CN103981434A - Preparation method for high-toughness nodular cast iron - Google Patents
Preparation method for high-toughness nodular cast iron Download PDFInfo
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- 229910001141 Ductile iron Inorganic materials 0.000 title claims abstract description 32
- 238000002360 preparation method Methods 0.000 title claims abstract description 12
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 63
- 238000000034 method Methods 0.000 claims abstract description 33
- 229910052742 iron Inorganic materials 0.000 claims abstract description 27
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 24
- 239000002667 nucleating agent Substances 0.000 claims abstract description 22
- 239000000126 substance Substances 0.000 claims abstract description 21
- 229910052748 manganese Inorganic materials 0.000 claims abstract description 18
- 239000011572 manganese Substances 0.000 claims abstract description 18
- 239000000463 material Substances 0.000 claims abstract description 17
- 230000008569 process Effects 0.000 claims abstract description 17
- 238000004519 manufacturing process Methods 0.000 claims abstract description 16
- 229910052717 sulfur Inorganic materials 0.000 claims abstract description 16
- 238000003723 Smelting Methods 0.000 claims abstract description 10
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 claims abstract description 8
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims abstract description 7
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims abstract description 7
- 238000013461 design Methods 0.000 claims abstract description 7
- 238000006477 desulfuration reaction Methods 0.000 claims abstract description 7
- 239000011593 sulfur Substances 0.000 claims abstract description 6
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 5
- 239000010959 steel Substances 0.000 claims abstract description 5
- 239000000203 mixture Substances 0.000 claims description 20
- 238000011081 inoculation Methods 0.000 claims description 19
- 239000007788 liquid Substances 0.000 claims description 19
- 229910052749 magnesium Inorganic materials 0.000 claims description 17
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 15
- 238000002844 melting Methods 0.000 claims description 15
- 230000008018 melting Effects 0.000 claims description 15
- 229910052698 phosphorus Inorganic materials 0.000 claims description 15
- 229910052710 silicon Inorganic materials 0.000 claims description 15
- 229910052802 copper Inorganic materials 0.000 claims description 14
- 239000010949 copper Substances 0.000 claims description 14
- 229910000859 α-Fe Inorganic materials 0.000 claims description 13
- 239000011159 matrix material Substances 0.000 claims description 11
- 229910000805 Pig iron Inorganic materials 0.000 claims description 8
- 239000010439 graphite Substances 0.000 claims description 8
- 229910002804 graphite Inorganic materials 0.000 claims description 8
- 230000006698 induction Effects 0.000 claims description 8
- 239000010451 perlite Substances 0.000 claims description 8
- 235000019362 perlite Nutrition 0.000 claims description 8
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 7
- 239000010703 silicon Substances 0.000 claims description 7
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 6
- 239000011574 phosphorus Substances 0.000 claims description 6
- 230000023556 desulfurization Effects 0.000 claims description 5
- 238000012360 testing method Methods 0.000 claims description 5
- 229910000616 Ferromanganese Inorganic materials 0.000 claims description 3
- DALUDRGQOYMVLD-UHFFFAOYSA-N iron manganese Chemical compound [Mn].[Fe] DALUDRGQOYMVLD-UHFFFAOYSA-N 0.000 claims description 3
- 229910052751 metal Inorganic materials 0.000 claims description 2
- 239000002184 metal Substances 0.000 claims description 2
- 238000010079 rubber tapping Methods 0.000 claims description 2
- 229910001018 Cast iron Inorganic materials 0.000 abstract description 6
- 238000005266 casting Methods 0.000 abstract description 6
- 239000004576 sand Substances 0.000 abstract description 6
- 230000005540 biological transmission Effects 0.000 abstract description 4
- 238000007669 thermal treatment Methods 0.000 abstract description 3
- 239000002699 waste material Substances 0.000 abstract 1
- 239000011777 magnesium Substances 0.000 description 16
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 10
- 229910052761 rare earth metal Inorganic materials 0.000 description 10
- 150000002910 rare earth metals Chemical class 0.000 description 9
- 229910052799 carbon Inorganic materials 0.000 description 7
- 230000000694 effects Effects 0.000 description 7
