CN201508991U - Assembly machine for fully-automatic motor commutator - Google Patents

Assembly machine for fully-automatic motor commutator Download PDF

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Publication number
CN201508991U
CN201508991U CN2009202175382U CN200920217538U CN201508991U CN 201508991 U CN201508991 U CN 201508991U CN 2009202175382 U CN2009202175382 U CN 2009202175382U CN 200920217538 U CN200920217538 U CN 200920217538U CN 201508991 U CN201508991 U CN 201508991U
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China
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fixed
rubber
assembly machine
full
feed
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CN2009202175382U
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黄辉荣
黄圣文
黄其清
王大泉
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黄辉荣
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Abstract

The utility model discloses an assembly machine for a fully-automatic motor commutator, which comprises a copper type body part screening and vibrating feeder for an automatic feeding system, a shaped rubber core part screening and vibrating feeder, a rubber ring sleeve part screening and vibrating feeder, a commutator sector inserting mechanism, a connection and transfer mechanism, a shaped rubber core part feeding mechanism, a rubber ring sleeve part feeding mechanism, an integrated body opening mechanism, a finished product output mechanism and a complete machine driving control operating system. The utility model satisfies the post efficiency and the output of a commentator industry assembly worker, improves the demands for the whole manufacturing level of the assembly machine and solves the problems in the prior industry art that people are mainly used for assembly during the production as well as the problems of largest amount of labor used, low efficiency, poor quality and difficult reduction of post management cost.

Description

A kind of full-automatic motor commutator assembly machine
Technical field
The utility model relates to a kind of full-automatic motor commutator assembly machine, is in the commutator manufacture process specifically, and the shape copper type body part that looses is assembled into the important automation equipment of cylindrical body operation.
Background technology
Commutator industry processing procedure operation (assembling) post is the primary basis of commutator production link at present, and is also higher because of its degree of difficulty, so still solve the production problem with artificial main assembling mode in the industry.Be amount of labour used maximum in the industry operation in succession, benefit is not high, quality is difficult for guaranteeing the headache problem that the post management cost is difficult to compress yet.
Original basic part is a copper type body part in the commutator structure, it in structure with orderly cylindrical arrangement, insulating properties relation between directivity differentiation about having and copper body and the copper body, loose the copper type body part of shape in assembling must by, the support of shaping glue core part progressively is arranged in cylindrical body, necessarily require the operating personnel that copper type body part screening correct direction is filled out row in the alignment processes, finish cylindrical body after, put rubber band twine several enclose in its fastening prevent to get loose dissipate copper type body part.
The utility model content
(1) technical problem that will solve
The utility model is the defective at prior art, method in the assembling of above-mentioned processing procedure, mode, see through Mechanics of Machinery principle, drive mechanism principle, programmable control system, the design of touch-screen human-machine operation function and full-automatic feeding system is integrated, a kind of equipment manufacturing equipment that can automatically assemble the diffusing shape copper type body part of commutator of utility model is a full-automatic motor commutator assembly machine, big to satisfy the commutator industry assembling worker hilllock amount of labour used, output value benefit is low, can promote the needs of whole manufacture level.
(2) technical scheme
The technical scheme that its technical problem that solves the utility model adopts is: a kind of full-automatic motor commutator assembly machine is characterized in that: its structure comprises that copper type body part screening vibrator supply machine A, shaping glue core part screening vibrator supply machine B, rubber snare part screening vibrator supply machine C, the commutator segment of automatic feeding system insert the D of mechanism, the transfer device E that plugs into, shaping glue core part feed mechanism F, rubber snare part feed mechanism G, integration group body is opened a sluice gate the H of mechanism, finished product output mechanism I, complete machine drive controlling operating system T.
The commutator segment insertion D of mechanism in described copper type body part screening vibrator supply machine A and the assembly machine joins, shaping glue core part screens vibrator supply machine B and shaping glue core part feed mechanism F joins; Described rubber snare part screening vibrator supply machine C connects the rubber ring cover gripping structure GB among the rubber snare part feed mechanism G, described rubber snare part feed mechanism G is made up of rubber snare opening structure GA, rubber ring cover gripping structure GB, three structures of rubber snare transfer organization GC, rubber ring cover gripping structure GB connects rubber snare opening structure GA, and rubber snare opening structure GA connects rubber snare transfer organization GC; The described transfer device E that plugs into opens a sluice gate the H of mechanism by integration group body and connects finished product output mechanism I.It is characterized in that automatic feeding system is with required parts, automatically supply to arrangement in order in each storing track through filtering out correct operational directivity, each material reserve channel outlet is connected to each mechanism's inlet, insert the inlet of the D of mechanism as commutator segment, the inlet of shaping glue core part feed mechanism F, the rubber ring cover gripping structure GB inlet among the rubber snare part feed mechanism G; Commutator segment inserts the D of mechanism inlet will arrange plug into the rotor E10 that plugs on the transfer device E of the copper type body part insertion one by one that puts in place in order, the rotor E10 that plugs into satisfy desired copper type body number of spare parts insert put in place after, the transfer device E that plugs into promptly starts the transfer platform and opens a sluice gate mechanism's H center counterpart to integration group body, copper type body part on the rotor E10 that plugs into is released and shaping glue core part and rubber snare part, and three's sync is finished the assembly working that copper type body part automatically is assembled into cylindrical body; Open integration group body and open a sluice gate a left side half clip H2 and the right half clip H3 of the H of mechanism, drop out finished product and to the belt conveyor I3 of finished product conveyer structure I, transfer out outside the equipment manufacturing equipment.
