CN103924762B - A kind of making of artificial flat-plate stone and its installation method - Google Patents

A kind of making of artificial flat-plate stone and its installation method Download PDF

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CN103924762B
CN103924762B CN201410088456.8A CN201410088456A CN103924762B CN 103924762 B CN103924762 B CN 103924762B CN 201410088456 A CN201410088456 A CN 201410088456A CN 103924762 B CN103924762 B CN 103924762B
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stone
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artificial flat
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CN103924762A (en
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钟兵
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Shanghai Aike Tao Building Materials Co ltd
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Abstract

A kind of making of artificial flat-plate stone and its installation method.A kind of artificial flat-plate stone, including following components form by weight configuration:100 parts of white portland cement, 0.1 5 parts of iron oxide pigment, 100 150 parts of color sand, 50 100 parts of the thin rice stone of granite, 20 50 parts of ultrafine slag powder, 0.1 0.5 parts of water reducer, 0.5 2 parts of early strength agent, 20 45 parts of emulsion acrylic resin.Mixed slurry is made after above-mentioned material is stirred, pours into slurry in a mold, then lays steel wire, stainless steel, flat-plate stone is made by processes such as vibrations, steam curing, surface treatment, spraying waterproof layers.The present invention has the advantages that in light weight, cost is low, easy for installation, boundary layer and stone imitation material layer can be adhesively fixed well for steel wire and supporting role, the resistance to compression of water-repellent layer increase rate stone imitation material layer, tensile strength, simultaneously waterproof membrane is formed on its surface, the problem of invention is improved during existing artificial stone makes, has good social benefit.

Description

A kind of making of artificial flat-plate stone and its installation method
Technical field
In particular it is making and its installation side of a kind of artificial flat-plate stone the present invention relates to building decoration area Method.
Background technology
In the prior art, dry-hang stone is fixed on mounted mainly with natural flat stone material by a variety of connectors On metallic framework.There is following shortcoming for it:
1. from great:Cladding lithotome be the stone by self-assembling formation by being mechanically cut into flat-plate stone, because of it Material itself has been solid state, and because safety and structure need when cladding, the thickness that need to reach certain could be fixedly mounted, now set Meter mandatory provision dry-hang stone thickness cannot be below 25mm, and every square of its weight is more than 80kg.
2. cost is high:Cladding natural flat stone material, built-in fitting can not be put because it has been solid state, inside it, therefore A variety of connectors are needed just to be fixed on metallic framework, and it is larger due to conducting oneself with dignity, it is higher to metallic framework intensity requirement, cause Skeleton cost increases, and the existing country's only metallic framework adds cladding expense to be not less than 350 yuan/m2, and also need to increase from great House foundation structural strength could carry its weight, considerably increase building cost.
3. not environmentally:Stone mining destroys larger and stone material to natural ecological environment certain radiation pollution.
The content of the invention
The present invention provides making and its installation method of a kind of artificial flat-plate stone, solves existing lithotome deadweight Greatly, cost is high, not environmentally, the technical problem such as serious is destroyed to natural environment.
The technical solution adopted by the present invention is:A kind of artificial flat-plate stone, including following components form by weight configuration: 100 parts of white portland cement, iron oxide pigment 0.1-5 parts, color sand 100-150 parts;The making side of the artificial flat-plate stone Method comprises the following steps:
A. the color requirement needed for, by white portland cement, 100 parts are stirred with iron oxide pigment 0.1-5 parts with dry powder Machine is stirred;The dry powder being stirred is poured into concrete mixer, color sand 100-150 parts is added and adds water stirring to be made for 10 minutes Pasty state concrete mixed slurry;
B. in ready flat plate mold, mixed slurry made of step A is put into first, and its thickness is mold height 1/2-2/3, vibrations time are the 10-20 seconds, then lay first layer steel wire, set stainless steel, repave second layer steel wire Net, it is the 5-10 seconds to launch the mixed slurry vibrations time after completing again, slurry initial set to be mixed, and mould is layered stacked into pile;
C will be pushed into steam-curing chamber into the mould of pile, and the demoulding is taken out after ordinary pressure curing 2-4 hours;
D. surface is carried out to the sheet material solidified completely and imitates stone processing, form artificial flat-plate stone surface effect, then will Artificial flat-plate stone removing surface is clean;
