assembly machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104009365B (en) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104505692B (en) * | 2014-12-26 | 2016-10-05 | 朱启旭 | A kind of automatic film threading equipment of diverter |
| CN106378598A (en) * | 2016-10-09 | 2017-02-08 | 中山职业技术学院 | Automatic LED lamp magnetic attraction column assembling and arranging device |
| CN108284270A (en) * | 2018-02-01 | 2018-07-17 | 苏州金逸康自动化设备有限公司 | A kind of automatic assembling welding equipment of engine metal gasket |
| CN109787061A (en) * | 2018-12-11 | 2019-05-21 | 温州精淬自动化设备科技有限公司 | The 7 automatic inserting piece devices of font commutator segment |
| CN112054369B (en) * | 2020-09-20 | 2021-12-21 | 北京全网数商科技股份有限公司 | Electronic equipment data connector assembling machine |
| CN115213653B (en) * | 2022-07-21 | 2024-02-02 | 杭州电子科技大学 | Automatic assembly tool for ceramic roller reverser |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4956910A (en) * | 1988-06-06 | 1990-09-18 | Globe Products Inc. | Armature assembly method |
| JP3582735B2 (en) * | 1993-09-29 | 2004-10-27 | 光菱電機株式会社 | Commutator manufacturing method |
| CN201508991U (en) * | 2009-09-27 | 2010-06-16 | 黄辉荣 | Assembly machine for fully-automatic motor commutator |
| CN102377092A (en) * | 2011-06-27 | 2012-03-14 | 段后江 | Assembly machine of micro-motor commutator |
| CN202695945U (en) * | 2011-12-16 | 2013-01-23 | 温州科奇比威自动化设备有限公司 | Full-automatic commutator segment assembling machine of rubber sleeve commutator |
| CN202759142U (en) * | 2012-06-08 | 2013-02-27 | 程俊祥 | Commutator assembling machine |
| CN102801079B (en) * | 2012-08-31 | 2014-10-29 | 温州科奇比威自动化设备有限公司 | Assembly machine of commutator bar for commutator and inserting mechanism of assembly machine |
| CN203423357U (en) * | 2013-08-01 | 2014-02-05 | 温州科奇比威自动化设备有限公司 | Commutator segment overall synchronous insertion mechanism |
| CN203983701U (en) * | 2014-05-28 | 2014-12-03 | 温州科奇比威自动化设备有限公司 | The automatic inserted sheet assembly machine of commutator segment |
-
2014
- 2014-05-28 CN CN201410252353.0A patent/CN104009365B/en not_active Expired - Fee Related
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| CN104009365A (en) | 2014-08-27 |
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Effective date of registration: 20160316 Address after: 325200 Zhejiang city of Ruian province Fuling cattle Longchi Industrial Zone 16 Lane 168 (Wenzhou branch odd bivvie automation equipment Co. Ltd) Applicant after: Huang Qiqing Address before: 325200 Zhejiang city of Ruian province Fuling cattle Longchi Industrial Zone 16 Lane 168 Applicant before: Wenzhou Keqi Biwei Automatic Equipment Co., Ltd. |
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Effective date of registration: 20160921 Address after: 325200 Zhejiang city of Ruian province Fuling cattle Longchi Industrial Zone 16 Lane 168 Patentee after: Wenzhou Keqi Biwei Automatic Equipment Co., Ltd. Address before: 325200 Zhejiang city of Ruian province Fuling cattle Longchi Industrial Zone 16 Lane 168 (Wenzhou branch odd bivvie automation equipment Co. Ltd) Patentee before: Huang Qiqing |
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Granted publication date: 20160817 Termination date: 20200528 |
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| CF01 | Termination of patent right due to non-payment of annual fee |