Work one open slot A1, groove lower front end place are provided with a little block A2 in the feed screening track of described copper type body part screening vibrator supply machine A, the groove lower bottom part is provided with arc-shaped trench A3 discharging, consistent in the right direction the confessing of copper type body part.
Described commutator segment inserts mechanism and synchronous pulley D1 cam D2 eccentric wheel D3 is housed is promptly run through by main mandrel D4 and be positioned fixed head D5, D6, D7, jacking saddle D8 is loaded on to ride between fixed head D5, the D6 and pushes down cam D2, plectrum D9 is fixed in and dials on the device saddle D10, dials device saddle D10 and connects on the eccentric wheel D5 disc.
The rotor E10 that plugs in the described transfer device of plugging into installs the front end that is anchored on mandrel E11, mandrel E11 runs through cylinder E5 center, be fixed on the protractor E3 to the rear, protractor E3 is connected with five equilibrium stepping motor E2, the rotor E10 rear end of plugging into is provided with and pushes away copper ring cover E9, pushes away copper ring cover E9 and is fixed on the cylinder E5 axle, and cylinder E5 is installed on the slide plate E1, linear slider E8, line slideway E7, ball-screw E6 are installed below the slide plate E1, and ball-screw E6 is connected with synchronizing wheel E4.
The rubber snare opening structure GA of the described rubber ring cover material loading G of mechanism, in the planetary gear G2 that four front port eccentric body pawl axle G1 run through quartile is housed, planetary gear G2 and internal-round gear wheel G3 join to tooth, internal-round gear wheel G3 is fixed among the circulator G4, be fixed in by front panel G5 and rearmounted plate G6 clamping and slide on the stand G7, sliding stand G7 stands among two spindle rod G8, a driving lever G9 is housed on the circulator G4, the approaching channel bit-by-bit of driving lever G9 and approaching channel cover plate G10 is gone into groove, push away to wear on the G11 four bearing pressure bar G12 are arranged surely, four bearing pressure bar G12 run through rearmounted plate G6 and front panel G5 and are fixed in and push away on the glue circle cover piece G13, push away to be docked to after glue circle cover piece G13 moves and switch through axle sleeve G15, push away a G11 below and be fixed among two spindle rod G8, spindle rod G8 shaft rod upper sleeve has compression spring G14 roof pressure to sliding among the stand G7.
Described entire combination is opened a sluice gate mechanism and is equipped with promptly that contour screw H1 runs through left half clip H2 and right half clip H3 is fixed in throttle valve H4 top, the middle arc of a left side half clip H2 and right half clip H3 position is respectively pinned a little bearing H5 back side padlock extension spring H6 drawing and is fixed in lower end, throttle valve H4 both sides, throttle valve H4 doorframe outside is with binder H7 top, top binder and is fixed on the strength cylinder H8 of top, shaping glue core part is waited to overlap device H9 and is fixed on the middle axostylus axostyle H10, middle axostylus axostyle H10 lock set is fixed in arm-tie chunk H11, be fixed with four stayed mast H13 on the arm-tie H12, stayed mast H13 runs through arm-tie chunk H11 and shaping glue core part and waits to overlap device H9 and be fixed on the ring pushing plate H14, have a compression spring H15 roof pressure to wait to overlap device H9 to ring pushing plate H14 on the middle axostylus axostyle H10 axostylus axostyle, the rotor E10 rear of plugging into is with one and pushes away copper ring cover E9.
Feed screening system described in the utility model is the applying vibration centrifugal principle, and with the assembled material of commutator: copper type body part, shaping glue core part, rubber snare part provide the function of automatic feed respectively separately.Copper type body part is straight shape and falls out after centrifugal process, only permitting a direction in the straight shape of factor because of the type body arranges out, this feeding system has a long rabbet A1 in the screening track, promotion by centrifugal force, it is that nature falls that copper type body part vibrates this notch of advancing, front of the slot after falling stands a little block A2, under the long concrete conditions in the establishment of a specific crime of copper type body part, do not stopped then and fall smoothly by block, otherwise stopped by block then to produce the swing of physical principle fulcrum, promptly change direction and reach conforming and fall out.