- MHKWSJBPFXBFMX-UHFFFAOYSA-N iron magnesium Chemical compound [Mg].[Fe] MHKWSJBPFXBFMX-UHFFFAOYSA-N 0.000 description 6
- 238000012545 processing Methods 0.000 description 5
- 230000005496 eutectics Effects 0.000 description 4
- 229910001562 pearlite Inorganic materials 0.000 description 3
- 238000005204 segregation Methods 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 239000005864 Sulphur Substances 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 229910004072 SiFe Inorganic materials 0.000 description 1
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
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- 239000010962 carbon steel Substances 0.000 description 1
- 229910001567 cementite Inorganic materials 0.000 description 1
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- 230000007547 defect Effects 0.000 description 1
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- 238000010438 heat treatment Methods 0.000 description 1
- VAKIVKMUBMZANL-UHFFFAOYSA-N iron phosphide Chemical compound P.[Fe].[Fe].[Fe] VAKIVKMUBMZANL-UHFFFAOYSA-N 0.000 description 1
- KSOKAHYVTMZFBJ-UHFFFAOYSA-N iron;methane Chemical compound C.[Fe].[Fe].[Fe] KSOKAHYVTMZFBJ-UHFFFAOYSA-N 0.000 description 1
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- 239000007858 starting material Substances 0.000 description 1
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- XTQHKBHJIVJGKJ-UHFFFAOYSA-N sulfur monoxide Chemical compound S=O XTQHKBHJIVJGKJ-UHFFFAOYSA-N 0.000 description 1
- 238000004781 supercooling Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
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- Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
Abstract
The invention provides a preparation method for high-toughness nodular cast iron, which is a method for producing high-toughness nodular cast iron by utilizing a medium-frequency electric furnace and selecting materials such as cast iron which is low in sulfur, phosphor and manganese content, waste steel, and the like. The preparation method mainly comprises chemical component design, furnace burden selection, medium-frequency furnace smelting, a nodulizing agent selection and nodulizing treatment method, a nucleating agent selection and nucleating treatment method, and the like. The method disclosed by the invention does not need thermal treatment and desulfuration treatment, is less in processes, adopts a wet type sand production line to manufacture QT600-10 casting pieces, has casting efficiency higher than that of sand-lined iron type, and is low in cost. The produced nodular cast iron is high in strength, good in plasticity and toughness, can be used for components such as a transmission shaft, a rear axle shell, a differential mechanism shell, a bracket, and the like for a car and a tractor chassis.
Description
Technical field:
The invention belongs to metal material field, relate to a kind of preparation method of the method for utilizing middle frequency furnace to prepare high tough spheroidal graphite cast iron, particularly a kind of high tough spheroidal graphite cast iron.
Background technology:
Spheroidal graphite cast iron is because of the advantage of its manufacture and economic aspect, have that intensity is higher simultaneously, the good over-all properties such as good toughness, wear resisting property are good, with it replace carbon steel, steel alloy etc. as a kind of good engineering materials, be widely used in I. C. engine crankshaft, gear, connecting rod, housing, and on the important spare part such as cast tube.
Along with improving constantly of engine power, performance requriements to relevant device, part is more and more higher, the part that some work under the particular surroundingss such as high speed, high pressure, high temperature, heavy duty, corrosion, often, because it is quick or abnormal damage makes whole equipment scrapping, causes huge loss.Traditional automobile, transmission shaft, rear axle housing body, differential carrier, support etc. for tractor chassis, mainly adopt QT450-10 or QT600-3, abroad QT500-7 that adopt as many in Russia at home.Along with improving constantly of power, in power transmission process, when particularly speed change is with brake, owing to bearing the effect of strong moment of torsion and revolution fatigue stress, still adopt the ductile iron material of assembling low power QT450-10, QT600-3 or QT500-7 standard brand, easily there is cracking phenomena in related components, when therefore improving these component strengths of materials, takes into account high toughness plasticity, seems very necessary.
