CN103938361A - 3D forming weaving technology for household textile - Google Patents
3D forming weaving technology for household textile Download PDFInfo
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- CN103938361A CN103938361A CN201410199755.9A CN201410199755A CN103938361A CN 103938361 A CN103938361 A CN 103938361A CN 201410199755 A CN201410199755 A CN 201410199755A CN 103938361 A CN103938361 A CN 103938361A
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- knitting
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- jacquard
- weaving
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Abstract
The invention discloses a 3D forming weaving technology for a household textile. The household textile is made of 100 S to 200 S two-fold pure cotton yarn or made of polyester, tencel modal and viscose yarn or made of blended yarn with polyester, tencel modal and viscose yarn. The production method sequentially includes the steps of beam-warping, weaving, desizing, scouring, dyeing or printing, tentering, calendaring and other afterfinish steps. In the weaving step, a two-needle bar raschel loom with jacquard bars conducts weaving, four ground bars are used for weaving the front face and the back face of the textile respectively, and the two jacquard bars are used for completing sewing and jacquard weaving of the two faces. In the once forming weaving process of the household textile, the phenomenon that traditional mechanically-woven fabric needs to be tailored and sewn is avoided; through the two-needle bar warp knitting and weaving technology and the jacquard technology, the 3D forming process of the pure cotton household textile is achieved, the production procedures of the finished product are shortened, production cost is reduced, and the technology is an innovation in the household textile industry.
Description
Technical field
The present invention relates to a kind of 3D knitting and forming technique of household textiles, be specially textile household textiles and adopt warp knitting machine one-shot forming weaving.
Background technology
Bedding are important component parts of household textiles, and in China, bedding industry annual value of production has occupied house and spun 1/3 of industry total industrial output value.Along with the raising of people's living standard, the raising that industry comprehensive strength and innovation ability are spun by family, modern bedding have been a completely new concept, from the utility function such as bedding, coverage in past, gradually to decorating, beautify, the multi-functional aspect development such as health care, the bedding of of all kinds, various class series are a feast for the eyes, the house ornament that become and beautified household, increases cultural connotation.
At present bedclothes fabric raw material is taking textile and polyester-cotton blend as main, and this is due to cotton fiber and fabric moisture good permeability thereof, is difficult for going mouldy and damages by worms, and dyeability is good, and softness is comfortable, without static, becomes the first-selected product of bedclothes fabric for a long time.
Both at home and abroad the processing mode of bedding is all processed as master with woven, adopt the institutional frameworks such as plain weave, twill, satin weave, the fabric being made into not only can meet brute force, the comfortableness requirement while use, and can the abundant design of dyed formation, to the indoor decoration function that plays.Woven fabric needs just can obtain through series of processes such as discharge, cutting, parking stalls the bedding of moulding after printing and dyeing are processed, and these production processes will expend a large amount of human and material resources, increases production cost.If realize in bed the one-shot forming of the product such as pillowcase, quilt cover in the production process of articles for use, deduct the operation such as discharge, cutting, will greatly shorten the technological process of production, reduce production costs, it will be once to reform up hill and dale that industry is spun to by whole family.
Summary of the invention
Goal of the invention: for the problems referred to above, object of the present invention is exactly the 3D knitting and forming technique of a kind of household textiles of exploitation.
Technical scheme: for achieving the above object, the technical solution used in the present invention is as follows:
A 3D knitting and forming technique for household textiles, comprises the steps:
A) warp-knitted face fabric is prepared: prepare the required Quality Pure Cotton Yarn Production of warp-knitted face fabric or wash, day silk model, viscose yarn or have its blended yarn, described Quality Pure Cotton Yarn Production or wash, day silk model, viscose yarn or to have its blended yarn number scope be 100～120, doublet cord;
B) warping: it is carried out to warping: described warp-knitted face fabric can be single-side fabric according to the purposes difference of household textiles can be also reversible cloth; Described warping adopts low speed warping, and the speed of a motor vehicle 200～300 per minute turns, and tension in Warping control range is 10～15cN/tex; 20～26 DEG C of warping room temperature, relative humidity 65～70%;
C) braiding: pack coiled hair good warp quality into double-needle bed raschel warp knitting machine, carry out making through braiding, wherein, double-needle bed raschel warp knitting machine disposes 6 sley bars: 4 comb ground: GB1, GB2, GB5, GB6,2 jacquard comb: JB3, JB4,4 ground combs positive and negative two one sides of braided fabrics respectively, 2 complete stitching and the jacquard weave of two one sides jacquard comb;
D) arrange: grey cloth is carried out to the arrangements such as destarch, boiling-off, dyeing or stamp, tentering, calendering.