Described in the utility model group pushes away copper type body part and inserts the D of mechanism, commutator segment inserts mechanism, this mechanism is main drive source with stepping motor D11, the copper type body part of marshalling is entered jacking saddle D8 in the transmission of auxiliary straight line feed bobbing machine D12, advising cam D2 and eccentric wheel D3 rotation synchronously during utilization and enclosing with circumference one is unit, rule cam D2 jack-up jacking saddle D8 when making, allow eccentric wheel D3 rotation drive to dial the horizontal work done of device saddle D10 by prolonging the highest summit time, stir copper type body part and to the rotor E10 that plugs into, finish the insertion function until dialling plectrum D9 on the device saddle D10.
The transfer device E that plugs into described in the utility model, this mechanism are divided into two partly.
One, is that the rotor E10 that plugs into is and connects copper type body part and do the circumference calibration and rotate, satisfies the synthetic cylindrical body of sets of numbers of required copper type body part.Drive protractor E3 by five equilibrium stepping motor E2 and do equal indicative, branches such as copper type body part are inserted in the rotor E10 that plugs into.
Two, be that the copper type body parts transfer of the cylindrical body shape that will finish is opened a sluice gate mechanism's center counterpart to integration group body.The rotor E10 that plugs into goes up the copper type body part of inserting good cylindrical body shape and will be moved along line slideway E7 by synchronizing wheel E4 drive ball-screw E6.
Shaping glue core part feed mechanism F described in the utility model, this mechanism is applying rolling falling bodies principles, when the shaping glue core part charging slideway that block F4 is formed under block F3, the charging in upper cover plate F1, lower cover F2, charging falls to locator slide F5 lowest part, startup circulator F7 rotates to the shaping glue core and waits to overlap device H9 joint, make plug-in unit bar F8 drive apical organ F9 simultaneously and get arbitrary groove at shaping glue core part periphery, startup shaping glue core part pushing block F10 promotion shaping glue core part correctly is positioned at the shaping glue core and waits to overlap the work of awaiting orders in the device H9.
Rubber snare part feed mechanism G described in the utility model mainly is executed in the unlatching effect of rubber snare part.Rubber snare part is arranged among the rubber ring cover gripping structure GB that rolls into the location, by clamping 108 ° of angles of rotation, back in regular turn.Push rubber snare opening structure GA direction to, rubber ring cover gripping structure is that 18 ° of angles of return present a state at half-twist angle when thrust arrives anchor point, and the rubber snare part that this time difference clamps has been hung on four eccentric body pawl axle G1 on the circulator G4 into; Promote to do before starting circulator G4, four eccentric body pawl axle G1 launch greatly to the rubber snare part that inner rotary will hang up is outer gradually synchronously separately, before circulator G4, promote to do to stop, this rubber ring cover pushes and switches through on the axle sleeve G15 by pushing away glue circle cover piece G13 time difference, start the shaping glue core that rubber ring socket rotation mechanism GC opens a sluice gate the H of mechanism to integration group body and wait to overlap the positive counterpart of device H9, release rubber snare part waits to overlap the work of awaiting orders on the exterior circular column of device H9 to the shaping glue core.
Integration group body described in the utility model is opened a sluice gate the H of mechanism, this mechanism will be inserted into the commutator segment copper spare of round cylinder on the rotor E10 that plug into, moving on to integration group body opens a sluice gate mechanism H center and prepares to do final sync, shaping glue core part and gone up in shaping glue core part and waited to overlap rubber snare part on the device H9, half clip H2 and the right half clip H3 rubber snare firmly surely through a left side; The copper ring cover E9 that pushes away at rotor E10 rear of plugging into releases copper type body part, the vertical compression shaping glue core part that advances is waited to overlap device H9, is forced shaping glue core part and copper type body part to bit combination, when integral type push in conjunction with the time rubber snare thrown off shaping glue core part and waited to overlap device H9 surface, and on the face of cylinder that tight Shu Yutong type body generates and do and fit Shu Li and no longer loose and take off, can open left half clip H2 and right half clip H3 tumbles out finished product.
Finished product output mechanism I described in the utility model, this mechanism are for making the assembling finished product finished can be smoothly after finishing assembling and transferring out outside the device body one by one, prevent the collision extruding and cause bad obscission.The assembling finished product that tumbles out, through blanking slideway I1 be rolled to belt conveyor I3 the top, existing side by side to sit is placed in belt conveyor I3 and goes up, transfers out stably and fall into the square position and take in.
(3) beneficial effect
A kind of full-automatic motor commutator assembly machine of the present utility model is compared with prior art, has following beneficial effect:
It is big that the utility model satisfies the commutator industry assembling worker hilllock amount of labour used, and output value benefit is low, can promote the needs of whole manufacture level.Solved in the prior art industry and still solved the production problem with artificial main assembling mode.Relatively be amount of labour used maximum in the industry operation, benefit is not high, quality is difficult for guaranteeing the headache problem that the post management cost is difficult to compress yet.