At present, every country adopting by equivalent international standard ISO1083-87 (spheroidal graphite cast iron classification), conventional has: QT400-18, QT450-10, QT500-7, QT600-3, QT700-2 etc., the planet carrier of certain big-power tractor drive axle and cone driving support seat have exceeded this standard to the performance requriements of material.Its difficult point is: in requiring high strength (tensile strength is not less than 600MPa), also require high toughness plasticity (elongation is not less than 10%), meet high strength and high tenacity simultaneously, conventionally need carry out the methods such as appropriate heat treatment (as isothermal quenching) just can reach, therefore, under as-cast condition, there is very large difficulty.
The report of domestic and international similar research application is little.2007/6 modern cast iron discloses the piston on the cylindrical diesel pile driver that Guangzhou Diesel Engine Factory produces, its as-cast characteristic requires to reach QT600-10, adopt following technical measures: (1) adopts cupola furnace electric furnace double melting, and nitrogen blowing stirring desulphurization, guarantees original iron melt w (S
former)≤0.020%; (2) adopt sand faced cast iron mould process, and suitably control w (Mg) and w (RE) content, to obtain higher nodularization rate; (3) adopt containing copper nodularizer, and intensive inoculation, to obtain appropriate perlite and ratio of ferrite.Mining machinery the 34th volume the 4th phase in 2006, the open investigator of Zhengzhou University adopted the melting technology of cupola furnace and electric furnace duplex, and carried out secondary desulfuration processing and successfully produce the high tough spheroidal graphite cast iron of QT600-10.But the method for this two places report all will adopt desulfurization processing, operation is comparatively complicated.
Summary of the invention:
In sum, in order to overcome the deficiency of prior art problem, the invention provides and a kind ofly utilize middle frequency furnace, by selecting the starting material such as low-sulfur pig iron, steel scrap smelting iron liquid to produce the method for high tough ductile cast iron casting, mainly comprise chemical composition design, furnace charge selects and intermediate frequency furnace melting, nodulizing agent selection and nodulizing process, nucleating agent are selected and inoculation treating method etc.Present method does not need thermal treatment and desulfurization processing, and operation is few, adopts green sand production line to manufacture QT600-10 foundry goods, higher than sand faced cast iron mould process efficiency, cost is low; High, the plasticity of spheroidal graphite cast iron intensity and the good toughness produced, can be used for automobile, the component such as transmission shaft, rear axle housing body, differential carrier, support for tractor chassis.
For achieving the above object, the technical solution used in the present invention is:
A kind of high tough spheroidal graphite cast iron, the mass percent of its material chemical composition is:
C:3.60%~3.80%, Si:2.50%~2.80%, Mn:0.30%~0.50%, P≤0.05%, S≤0.02%, Mg:0.030%~0.050%, RE:0.020%~0.040%, Cu:0.50%~0.70%, surplus is Fe.