E. hydrophober is sprayed to the artificial flat-plate stone after surface treatment, forms surface hydrophobic effect.
Preferably, the artificial flat-plate stone also includes following components:The thin rice stone 50-100 parts of granite, ultrafine slag Powder 20-50 parts, water reducer 0.1-0.5 parts, early strength agent 0.5-2 parts, emulsion acrylic resin 20-45 parts;Above-mentioned artificial flat board stone The preparation method of material comprises the following steps:A. the color requirement needed for, by 100 parts of white portland cement and iron oxide pigment 0.1-5 parts are stirred with powder stirrer;The dry powder being stirred is poured into concrete mixer, add color sand 100-150 parts, The thin rice stone 50-100 parts of granite, ultrafine slag powder 20-50 parts, water reducer 0.1-0.5 parts, early strength agent 0.5-2 parts, acrylic acid tree Fat liquor 20-45 parts, add water to stir 10 minutes and pasty state concrete mixed slurry is made;
B. in ready flat plate mold, mixed slurry made of step A is put into first, and its thickness is mold height 1/2-2/3, vibrations time are the 10-20 seconds, then lay first layer steel wire, set stainless steel, repave second layer steel wire Net, it is the 5-10 seconds to launch the mixed slurry vibrations time after completing again, slurry initial set to be mixed, and mould is layered stacked into pile;
C will be pushed into steam-curing chamber into the mould of pile, and the demoulding is taken out after ordinary pressure curing 2-4 hours;
D. surface is carried out to the sheet material solidified completely and imitates stone processing, form artificial flat-plate stone surface effect, then will Artificial flat-plate stone removing surface is clean;
E. hydrophober is sprayed to the artificial flat-plate stone after surface treatment, forms surface hydrophobic effect.
Preferably, the stainless steel includes embedded board, it is provided with embedded board and extends to artificial flat-plate stone plate External hook.
Preferably, the hydrophober is organosilicon moisture repellent.
A kind of installation method of artificial flat-plate stone comprises the following steps:
(1)Fixed skeleton:Longitudinal framework, horizontal skeleton use zinc-coated flat steel sheet, at interval of a spacing on wall during installation From, by stainless steel screw rod and Interal fixation on wall, longitudinal framework and stainless steel screw rod are welded and fixed, fix longitudinal direction it is flat After steel, horizontal skeleton is welded on longitudinal framework, so as to form grid-like arrangement;
(2)Dry hanging construction:Cushion block is fastened with glue on the wall of sheet material bottom, after its solidification, then on its surface Apply glue, then hang over prefabricated artificial flat-plate stone in horizontal skeleton, contacted sheet material bottom with cushion block with rubber hammer Position gently taps, and sheet material is pasted with cushion block tight;
(3)Face seal:Gap between cladding good artificial flat-plate stone, encapsulation process is carried out with sealant for stone material.
The present invention very low normal silicate white cement of cost, color sand, the thin meter Shi Wei primary raw materials of granite, addition one Fixed additive, and the characteristic according to concrete from liquid to solid-state, directly in process of production, it is pre-buried can be used for it is cladding Embedded part, its surface is by various mechanical treatments, due to carrying when forming the various effects similar to lithotome surface, and installing Preceding pre-buried suspension member, 1 centimetre can be no more than with faster, more cheap installation, its thickness, weight is no more than 25kg/m2, Intensity can reach more than C60, and cost can be less than natural flat stone material more than 60%, and service life can completely and lithotome It is equal, can reduce house foundation infrastructure cost, and it is radiationless, can effectively overcome destruction of the stone mining to natural environment.
The present invention has the advantages that in light weight, cost is low, quick and easy for installation, and it overcomes stone material mounting framework cost Height, stone material fluting, macropore, fixed installation, the drawbacks of program is complicated, labour cost is high, due to placed clad steel when making Silk netting and cladding hook, can improve compression strength, impact strength well, and cladding hook can remove fluting from, punch and match somebody with somebody The plug-in program of part, directly hanging over artificial flat-plate stone can fix on skeleton.Stone surface uses a variety of surface treatment sides Phenomena such as method, can be fully achieved the decorative effect of lithotome, and water-repellent layer can effectively prevent from seeping water, change colour, scum.The invention Synthesized using regenerated resources, overcome that stone mining is big to environmental disruption, there are the drawbacks such as radiation pollution, have cost low, green The multinomial advantage such as environmental protection, there is good economic benefit and social benefit.
Brief description of the drawings
Fig. 1 is the structural representation of artificial flat-plate stone;
Fig. 2 is the schematic diagram of stainless steel;
Fig. 3 is the schematic diagram of cladding skeleton;
Fig. 4 is the schematic diagram of spacer;
Fig. 5 is the installment state schematic diagram of artificial flat-plate stone.