Description of drawings
Fig. 1 is that copper type body part automatically is assembled into column type facilities topology layout figure for full-automatic motor commutator assembly machine;
Fig. 2-1 falls structural representation smoothly for the feed screening machine of full-automatic motor commutator assembly machine;
Fig. 2-2 is the feed screening machine tune swing structural representation of full-automatic motor commutator assembly machine;
Fig. 2-3 is the 3D schematic diagram of Fig. 2-1;
Fig. 2-4 is the 3D schematic diagram of Fig. 2-2;
Fig. 3-1 is that the commutator segment of full-automatic motor commutator assembly machine inserts mechanism's assembled front view;
Fig. 3-2 is that the commutator segment of full-automatic motor commutator assembly machine inserts the assembling plan view of mechanism;
Fig. 3-3 is that the commutator segment of full-automatic motor commutator assembly machine inserts the assembled side sectional view of mechanism;
Fig. 3-4 is the cam mechanism cutaway view of Fig. 3-1;
Fig. 3-5 is the eccentric wheel structure cutaway view of Fig. 3-1;
Fig. 3-6 is that the commutator segment of full-automatic motor commutator assembly machine inserts the 3D schematic diagram start bit of mechanism;
Fig. 3-7 is the 3D schematic diagram terminal point position that the commutator segment of full-automatic motor commutator assembly machine inserts mechanism;
Fig. 4-1 is the transfer device installation diagram of plugging into of full-automatic motor commutator assembly machine;
Fig. 4-2 is the transfer device master cutaway view of plugging into of full-automatic motor commutator assembly machine;
Fig. 4-3 is the auxiliary cutaway view of the transfer device of plugging into of full-automatic motor commutator assembly machine;
Fig. 4-4 is the transfer device 3D schematic diagram of plugging into of full-automatic motor commutator assembly machine;
Fig. 5-1 is the shaping glue core part feed mechanism assembling front view of full-automatic motor commutator assembly machine;
Fig. 5-2 is the shaping glue core part feed mechanism assembling side elevation of full-automatic motor commutator assembly machine;
Fig. 5-3 is the main cutaway view of Fig. 5-1;
Fig. 5-4 is for automatically to change motor to the shaping glue core part feed mechanism 3D of device assembly machine schematic diagram.
Fig. 6-1 opens a sluice gate mechanism's assembling front view for the integration group body of full-automatic motor commutator assembly machine;
Fig. 6-2 is the integration group body throttle valve structure side view of full-automatic motor commutator assembly machine;
Fig. 6-3 is the main cutaway view of Fig. 6-1;
Fig. 6-4 opens a sluice gate the 3D of mechanism schematic diagram 1 for the integration group body of full-automatic motor commutator assembly machine;
Fig. 6-5 opens a sluice gate the 3D of mechanism schematic diagram 2 for the integration group body of full-automatic motor commutator assembly machine;
Fig. 7-1 is the rubber snare part feed mechanism installation diagram of full-automatic motor commutator assembly machine;
Fig. 7-2 is the rubber ring cover gripping structure cutaway view in the rubber snare part feed mechanism of full-automatic motor commutator assembly machine;
Fig. 7-3 is the rubber snare opening structure installation diagram in the rubber snare part feed mechanism of full-automatic motor commutator assembly machine;
Fig. 7-4 is for being the rubber snare transfer organization cutaway view in the rubber snare part feed mechanism of full-automatic motor commutator assembly machine;
Fig. 7-5 is the main cutaway view of Fig. 7-3;
Fig. 7-6 is the auxiliary cutaway view of Fig. 7-3;
Fig. 7-7 is the rubber snare part feed mechanism 3D schematic diagram 1 of full-automatic motor commutator assembly machine;
Fig. 7-8 is the rubber snare part feed mechanism 3D schematic diagram 2 of full-automatic motor commutator assembly machine;
Fig. 7-9 is the rubber snare part feed mechanism 3D schematic diagram 3 of full-automatic motor commutator assembly machine;
Fig. 7-10 is the rubber snare part feed mechanism 3D schematic diagram 4 of full-automatic motor commutator assembly machine;
Fig. 7-11 is the rubber snare part feed mechanism 3D schematic diagram 5 of full-automatic motor commutator assembly machine;
Fig. 8-1 is the finished product output mechanism installation diagram of full-automatic motor commutator assembly machine;
Fig. 8-2 is the finished product output mechanism sectional arrangement drawing of full-automatic motor commutator assembly machine;
Fig. 9 is the whole 3D schematic diagram of full-automatic motor commutator assembly machine;
Figure 10 is a full-automatic motor commutator assembly machine flow chart.
Embodiment
Next explain below with reference to Figure of description a kind of full-automatic motor commutator assembly machine of the present utility model being done.