A preparation method for high tough spheroidal graphite cast iron, comprises the following steps:
The first step, chemical composition design, the final chemical composition of material is by mass percentage:
C:3.60%~3.80%, Si:2.50%~2.80%, Mn:0.30%~0.50%, P≤0.05%, S≤0.02%, Mg:0.030%~0.050%, RE:0.020%~0.040%, Cu:0.50%~0.70%, surplus is Fe;
Second step, furnace charge are selected and intermediate frequency furnace melting: adopt medium-frequency induction furnace smelting iron liquid, the batching Chemical Composition of stokehold original iron melt is C:3.60%~3.80%, Si:1.00%~1.60%, Mn :≤0.20%, P≤0.05%, S≤0.03%, surplus is Fe; Select sulfur-bearing, phosphorus, the pig iron, steel scrap and foundry returns that manganese amount is low, there is no desulfurization process, proportioning (mass percent) is: Sheng Tie ︰ Fei Gang ︰ foundry returns=30%~60% ︰ 10%~30% ︰ surplus foundry returns, load weighted furnace charge is added to melting in stove, ensure original iron melt chemical composition before treatment requirement, 1450~1480 DEG C of iron liquid tapping temperatures; Adopt the spheroidizing of lid bag, nodulizing agent add-on is pressed 1.0% of iron clad liquid weight, adopts and pours method, and nodulizing agent add-on is generally 1.2%~1.4% or higher;
The 3rd step, nodulizing agent are selected and nodulizing process: nodulizing agent is to adopt FeSiRE3Mg8 nodulizing agent, wherein containing Ca2.5%~3.5%, and MgO≤0.7%; Nodulizing process is to adopt to cover bag method and carry out spheroidizing;
The 4th step, nucleating agent are selected and inoculation: adopt late inoculation: first, in hot metal ladle, adopt the WL nucleating agent of baric 4%~6%, add-on is 0.2%~0.25%, granularity is 3~10mm, all the other are the supplementary silicon amount of 75SiFe nucleating agent, to ensure the final silicone content of material, add ferromanganese and electrolytic copper that the final chemical composition of material requires simultaneously; Secondary current-following inoculation adopts 75SiFe nucleating agent, and add-on is 0.1%, granularity 0.5~1.5mm; Teeming temperature is 1340~1380 DEG C, pours into a mould keel block when production line pouring cast part;
The spheroidal graphite cast iron that the 5th step, melting obtain after testing, 1~3 grade of spheroidization of graphite rank, matrix is 40%~60% ferrite+perlite, tensile strength >=600MPa, elongation >=10.0%, hardness 190~250HB.
Further, Q10 or the Q12 pig iron that the described pig iron is sulfur-bearing, phosphorus, manganese amount is low.
Suitable chemical composition is the prerequisite that ensures to produce premium properties foundry goods.The method of acquisition as cast condition high intensity and high ductility plasticity mixed matrix magnesium iron and pearlite matrix and ferrite matrix spheroid have obvious difference, chemical composition will ensure perlite suitable in matrix and ferrite content when selected, the content of conventionally looking younger is most not less than 30%, particularly there is a certain amount of ferrite (being advisable 40%~60%), to ensure higher toughness plasticity, carry out on this basis alloying, as add a certain amount of Cu, Mn, and higher Si strengthens ferrite, thereby obtain higher intensity.
The chemical composition effect of selecting in the present invention is as follows:
Carbon and silicon: while manufacturing spheroidal graphite cast iron, owing to adding nodulizing agent to carry out spheroidizing, eutectic point in phasor is moved to right to carbon equivalent 4.6%~4.8% or higher, for the casting manufacturability having kept, improve the mobility of iron liquid, reduce the shrinkage defect of chilling tendency and foundry goods, carbon amount is conventionally much higher than graphitic cast iron; But carbon amount also can not be too high, the too high easy generation carbon floatage of carbon, reduces mechanical castings.Therefore be 3.60%~3.80% by carbon control.Silicon promotes greying, plays inoculation(effect), reduces chilling tendency, element segregation and crystallization super cooling tendency in spheroidizing process; Silicon is in the time of certain limit, and silicon amount increases, and in matrix, ferrite content increases, and perlite reduces, and the toughness plasticity of spheroidal graphite cast iron increases, but silicon is increased to after certain content, significantly improves tough-crisp transition temperature of magnesium iron; The span of control of Si amount is 2.50%~2.80%.
Manganese: stabilizing pearlite element, a part of manganese can dissolve in and in ferrite, improve spheroidal graphite cast iron intensity and hardness, but reduces its plasticity and toughness; Form a small amount of carbide segregation simultaneously on crystal boundary, reduce the mechanical property of foundry goods; Therefore be, 0.30%~0.50% by the control of manganese amount.
Sulphur: sulphur and nodularization element magnesium and rare earth element have very strong chemical combination ability, generates sulfide or oxysulfide, not only consumes nodulizing agent, makes nodularization effect unstable, and the inclusion generating significantly reduces intensity, plasticity and the toughness of magnesium iron; Control original iron melt S≤0.030%, S≤0.020% after nodularization, to ensure nodularization quality.