Embodiment
With reference to the accompanying drawings and detailed description, technical scheme is described in further detail.
Embodiment 1:Fig. 1 is the structural representation of artificial flat-plate stone, and Fig. 2 is the schematic diagram of stainless steel, as schemed institute Show, the artificial flat-plate stone, include the stone plate 1 that concrete material 1 makes, be provided with the stone plate 11 two layers of steel wire 2, 4, stone material back is provided with stainless steel 32, and stainless steel 32 is connected with embedded board 31, and embedded board 31 extends to two layers liang One is set in concrete material in stone plate 1 between layer steel wire 2,4, water-repellent layer 12 is additionally provided with stone material plate surface.
The preparation method of the artificial flat-plate stone is:By 0.1 part of 100 parts of white portland cement and iron oxide pigment(Or 0.2 part, 0.3 part, 0.5 part etc., pigment is more, and color and luster is also deeper)It is stirred with powder stirrer.The dry powder that will be stirred Concrete mixer is poured into, adds color 100 parts of sand(Or 120 parts, 130 parts, 150 parts etc., pigment is more, and color and luster is also deeper), Add water to stir 10 minutes and pasty state concrete mixed slurry 1 is made.In ready flat plate mold, mixed slurry 1 is put into first, Its thickness is the 1/2 of mold height, carries out vibrations processing, and the vibrations time is 10 seconds.Then first layer steel wire 2 is laid, is set Stainless steel 3, the stainless steel, which hangs 3, includes embedded board 31, is provided with embedded board 31 and extends to artificial flat-plate stone plate Hook 32 outside body 11, the length of stainless steel 3 are not more than 100mm, and 32 length of hook are not less than 10mm.Repave second layer steel wire Net 4, mixed slurry 1 is launched after completing again, carry out vibrations processing, the vibrations time is 5 seconds, the initial set of slurry 1 to be mixed, by mould point Layer piles up into pile;Steam-curing chamber will be pushed into the mould of pile, the demoulding is taken out after ordinary pressure curing 2 hours.To solidifying completely Artificial flat-plate stone, with pneumatic chisel head machine carry out surface imitate stone handle, formed bush-hammered face effect, then stone surface is cleared up Totally.Organosilicon moisture repellent is applied to the artificial flat-plate stone stone plate 1 after surface treatment, water-repellent layer 12 is formed, to reach hydrophobic Effect.
In order to obtain the implementation result more more prominent than embodiment 1, allow artificial flat-plate stone it is more durable, it is solid, emulation, And improve production efficiency.According to the principle of the invention, inventor further provides following embodiment:
Embodiment 2:The preparation method of artificial flat-plate stone is:By 100 parts of white portland cement and iron oxide pigment 0.1 Part is stirred with powder stirrer.The dry powder being stirred is poured into concrete mixer, it is thin to add color 100 parts of sand, granite 50 parts of stone of rice, 20 parts of ultrafine slag powder, 0.1 part of water reducer, 0.5 part of early strength agent, 20 parts of emulsion acrylic resin, add water to stir 10 Pasty state concrete mixed slurry 1 is made in minute.In ready flat plate mold, mixed slurry 1 is put into first, its thickness is mould Have the 1/2 of height, carry out vibrations processing, the vibrations time is 10 seconds.Then first layer steel wire 2 is laid, sets stainless steel 3, the stainless steel, which hangs 3, includes embedded board 31, and the extension extended to outside artificial flat-plate stone plate body 11 is provided with embedded board 31 Hook 32, the length of stainless steel 3 are not more than 100mm, and 32 length of hook are not less than 10mm.Second layer steel wire 4 is repaved, after completing Launch mixed slurry 1 again, carry out vibrations processing, the vibrations time is 5 seconds, the initial set of slurry 1 to be mixed, by mould it is layered stacked into Pile;Steam-curing chamber will be pushed into the mould of pile, the demoulding is taken out after ordinary pressure curing 2 hours.It is artificial flat to what is solidified completely Flag material, carry out surface with pneumatic chisel head machine and imitate stone processing, form bush-hammered face effect, then clean out stone surface.It is right Artificial flat-plate stone stone plate 1 spraying organosilicon moisture repellent after surface treatment, forms water-repellent layer 12, to reach hydrophobic effect.