As optimization: the coiled hair that described warp quality is good is: coiled hair be shaped good, surfacing, flatness tolerance value is 1mm, warp thread is methodically arranged, and ensures that unwinding is smooth.
As optimization: coiled hair periphery length difference value is not more than 0.3% on the same group.
As optimization: in described step c), ground comb GB1, GB2 be in front needle-bar lopping, the upper strata one side of braiding tubular construction household textiles fabric.
As optimization: in described step c), ground comb GB5, GB6 be in rear needle-bar lopping, lower floor's one side of braiding tubular construction household textiles fabric.
As optimization: in described step c), jacquard comb JB3 and JB4 are respectively in forward and backward needle-bar braiding, form one side jacquard effect, also can weave at forward and backward needle-bar simultaneously, connect two single-side fabrics: in the time weaving the upper and lower flat limit of tubular woven fabric, all knitting needles of JB3, two sley bars of JB4, simultaneously in former and later two needle bar pad yarn lopping, are stitched together two single-side fabrics of ground comb braiding, form bilateral structure; When the barrel timesharing of braiding tubular woven fabric, most of knitting needle of jacquard comb weaves at forward and backward needle-bar respectively, only has several pieces of knitting needles of barrel body structure edge minority simultaneously in forward and backward needle-bar braiding, connects upper and lower monolithic; Between adjacent two products of machine fabric width direction, adopt chaining to form and separate stringer with inlaid thread tissue, after lower machine, separate two fabrics by the mode of the coil of decoherencing.
Beneficial effect: the present invention has realized the one-shot forming braiding process of household textiles, abandon traditional woven fabric of weaving and needed reduction, sewing process, adopt two-needle bar to realize the 3D moulding process of textile household textiles through braiding technology for making and Jacquard technology, shorten the technological process of production of finished product, having reduced production cost, is the once innovation that industry is spun by family.
Brief description of the drawings
Fig. 1 estimates the pillowcase number of packages schematic diagram that can simultaneously produce along machine width direction on a warp knitting machine in the embodiment of the present invention;
Fig. 2 is the pillowcase structural representation in the embodiment of the present invention.
Detailed description of the invention
Below in conjunction with embodiment, the present invention is further elaborated.
Specific embodiment
Textile pillowcase production process is as follows:
(1) cotton yarn warping: the bifilar cotton braid pillowcase of selecting 120s.As shown in Figure 1, first according to the pillowcase number of packages that can produce along machine width direction on a warp knitting machine of length L estimation of machine-wide W and every pillowcase simultaneously, the knitting needle number that need use during again according to the actual production of plane No. accurate Calculation, need use yarn radical, value is carried out warping according to this.Warping adopts low speed warping, and the speed of a motor vehicle 300 per minute turns, and tension in Warping is 12cN/tex; 20～26 DEG C of warping room temperature, relative humidity 65～70%.
(2) make through braiding: pillowcase structure as shown in Figure 2.When braiding, a-quadrant, the flat limit of pillowcase is reversible cloth, and 4 weave ground comb in needle-bar lopping separately, and 2 all weave jacquard comb at forward and backward needle-bar simultaneously, form the bilateral structure with floral designs; B, the C region of pillowcase weave and form simultaneously, and the braid method in B region is identical with a-quadrant, and just part jacquard needle weaves at forward and backward needle-bar; And C region is two single-side fabrics, and there is an opening h centre, therefore while braiding, ground comb GB1, GB2 and jacquard comb JB3 weave at front needle-bar, form the upper plane of pillowcase, ground comb GB5, GB6 and jacquard comb JB4 weave at rear needle-bar, change the institutional framework of jacquard comb at opening, adopt the braid method of large mesh to realize opening, form the pillowcase lower plane with opening; The coupling part of adjacent pillowcase adopts the braiding of inlaid thread type Jacquard tissue, makes convenient separation.