A kind of full-automatic motor commutator assembly machine of the present utility model comprises that copper type body part screening vibrator supply machine A, shaping glue core part screening vibrator supply machine B, rubber snare part screening vibrator supply machine C, commutator segment the insertion D of mechanism, the transfer device E that plugs into, shaping glue core part feed mechanism F, rubber snare part feed mechanism G, the integration group body of automatic feeding system opened a sluice gate the H of mechanism, finished product output mechanism I, complete machine drive controlling operating system T.
1, feed screening machine of the present utility model, shown in Fig. 2-1,2-2,2-3,2-4, its structure comprises copper type body part screening vibrator supply machine A; Work one open slot A1, groove lower front end place are provided with a little block A2 in the feed screening track of described copper type body part screening vibrator supply machine, the groove lower bottom part is provided with arc-shaped trench A3 discharging, consistent in the right direction the confessing of copper type body part.Copper type body part screening feeding system, it is the applying vibration centrifugal principle, copper type body part is straight shape through screening vibrator supply machine after centrifugal process fall out, only permit a direction in the straight shape of factor because of the type body and arrange discharging, as shown in the figure, have a long rabbet A1 in the feeding orbit, promotion by centrifugal force, it is that nature falls that copper type body part vibrates this notch A1 that advances, front of the slot after falling is upright a little block A2, under the long concrete conditions in the establishment of a specific crime of copper type body part, is not stopped by block then to fall arc-shaped trench A3 discharging smoothly, otherwise stopped by block then to produce the swing of physical principle fulcrum, promptly change direction and reach conforming and fall out.
2, commutator segment of the present utility model inserts the D of mechanism, shown in Fig. 3-1,3-2,3-3,3-4,3-5,3-6,3-7, commutator segment inserts and synchronous pulley D1 cam D2 eccentric wheel D3 to be housed in the D of mechanism to be run through by main mandrel D4 and be positioned fixed head D5, D6, D7, jacking saddle D8 is loaded on to ride between fixed head D5, the D6 and pushes down cam D2, plectrum D9 is fixed in and dials on the device saddle D10, dials device saddle D10 and connects on the eccentric wheel D3 disc.This mechanism is main drive source with stepping motor D11, the copper type body part of marshalling is entered jacking saddle D8 in the transmission of auxiliary straight line feed bobbing machine D12, advising cam D2 and eccentric wheel D3 rotation synchronously during utilization and enclosing with circumference one is unit, rule cam D2 jack-up jacking saddle D8 when making, allow eccentric wheel D3 rotation drive to dial the horizontal work done of device saddle D10 by prolonging the highest summit time, stir copper type body part and to the rotor E10 that plugs into, finish the insertion function until dialling plectrum D9 on the device saddle D10.
3, the transfer device E that plugs into of the present utility model, shown in Fig. 4-1,4-2,4-3,4-4, the rotor E10 that plugs in the transfer device E of plugging into installs the front end that is anchored on mandrel E11, mandrel E11 runs through cylinder E5 center, be fixed on the protractor E3 to the rear, protractor E3 is connected with five equilibrium stepping motor E2, and the rotor E10 rear end of plugging into is provided with and pushes away copper ring cover E9, pushes away copper ring cover E9 and is fixed on the cylinder E5 axle.Cylinder E5 is installed on the slide plate E1, and linear slider E8, line slideway E7, ball-screw E6 are installed below the slide plate E1, and ball-screw E6 is connected with synchronizing wheel E4.This mechanism divides two parts.
(1) is that the rotor E10 that plugs into is and connects copper type body part and do the circumference calibration and rotate, satisfies the synthetic cylindrical body of sets of numbers of required copper type body part.Drive protractor E3 by five equilibrium stepping motor E2 and do equal indicative, branches such as copper type body part are inserted in the rotor E10 that plugs into.
(2) be that the copper type body parts transfer of the cylindrical body shape that will finish is opened a sluice gate mechanism's center counterpart to integration group body.The rotor E10 that plugs into goes up the copper type body part of inserting good cylindrical body shape and will be moved along line slideway E7 by synchronizing wheel E4 drive ball-screw E6.
4, shaping glue core part feed mechanism F of the present utility model, shown in Fig. 5-1,5-2,5-3,5-4, shaping glue core part feed mechanism F is equipped with the charging slideway that block F4 is formed under block F3, the charging in upper cover plate F1, lower cover F2, the charging, charging slideway and locator slide F5, locator slide pressing plate F6 join, locator slide F5 is fixed on circulator F7, and circulator F7 is equipped with plug-in unit bar F8, apical organ F9, shaping glue core part pushing block F10.This mechanism is applying rolling falling bodies principles, when the shaping glue core part charging slideway that block F4 is formed under block F3, the charging in upper cover plate F1, lower cover F2, charging falls to locator slide F5 lowest part, startup circulator F7 rotates to the shaping glue core and waits to overlap device H9 joint, make plug-in unit bar F8 drive apical organ F9 simultaneously and get arbitrary groove at shaping glue core part periphery, startup shaping glue core part pushing block F10 promotion shaping glue core part correctly is positioned at the shaping glue core and waits to overlap the work of awaiting orders in the device H9.