Embodiment 3:The preparation method of artificial flat-plate stone is:By 100 parts of white portland cement and iron oxide pigment 2.5 Part is stirred with powder stirrer.The dry powder being stirred is poured into concrete mixer, it is thin to add color 125 parts of sand, granite 75 parts of stone of rice, 35 parts of ultrafine slag powder, 0.3 part of water reducer, 1.25 parts of early strength agent, 32.5 parts of emulsion acrylic resin, add water to stir Mix and pasty state concrete mixed slurry 1 is made within 10 minutes.In ready flat plate mold, mixed slurry 1, its thickness are put into first For the 2/3 of mold height, vibrations processing is carried out, the vibrations time is 15 seconds.Then first layer steel wire is laid, sets stainless steel extension Part, the stainless steel 3 include embedded board 31, the extension extended to outside artificial flat-plate stone plate body 11 are provided with embedded board 31 Hook 32, the length of stainless steel 3 are not more than 100mm, and hook length is not less than 10mm.Second layer steel wire is repaved, after completing again Mixed slurry is launched, carries out vibrations processing, the vibrations time is 7.5 seconds, the initial set of slurry 1 to be mixed, and mould is layered stacked into pile; Steam-curing chamber will be pushed into the mould of pile, the demoulding is taken out after ordinary pressure curing 3 hours.To the artificial flat board stone solidified completely Material, carry out surface with chemical pickling and imitate stone processing, form baked wheaten cake face effect, then clean out stone surface.At surface Artificial flat-plate stone stone plate 1 spraying organosilicon moisture repellent after reason, forms water-repellent layer 12, to reach hydrophobic effect.
Embodiment 4:The preparation method of artificial flat-plate stone is:By 5 parts of 100 parts of white portland cement and iron oxide pigment It is stirred with powder stirrer.The dry powder being stirred is poured into concrete mixer, adds color 150 parts of sand, the thin rice of granite 100 parts of stone, 50 parts of ultrafine slag powder, 0.5 part of water reducer, 2 parts of early strength agent, 45 parts of emulsion acrylic resin, water is added to stir 10 points Pasty state concrete mixed slurry 1 is made in clock.In ready flat plate mold, mixed slurry 1 is put into first, its thickness is mould The 2/3 of height, vibrations processing is carried out, the vibrations time is 20 seconds.Then first layer steel wire 2 is laid, sets stainless steel 3, The stainless steel 3 includes embedded board 31, and the hook extended to outside artificial flat-plate stone plate body 11 is provided with embedded board 31 32, the length of stainless steel 3 is not more than 100mm, and 32 length of hook are not less than 10mm.Second layer steel wire 4 is repaved, after completing again Mixed slurry 1 is launched, carries out vibrations processing, the vibrations time is 10 seconds, the initial set of slurry 1 to be mixed, and mould is layered stacked into pile; Steam-curing chamber will be pushed into the mould of pile, the demoulding is taken out after ordinary pressure curing 4 hours.To the artificial flat board stone solidified completely Material, carry out surface with polishing machine and imitate stone processing, form mirror effect, then clean out stone surface.After surface treatment Artificial flat-plate stone stone plate 1 spraying organosilicon moisture repellent, formed water-repellent layer 12, to reach hydrophobic effect.
Water reducer described in embodiment 2-4 is that (Wuhu Fa Er wins Science and Technology Ltd.'s life to high-performance polycarboxylic acids water reducing agent Production), poly-carboxylic high-performance subtracts water molecule energy and firmly adsorbed in cement particle surface, and there is good dispersibility and diminishing to imitate Fruit, water-reducing rate can reach more than 30%, and outward appearance bubble is few after concrete hardening, and Color uniformity is good, and structure is more careful, resistance to Long property is strong.The early strength agent produces for Hubei Gao He building materials Co., Ltd.The organosilicon moisture repellent applies industry well for Shanghai to be had Limit company produces.
Fig. 3 is the schematic diagram of cladding skeleton, and Fig. 4 is the schematic diagram of spacer, and Fig. 5 is the installation shape of artificial flat-plate stone State schematic diagram.As illustrated, the curtain wall 110 that artificial flat-plate stone makes, including the skeleton 60 being fixed on building masonry wall 10, The skeleton 60 is welded into grid-like arrangement by longitudinal framework 5, horizontal skeleton 5, and some stainless steels are inserted with building masonry wall Steel plate is pressed on wall by screw rod 7, some stainless steel screw rods 7, and longitudinal framework is welded on stainless steel screw rod 7, passes through stainless steel spiral shell Bar 7 is connected with building masonry wall 10.The stone plate 11 is hung in horizontal skeleton 6 by stainless steel 32, in stone plate Cushion block 9 is provided between 11 and building masonry wall 10.