(3) grey cloth is carried out to destarch, boiling-off, stamp, tentering, satinage.
For those skilled in the art, under the premise without departing from the principles of the invention, can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.
The present invention has realized the one-shot forming braiding process of household textiles, abandon traditional woven fabric of weaving and needed reduction, sewing process, adopt two-needle bar to realize the 3D moulding process of textile household textiles through braiding technology for making and Jacquard technology, shorten the technological process of production of finished product, having reduced production cost, is the once innovation that industry is spun by family.
Claims (6)
1. a 3D knitting and forming technique for household textiles, is characterized in that: comprise the steps:
A) warp-knitted face fabric is prepared: prepare the required Quality Pure Cotton Yarn Production of warp-knitted face fabric or wash, day silk model, viscose yarn or have its blended yarn, described Quality Pure Cotton Yarn Production or wash, day silk model, viscose yarn or to have its blended yarn number scope be 100～120, doublet cord;
B) warping: it is carried out to warping: described warp-knitted face fabric can be single-side fabric according to the purposes difference of household textiles can be also reversible cloth; Described warping adopts low speed warping, and the speed of a motor vehicle 200～300 per minute turns, and tension in Warping control range is 10～15cN/tex; 20～26 DEG C of warping room temperature, relative humidity 65～70%;
C) braiding: pack coiled hair good warp quality into double-needle bed raschel warp knitting machine, carry out making through braiding, wherein, double-needle bed raschel warp knitting machine disposes 6 sley bars: 4 comb ground: GB1, GB2, GB5, GB6,2 jacquard comb: JB3, JB4,4 ground combs positive and negative two one sides of braided fabrics respectively, 2 complete stitching and the jacquard weave of two one sides jacquard comb;
D) arrange: grey cloth is carried out to the arrangements such as destarch, boiling-off, dyeing or stamp, tentering, calendering.
2. the 3D knitting and forming technique of household textiles as claimed in claim 1, is characterized in that: the coiled hair that described warp quality is good is: coiled hair is shaped well, surfacing, and flatness tolerance value is 1mm, and warp thread is methodically arranged, and ensures that unwinding is smooth.
3. the 3D knitting and forming technique of household textiles as claimed in claim 1, is characterized in that: coiled hair periphery length difference value is not more than 0.3% on the same group.
4. the 3D knitting and forming technique of household textiles as claimed in claim 1, is characterized in that: in described step c), ground comb GB1, GB2, in front needle-bar lopping, weave the upper strata one side of tubular construction household textiles fabric.
5. the 3D knitting and forming technique of household textiles as claimed in claim 1, is characterized in that: in described step c), ground comb GB5, GB6, in rear needle-bar lopping, weave lower floor's one side of tubular construction household textiles fabric.
6. the 3D knitting and forming technique of household textiles as claimed in claim 1, it is characterized in that: in described step c), jacquard comb JB3 and JB4 are respectively in forward and backward needle-bar braiding, form one side jacquard effect, also can weave at forward and backward needle-bar simultaneously, connect two single-side fabrics: in the time weaving the upper and lower flat limit of tubular woven fabric, all knitting needles of JB3, two sley bars of JB4 are simultaneously in former and later two needle bar pad yarn lopping, two single-side fabrics of ground comb braiding are stitched together, form bilateral structure; When the barrel timesharing of braiding tubular woven fabric, most of knitting needle of jacquard comb weaves at forward and backward needle-bar respectively, only has several pieces of knitting needles of barrel body structure edge minority simultaneously in forward and backward needle-bar braiding, connects upper and lower monolithic; Between adjacent two products of machine fabric width direction, adopt chaining to form and separate stringer with inlaid thread tissue, after lower machine, separate two fabrics by the mode of the coil of decoherencing.