5, rubber snare part feed mechanism G of the present utility model, shown in Fig. 7-1,7-2,7-3,7-4,7-5,7-6,7-7,7-8,7-9,7-10,7-11, described rubber snare part feed mechanism G is made up of rubber snare opening structure GA, rubber ring cover gripping structure GB, three structures of rubber snare transfer organization GC, rubber ring cover gripping structure GB connects rubber snare opening structure GA, and rubber snare opening structure GA connects rubber snare transfer organization GC; Mainly be executed in the unlatching effect of rubber snare part, rubber snare opening structure GA, in the planetary gear G2 that four front port eccentric body pawl axle G1 run through quartile is housed, planetary gear G2 and internal-round gear wheel G3 join to tooth, internal-round gear wheel G3 is fixed among the circulator G4, be fixed in by front panel G5 and rearmounted plate G6 clamping and slide on the stand G7, slide stand G7 and stand among two spindle rod G8.A driving lever G9 is housed on the circulator G4, the approaching channel bit-by-bit of driving lever G9 and approaching channel cover plate G10 is gone into groove, push away to wear on the G11 four bearing pressure bar G12 are arranged surely, four bearing pressure bar G12 run through rearmounted plate G6 and front panel G5 and are fixed in and push away on the glue circle cover piece G13, push away to be docked to after glue circle cover piece G13 moves and switch through axle sleeve G15, push away a G11 below and be fixed among two spindle rod G8, spindle rod G8 shaft rod upper sleeve has compression spring G14 roof pressure to sliding among the stand G7.Rubber snare part feed mechanism G mainly is executed in the unlatching effect of rubber snare part.Rubber snare part is arranged among the rubber ring cover gripping structure GB that rolls into the location, by clamping 108 ° of angles of rotation, back in regular turn.Push rubber snare opening structure GA direction to, rubber ring cover gripping structure is that 18 ° of angles of return present a state at half-twist angle when thrust arrives anchor point, and the rubber snare part that this time difference clamps has been hung on four eccentric body pawl axle G1 on the circulator G4 into; Promote to do before starting circulator G4, four eccentric body pawl axle G1 launch greatly to the rubber snare part that inner rotary will hang up is outer gradually synchronously separately, before circulator G4, promote to do to stop, this rubber ring cover pushes and switches through on the axle sleeve G15 by pushing away glue circle cover piece G13 time difference, start the shaping glue core that rubber ring socket rotation mechanism GC opens a sluice gate the H of mechanism to integration group body and wait to overlap the positive counterpart of device H9, release rubber snare part waits to overlap the work of awaiting orders on the exterior circular column of device H9 to the shaping glue core.
6, novel described integration group body of the present utility model is opened a sluice gate the H of mechanism, as Fig. 6-1,6-2,6-3,6-4, shown in the 6-5, entire combination is opened a sluice gate the H of mechanism and is equipped with promptly that contour screw H1 runs through left half clip H2 and right half clip H3 is fixed in throttle valve H4 top, the middle arc of a left side half clip H2 and right half clip H3 position is respectively pinned a little bearing H5 back side padlock extension spring H6 drawing and is fixed in lower end, throttle valve H4 both sides, throttle valve H4 doorframe outside is with binder H7 top, top binder and is fixed on the strength cylinder H8 of top, shaping glue core part is waited to overlap device H9 and is fixed on the middle axostylus axostyle H10, middle axostylus axostyle H10 lock set is fixed in arm-tie chunk H11, be fixed with four stayed mast H13 on the arm-tie H12, stayed mast H13 runs through arm-tie chunk H11 and waits to overlap device H9 and is fixed on the ring pushing plate H14, has a compression spring H15 roof pressure shaping glue core part to wait to overlap device H9 to ring pushing plate H14 on the middle axostylus axostyle H10 axostylus axostyle.The rotor E10 rear of plugging into is with one and pushes away copper ring cover E9.This mechanism will be inserted into the commutator segment copper spare of round cylinder on the rotor E10 that plug into, moving on to integration group body opens a sluice gate mechanism H center and prepares to do final sync, shaping glue core part and gone up in shaping glue core part and waited to overlap rubber snare part on the device H9, half clip H2 and the right half clip H3 rubber snare firmly surely through a left side; The copper ring cover E9 that pushes away at rotor E10 rear of plugging into releases copper type body part, the vertical compression shaping glue core part that advances is waited to overlap device H9, is forced shaping glue core part and copper type body part to bit combination, when integral type push in conjunction with the time rubber snare thrown off shaping glue core part and waited to overlap device H9 surface, and on the face of cylinder that tight Shu Yutong type body generates and do and fit Shu Li and no longer loose and take off, can open left half clip H2 and right half clip H3 tumbles out finished product.