Phosphorus: when phosphorus content is too high, easily segregation forms iron phosphide eutectic in eutectic cell border, reduces intensity, plasticity and the toughness of magnesium iron; Control P≤0.06% or lower.
Magnesium and rare earth: magnesium and rare earth have spheroidization, the pure magnesium of external employing is mostly produced spheroidal graphite cast iron, China adopts rare earth magnesium nodularizer to produce magnesium iron conventionally, wherein magnesium plays main spheroidization, but the activity of magnesium is very strong, the iron liquid reaction of pure magnesium processing is violent, the splash phenomena while adding a certain amount of rare earth can reduce iron liquid spheroidizing reacion, rare earth also plays auxiliary spheroidization, and plays the effect of purifying molten iron, anti-nodularization interference element.But content of rare earth exceedes after certain numerical value, graphite shape can be damaged, and produces graphite morphology; In the time that in iron liquid, residual rare earth content increases, nodulizing grade is variation gradually, and tensile strength and toughness also reduce gradually; The residual quantity control of magnesium and rare earth is Mg0.030%~0.050%, RE0.020%~0.040%.
Copper: promote eutectic graphite, can reduce or eliminate the formation of free cementite; In the time of eutectoid transformation, promote the formation of matrix Medium pearlite, reduce ferrite content; Along with the increase of copper amount, spheroidal graphite cast iron tensile strength increases, but elongation declines to some extent.
Beneficial effect of the present invention is:
The tough spheroidal graphite cast iron tensile strength of height of preparation is greater than 600MPa, elongation is greater than 10%, performance index exceed international standard and Chinese Industrial Standards (CIS), for component such as drive axle chassis such as automobiles, tractor, can prevent from using traditional material to increase the foundry goods breakage problem causing because of automobile, tractor equipower.Present method does not need thermal treatment and desulfurization processing, and operation is few, adopts green sand production line to manufacture QT600-10 foundry goods, higher than sand faced cast iron mould process efficiency, cost is low; Lid bag nodulizing process good airproof performance, in spheroidizing reacion process, pours nodularization element oxidization burning loss compared with method nodularization and reduces with common, specific absorption improves, and nodulizing agent consumption is few, and magnesium light and smog obviously reduce, discharge amount of pollution is few, has improved production operation environment; Current-following inoculation treatment effect is reliable and stable, and innoculant adding quantity is few, and material cost significantly reduces, and applies and will have larger economic results in society.
Brief description of the drawings:
Fig. 1 is the metallographic structure photo of the embodiment of the present invention 2;
Fig. 2 is the stretching fracture stereoscan photograph of the embodiment of the present invention 2.
Embodiment:
Below in conjunction with embodiment, the present invention is elaborated.
Embodiment 1 (the present embodiment adopts 3t medium-frequency induction furnace smelting iron liquid)
A preparation method for high tough spheroidal graphite cast iron, comprises the following steps:
The first step, chemical composition design, material is got C:3.63% by mass percentage, Si:2.59%, Mn:0.42%, P≤0.05%, S≤0.02%, Mg:0.041%, RE:0.025%, Cu:0.62%, surplus is Fe;
Second step, furnace charge are selected and intermediate frequency furnace melting: adopt 3t medium-frequency induction furnace smelting iron liquid, the furnace charge of Sheng Tie ︰ Fei Gang ︰ foundry returns=30% ︰ 30% ︰ 40% adds melting in stove by mass percentage, ensure original iron melt chemical composition before treatment requirement, owing to adopting the spheroidizing of lid bag, iron liquid temp reduces less, and tapping temperature is controlled at 1450~1480 DEG C;
The 3rd step, nodulizing agent are selected and nodulizing process: adopt the spheroidizing of lid bag, nodulizing agent add-on is pressed 1.0% of iron clad liquid weight, add ferromanganese and the electrolytic copper of composition requirement after stove simultaneously; Nodulizing agent is to adopt FeSiRE3Mg8 nodulizing agent, wherein containing 2.5%~3.5%Ca, and MgO≤0.7%; Nodulizing process is to adopt to cover bag method and carry out spheroidizing; Most domestic factory selects containing the high nodulizing agent of rare earth content as FeSiRE7Mg8, and foundry goods chilling tendency is large, is prone to free carbide, is also prone to inclusion, reduces mechanical castings; Nodulizing process is very large on the impact of magnesium iron structure property, and domestic many employings are poured method and carried out spheroidizing, and not only smog is large, and nodulizing agent consumption is large, and the Alloy Affecting Ductile Properties of manufacturing is lower;
The 4th step, nucleating agent are selected and inoculation: adopt late inoculation mode: i.e. the 75SiFe nucleating agent secondary current-following inoculation of the once breed+granularity 0.5~1.5mm of WL nucleating agent and 75SiFe nucleating agent; Teeming temperature is 1340~1380 DEG C, pours into a mould keel block when production line pouring cast part;
The spheroidal graphite cast iron that the 5th step, melting obtain after testing, 2 grades of spheroidization of graphite ranks, matrix is 40% ferrite+60% perlite, tensile strength 656MPa, elongation 11.6%, hardness 219HB.