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| CN201410199755.9A CN103938361B (en) | 2014-05-13 | 2014-05-13 | A kind of 3D knitting and forming technique of household textiles |
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| CN201410199755.9A CN103938361B (en) | 2014-05-13 | 2014-05-13 | A kind of 3D knitting and forming technique of household textiles |
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| CN103938361B CN103938361B (en) | 2016-08-17 |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104264357A (en) * | 2014-10-16 | 2015-01-07 | 嘉兴金凯悦针织面料有限公司 | 55% Lyocell fiber, 25% cotton and 20% spun silk single-sided jacquard fabrics and production method thereof |
| CN105839278A (en) * | 2015-01-16 | 2016-08-10 | 上海水星家用纺织品股份有限公司 | Preparation method of superflexible knitted home textile product made by lyocell |
| CN107022836A (en) * | 2016-01-29 | 2017-08-08 | 上海水星家用纺织品股份有限公司 | A kind of preparation technology of the super soft fabric of warp knit pure cotton |
| CN107280327A (en) * | 2017-07-28 | 2017-10-24 | 福建省安然纺织科技有限公司 | A kind of production technology of 3D mattresses |
| WO2019036783A1 (en) * | 2017-08-22 | 2019-02-28 | Ec Brand Com Imp Exp De Vest Em Geral Ltda | Multi-layer garment lining |
| WO2019041005A1 (en) * | 2017-08-28 | 2019-03-07 | Ec Brand Com Imp Exp De Vest Em Geral Ltda | Method for stitching a multi-layer garment lining |
| CN114016203A (en) * | 2021-11-04 | 2022-02-08 | 苏州大学 | Weaving method and equipment of tubular double-comb warp knitted fabric |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104264357A (en) * | 2014-10-16 | 2015-01-07 | 嘉兴金凯悦针织面料有限公司 | 55% Lyocell fiber, 25% cotton and 20% spun silk single-sided jacquard fabrics and production method thereof |
| CN105839278A (en) * | 2015-01-16 | 2016-08-10 | 上海水星家用纺织品股份有限公司 | Preparation method of superflexible knitted home textile product made by lyocell |
| CN107022836A (en) * | 2016-01-29 | 2017-08-08 | 上海水星家用纺织品股份有限公司 | A kind of preparation technology of the super soft fabric of warp knit pure cotton |
| CN107280327A (en) * | 2017-07-28 | 2017-10-24 | 福建省安然纺织科技有限公司 | A kind of production technology of 3D mattresses |
| WO2019036783A1 (en) * | 2017-08-22 | 2019-02-28 | Ec Brand Com Imp Exp De Vest Em Geral Ltda | Multi-layer garment lining |
| US11357269B2 (en) | 2017-08-22 | 2022-06-14 | Ec Brand Com Imp Exp De Vest Em Geral Ltda | Multilayer lining for clothing |
| WO2019041005A1 (en) * | 2017-08-28 | 2019-03-07 | Ec Brand Com Imp Exp De Vest Em Geral Ltda | Method for stitching a multi-layer garment lining |
| CN111344146A (en) * | 2017-08-28 | 2020-06-26 | Ec服装进出口商业品牌有限公司 | Method for sewing multi-layer lining of clothes |
| US11932002B2 (en) | 2017-08-28 | 2024-03-19 | Ec Brand Com Imp Exp De Vest Em Geral Ltda | Garment multilayered-lining sewing process |
| CN114016203A (en) * | 2021-11-04 | 2022-02-08 | 苏州大学 | Weaving method and equipment of tubular double-comb warp knitted fabric |
| CN114016203B (en) * | 2021-11-04 | 2023-03-10 | 苏州大学 | Weaving method and equipment of tubular double-comb warp knitted fabric |
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| CN103938361B (en) | 2016-08-17 |
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