7, finished product output mechanism I of the present utility model, shown in Fig. 8-1,8-2, the finished product output mechanism is equipped with blanking slideway I1, belt pulley for feeding foil I2, belt conveyor I3, carries motor I 4.This mechanism is for making the assembling finished product finished can be smoothly after finishing assembling and transferring out outside the device body one by one, prevents the collision extruding and causes bad obscission.The assembling finished product that tumbles out, through blanking slideway I1 be rolled to belt conveyor I3 the top, existing side by side to sit is placed in belt conveyor I3 and goes up, transfers out stably and fall into the square position and take in.
The above embodiment is a kind of of the more preferably concrete execution mode of the present invention, and common variation that those skilled in the art carries out in the technical solutions of the utility model scope and replacement all should be included in the protection range of the present utility model.

Claims (6)

1. full-automatic motor commutator assembly machine is characterized in that: its structure comprises that copper type body part screening vibrator supply machine (A), shaping glue core part screening vibrator supply machine (B), rubber snare part screening vibrator supply machine (C), the commutator segment of automatic feeding system insert mechanism (D), the transfer device of plugging into (E), shaping glue core part feed mechanism (F), rubber snare part feed mechanism (G), integration group body and open a sluice gate mechanism (H), finished product output mechanism (I), complete machine drive controlling operating system (T);
Described copper type body part screening vibrator supply machine (A) joins with the commutator segment insertion mechanism (D) in the assembly machine, and shaping glue core part screening vibrator supply machine (B) joins with shaping glue core part feed mechanism (F); Described rubber snare part screening vibrator supply machine (C) connects rubber snare part feed mechanism (G), and the described transfer device of plugging into (E) is opened a sluice gate mechanism (H) by integration group body and connected finished product output mechanism (I);
Described rubber snare part feed mechanism (G) is made up of rubber snare opening structure (GA), rubber ring cover gripping structure (GB), three structures of rubber snare transfer organization (GC), rubber ring cover gripping structure (GB) connects rubber snare opening structure (GA), and rubber snare opening structure (GA) connects rubber snare transfer organization (GC); Described rubber snare part screening vibrator supply machine (C) connects the rubber ring cover gripping structure (GB) in the rubber snare part feed mechanism (G).
2. a kind of full-automatic motor commutator assembly machine according to claim 1 is characterized in that: its structure comprises copper type body part screening vibrator supply machine (A); Work one open slot (A1), groove lower front end place are provided with a little block (A2) in the feed screening track of copper type body part screening vibrator supply machine (A), the groove lower bottom part is provided with arc-shaped trench (A3) discharging, consistent in the right direction the confessing of copper type body part.
3. a kind of full-automatic motor commutator assembly machine according to claim 1, it is characterized in that: the commutator segment of described full-automatic commutator assembly machine inserts mechanism (D) and synchronous pulley (D1) cam (D2) eccentric wheel (D3) is housed is promptly run through by main mandrel (D4) and be positioned fixed head (D5, D6, D7), jacking saddle (D8) is loaded on to ride between the fixed head (D5, D6) pushes down cam (D2), plectrum (D9) is fixed in to be dialled on the device saddle (D10), dials device saddle (D10) and connects on eccentric wheel (D5) disc.
4. a kind of full-automatic motor commutator assembly machine according to claim 1, it is characterized in that: the rotor (E10) of plugging in the described transfer device of plugging into (E) is installed and is anchored on mandrel (E11) front end, mandrel (E11) runs through cylinder (E5) center, be fixed on the protractor (E3) to the rear, protractor (E12) is connected with five equilibrium stepping motor (E2), rotor (E10) rear end of plugging into is provided with and pushes away copper ring cover (E9), pushing away copper ring cover (E9) is fixed on cylinder (E5) axle, cylinder (E5) is installed on the slide plate (E1), linear slider (E8) is installed below the slide plate (E1), line slideway (E7), ball-screw (E6), ball-screw (E6) end is connected with synchronizing wheel (E4).
5. a kind of full-automatic motor commutator assembly machine according to claim 1, it is characterized in that: the rubber snare opening structure (GA) in the described rubber ring cover material loading mechanism (G), in the planetary gear (G2) that four front port eccentric body pawl axles (G1) run through quartile is housed, planetary gear (G2) joins to tooth with internal-round gear wheel (G3), internal-round gear wheel (G3) is fixed in the circulator (G4), be fixed in by front panel (G5) and rearmounted plate (G6) clamping and slide on the stand (G7), sliding stand (G7) stands in two spindle rods (G8), a driving lever (G9) is housed on the circulator (G4), driving lever (G9) is gone into groove with the approaching channel bit-by-bit of approaching channel cover plate (G10), push away to wear on the seat (G11) four bearing pressure bars (G12) are arranged surely, four bearing pressure bars (G12) run through rearmounted plate (G6) and front panel (G5) and are fixed in and push away on the glue circle cover piece (G13), push away to be docked to after glue circle cover piece (G13) moves and switch through axle sleeve (G15), push away seat (G11) below and be fixed in two spindle rods (G8), spindle rod (G8) shaft rod upper sleeve has compression spring (G14) roof pressure to sliding in the stand (G7).