The installation method of the artificial flat-plate stone (curtain wall 110) is:(1)Fixed skeleton 60:Longitudinal framework 5, horizontal skeleton 6 Use zinc-coated flat steel sheet.During installation, at interval of certain distance on wall 10, stainless steel screw rod 7 and steel plate 8 are fixed on wall On 10, longitudinal framework 5 and stainless steel screw rod 7 are welded and fixed.After fixing longitudinal framework 5, horizontal skeleton 6 is welded on longitudinal direction On skeleton 5, so as to form grid-like arrangement.
(2)Dry hanging construction:Cushion block 9 is fastened with glue on the wall 10 of sheet material bottom, after its solidification, then in its table Face applies glue, and then hangs over prefabricated stone plate 11 in horizontal skeleton 6, with rubber hammer by the bottom of stone plate 11 and cushion block 9 Contact site gently taps, and stone plate 11 is pasted tightly with cushion block 9.
(3)Face seal:Gap between cladding good stone plate 11, encapsulation process is carried out with sealant for stone material.
Finally it is pointed out that above embodiment is only the more representational example of the present invention.Obviously, it is of the invention Above-mentioned embodiment is not limited to, there can also be many deformations.Every technical spirit according to the present invention specific reality to more than Any simple modification, equivalent change and modification that the mode of applying is made, it is considered as belonging to protection scope of the present invention.

Claims (4)

  1. A kind of 1. artificial flat-plate stone, it is characterized in that the artificial flat-plate stone forms including following components by weight configuration: 100 parts of white portland cement, iron oxide pigment 0.1-5 parts, color sand 100-150 parts, the thin rice stone 50-100 of granite rock Part, ultrafine slag powder 20-50 parts, water reducer 0.1-0.5 parts, early strength agent 0.5-2 parts, emulsion acrylic resin 20-45 parts, The preparation method of the artificial flat-plate stone comprises the following steps:A. the color requirement needed for, by white portland cement 100 parts are stirred with iron oxide pigment 0.1-5 parts with powder stirrer;The dry powder being stirred is poured into concrete stirring Machine, add color sand 100-150 parts, the thin rice stone 50-100 parts of granite, ultrafine slag powder 20-50 parts, water reducer 0.1-0.5 Part, early strength agent 0.5-2 parts, emulsion acrylic resin 20-45 parts, add water to stir 10 minutes and pasty state mixed slurry is made;B. In ready flat plate mold, mixed slurry made of step A is put into first, its thickness is the 1/2-2/3 of mold height, The vibrations time is the 10-20 seconds, then lays first layer steel wire, sets stainless steel, repave second layer steel wire, complete It is the 5-10 seconds to launch the mixed slurry vibrations time again afterwards, slurry initial set to be mixed, and mould is layered stacked into pile;C will be into pile Mould push-in steam-curing chamber, after ordinary pressure curing 2-4 hours take out the demoulding;D. the sheet material carry out table to having solidified completely Stone processing is imitated in face, forms artificial flat-plate stone surface effect, then that artificial flat-plate stone removing surface is clean;E. to surface Artificial flat-plate stone spraying hydrophober after processing, forms surface hydrophobic effect.
  2. 2. according to claim 1 or a kind of described artificial flat-plate stone, it is characterized in that the stainless steel is including pre-buried Plate, the hook extended to outside artificial flat-plate stone plate body is provided with embedded board.
  3. A kind of 3. artificial flat-plate stone according to claim 1, it is characterized in that the hydrophober is organosilicon moisture repellent.
  4. 4. a kind of installation method for installing a kind of artificial flat-plate stone described in claim 2, this method comprise the following steps:
    (1)Fixed skeleton:Longitudinal framework, horizontal skeleton use zinc-coated flat steel sheet, will at interval of certain distance on wall during installation Longitudinal framework and stainless steel screw rod are welded and fixed by stainless steel screw rod and Interal fixation on wall, after fixing longitudinal band steel, Horizontal skeleton is welded on longitudinal framework, so as to form grid-like arrangement;
    (2)Dry hanging construction:Prefabricated cushion block is pasted on the wall of sheet material bottom with glue, after cushion block solidification, then Its surface applies glue, and then hangs over prefabricated artificial flat-plate stone in horizontal skeleton, with rubber hammer by sheet material bottom with padding Block contact site gently taps, and sheet material is pasted with cushion block tight;
    (3)Face seal:Gap between cladding good artificial flat-plate stone, encapsulation process is carried out with sealant for stone material.
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