Embodiment 2 (the present embodiment adopts 3t medium-frequency induction furnace smelting iron liquid)
A preparation method for high tough spheroidal graphite cast iron, comprises the following steps:
The first step, chemical composition design, material is got by mass percentage: C:3.65%, Si:2.58%, Mn:0.31%, P≤0.04%, S≤0.02%, Mg:0.046%, RE:0.023%, Cu:0.51%, surplus is Fe;
Second step, furnace charge are selected and intermediate frequency furnace melting: adopt 3t medium-frequency induction furnace smelting iron liquid, the furnace charge of Sheng Tie ︰ Fei Gang ︰ foundry returns=60% ︰ 10% ︰ 30% adds melting in stove by mass percentage, ensure original iron melt chemical composition before treatment requirement, iron liquid tapping temperature is controlled at 1450~1480 DEG C;
The 3rd step, nodulizing agent are selected and nodulizing process: nodulizing agent is to adopt FeSiRE3Mg8 nodulizing agent, wherein containing 2.5%~3.5%Ca, and MgO≤0.7%; Adopt the spheroidizing of lid bag, nodulizing agent add-on is pressed 1.0% of iron clad liquid weight;
The 4th step, nucleating agent are selected and inoculation, adopt late inoculation mode: i.e. the once breed+75%SiFe nucleating agent secondary current-following inoculation of WL nucleating agent and 75SiFe nucleating agent; Teeming temperature is 1340~1380 DEG C, pours into a mould keel block when production line pouring cast part;
The spheroidal graphite cast iron that the 5th step, melting obtain after testing, 2 grades of spheroidization of graphite ranks, matrix is about 45% ferrite+55% perlite, referring to the metallographic structure photo of Fig. 1, tensile strength 625.6MPa, elongation 10.8%, hardness 197HB; Referring to the stretching fracture stereoscan photograph of Fig. 2, main manifestations is ductile rupture, and there is a small amount of cleavage river pattern bottom right, and dimple is more and darker.
Embodiment 3 (the present embodiment adopts 3t medium-frequency induction furnace smelting iron liquid)
A preparation method for high tough spheroidal graphite cast iron, comprises the following steps:
The first step, chemical composition design, material is got by mass percentage: C:3.72%, Si:2.55%, Mn:0.39%, P≤0.05%, S≤0.02%, Mg:0.044%, RE:0.034%, Cu:0.50%, surplus is Fe;
Second step, furnace charge are selected and intermediate frequency furnace melting: adopt 3t medium-frequency induction furnace smelting iron liquid, the pig iron by mass percentage: steel scrap: the furnace charge of foundry returns=40% ︰ 20% ︰ 40% adds melting in stove, ensure original iron melt chemical composition before treatment requirement, 1450~1480 DEG C of iron liquid tapping temperatures;
The 3rd step, nodulizing agent are selected and nodulizing process: nodulizing agent is to adopt FeSiRE3Mg8 nodulizing agent, wherein containing 2.5%~3.5%Ca, and MgO≤0.7%; Adopt the spheroidizing of lid bag, nodulizing agent add-on is pressed 1.0% of iron clad liquid weight;
The 4th step, nucleating agent are selected and inoculation: adopt late inoculation mode: i.e. the once breed+75SiFe nucleating agent secondary current-following inoculation of WL nucleating agent and 75SiFe nucleating agent; Teeming temperature is 1340~1380 DEG C, pours into a mould keel block when production line pouring cast part;
The spheroidal graphite cast iron that the 5th step, melting obtain after testing, 2 grades of spheroidization of graphite ranks, matrix is 60% ferrite+40% perlite, tensile strength 637.4MPa, elongation 11.0%, hardness 209HB.