6. a kind of full-automatic motor commutator assembly machine according to claim 1, it is characterized in that: described entire combination is opened a sluice gate mechanism (H) and contour screw (H1) promptly is housed is run through left half clip (H2) and right half clip (H3) and be fixed in throttle valve (H4) top, a left side half clip (H2) respectively pins a little bearing (H5) back side padlock extension spring (H6) drawing with the middle arc of right half clip (H3) position and is fixed in throttle valve (H4) lower end, both sides, throttle valve (H4) doorframe outside is with top binder (H7) top binder and is fixed on the top strength cylinder (H8), shaping glue core part device to be overlapped (H9) is fixed on the middle axostylus axostyle (H10), middle axostylus axostyle (H10) lock set is fixed in arm-tie chunk (H11), be fixed with four stayed masts (H13) on the arm-tie (H12), stayed mast (H13) runs through arm-tie chunk (H11) and shaping glue core part device to be overlapped (H9) is fixed on the ring pushing plate (H14), a compression spring (H15) roof pressure device to be overlapped (H9) is arranged to ring pushing plate (H14) on middle axostylus axostyle (H10) axostylus axostyle, the rotor of plugging into (E10) rear is with one and pushes away copper ring cover (E9).
CN2009202175382U 2009-09-27 2009-09-27 Assembly machine for fully-automatic motor commutator Expired - Lifetime CN201508991U (en)

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CN2009202175382U CN201508991U (en) 2009-09-27 2009-09-27 Assembly machine for fully-automatic motor commutator

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Application Number Priority Date Filing Date Title
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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102496830A (en) * 2011-12-16 2012-06-13 温州科奇比威自动化设备有限公司 Full-automatic commutator bar assembly machine of rubber sleeve commutator
CN102035311B (en) * 2009-09-27 2013-03-27 黄辉荣 Full automatic motor commutator assembly machine
CN103001416A (en) * 2012-11-21 2013-03-27 艾博金电气制造(深圳)有限公司 Automatic assembling machine for assembling minisize direct current motor stator
CN103296561A (en) * 2013-01-17 2013-09-11 温州科奇比威自动化设备有限公司 Commutator segment automatic assembly technology and full-automatic commutator segment assembly machine
CN104009363A (en) * 2014-05-28 2014-08-27 温州科奇比威自动化设备有限公司 Positioning and feeding mechanism for rubber cores
CN104009365A (en) * 2014-05-28 2014-08-27 温州科奇比威自动化设备有限公司 Commutator segment automatic inserting assembling machine
CN104400409A (en) * 2014-09-26 2015-03-11 安徽巨一自动化装备有限公司 Automatic rotary indexing mechanism of tightening machine

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102035311B (en) * 2009-09-27 2013-03-27 黄辉荣 Full automatic motor commutator assembly machine
CN102496830A (en) * 2011-12-16 2012-06-13 温州科奇比威自动化设备有限公司 Full-automatic commutator bar assembly machine of rubber sleeve commutator
CN102496830B (en) * 2011-12-16 2014-03-05 温州科奇比威自动化设备有限公司 Full-automatic commutator bar assembly machine of rubber sleeve commutator
CN103001416A (en) * 2012-11-21 2013-03-27 艾博金电气制造(深圳)有限公司 Automatic assembling machine for assembling minisize direct current motor stator
CN103001416B (en) * 2012-11-21 2015-04-15 艾博金电气制造(深圳)有限公司 Automatic assembling machine for assembling minisize direct current motor stator
CN103296561A (en) * 2013-01-17 2013-09-11 温州科奇比威自动化设备有限公司 Commutator segment automatic assembly technology and full-automatic commutator segment assembly machine
CN103296561B (en) * 2013-01-17 2015-06-17 黄其清 Commutator segment automatic assembly technology and full-automatic commutator segment assembly machine
CN104009363A (en) * 2014-05-28 2014-08-27 温州科奇比威自动化设备有限公司 Positioning and feeding mechanism for rubber cores
CN104009365A (en) * 2014-05-28 2014-08-27 温州科奇比威自动化设备有限公司 Commutator segment automatic inserting assembling machine
CN104400409A (en) * 2014-09-26 2015-03-11 安徽巨一自动化装备有限公司 Automatic rotary indexing mechanism of tightening machine
CN104400409B (en) * 2014-09-26 2016-08-17 安徽巨一自动化装备有限公司 Tightening machine rotates indexing mechanism automatically

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