Claims (3)
1. a high tough spheroidal graphite cast iron, is characterized in that, the mass percent of its material chemical composition is:
C:3.60%~3.80%, Si:2.50%~2.80%, Mn:0.30%~0.50%, P≤0.05%, S≤0.02%, Mg:0.030%~0.050%, RE:0.020%~0.040%, Cu:0.50%~0.70%, surplus is Fe.
2. the preparation method of a kind of high tough spheroidal graphite cast iron according to claim 1, is characterized in that, comprises the following steps:
The first step, chemical composition design, the final chemical composition of material is by mass percentage:
C:3.60%~3.80%, Si:2.50%~2.80%, Mn:0.30%~0.50%, P≤0.05%, S≤0.02%, Mg:0.030%~0.050%, RE:0.020%~0.040%, Cu:0.50%~0.70%, surplus is Fe;
Second step, furnace charge are selected and intermediate frequency furnace melting: adopt medium-frequency induction furnace smelting iron liquid, the batching Chemical Composition of stokehold original iron melt is C:3.60%~3.80%, Si:1.00%~1.60%, Mn :≤0.20%, P≤0.05%, S≤0.02%,, surplus is Fe; Select sulfur-bearing, phosphorus, the pig iron, steel scrap and foundry returns that manganese amount is low, there is no desulfurization process, proportioning is Sheng Tie ︰ Fei Gang ︰ foundry returns=30~60 ︰ 10~30 ︰ surplus foundry returns by mass percentage, load weighted furnace charge is added to melting in stove, ensure original iron melt chemical composition before treatment requirement, 1450~1480 DEG C of iron liquid tapping temperatures; Adopt the spheroidizing of lid bag, nodulizing agent add-on is pressed 1.0% of iron clad liquid weight, adopts and pours method, and nodulizing agent add-on is generally 1.2%~1.4% or higher;
The 3rd step, nodulizing agent are selected and nodulizing process: nodulizing agent is to adopt FeSiRE3Mg8 nodulizing agent, wherein containing Ca2.5%~3.5%, and MgO≤0.7%; Nodulizing process is to adopt to cover bag method and carry out spheroidizing;
The 4th step, nucleating agent are selected and inoculation: adopt late inoculation: first, in hot metal ladle, adopt the WL nucleating agent of baric 4%~6%, add-on is 0.2%~0.25%, granularity is 3~10mm, all the other,, for the supplementary silicon amount of 75SiFe nucleating agent, add ferromanganese and electrolytic copper that the final chemical composition of material requires simultaneously; Secondary current-following inoculation adopts 75SiFe nucleating agent, and add-on is 0.1%, granularity 0.5~1.5mm; Teeming temperature is 1340~1380 DEG C, pours into a mould keel block when production line pouring cast part;
The spheroidal graphite cast iron that the 5th step, melting obtain after testing, 1~3 grade of spheroidization of graphite rank, matrix is 40%~60% ferrite+perlite, tensile strength >=600MPa, elongation >=10.0%, hardness 190~250HB.
3. the preparation method of a kind of high tough spheroidal graphite cast iron according to claim 2, is characterized in that, Q10 or the Q12 pig iron that the described pig iron is sulfur-bearing, phosphorus, manganese amount is low.
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