CN109577578A - A kind of cement base very-high performance artificial slabstone and its production and installation method - Google Patents
A kind of cement base very-high performance artificial slabstone and its production and installation method Download PDFInfo
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- CN109577578A CN109577578A CN201811491644.XA CN201811491644A CN109577578A CN 109577578 A CN109577578 A CN 109577578A CN 201811491644 A CN201811491644 A CN 201811491644A CN 109577578 A CN109577578 A CN 109577578A
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- China
- Prior art keywords
- artificial slabstone
- screw
- connecting piece
- high performance
- nut
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0801—Separate fastening elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/087—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
- B28B11/048—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers by spraying or projecting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/22—Apparatus or processes for treating or working the shaped or preshaped articles for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/245—Curing concrete articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/006—Pressing by atmospheric pressure, as a result of vacuum generation or by gas or liquid pressure acting directly upon the material, e.g. jets of compressed air
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/04—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/04—Portland cements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/14—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/14—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass
- E04F13/141—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass with an outer layer of concrete
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00008—Obtaining or using nanotechnology related materials
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/54—Substitutes for natural stone, artistic materials or the like
- C04B2111/542—Artificial natural stone
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/50—Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Abstract
A kind of cement base very-high performance artificial slabstone and its production and installation method, including the board body using ultra-high performance concrete, stainless steel mesh sheet is embedded in board body, nut is provided in stainless steel mesh sheet, the nut port is flushed with the back of board body, the board body through Qiang Zhen, suppress, vacuumize and be made.The present invention requires based on using basic material necessary to ultra-high performance concrete and Recipe, and addition can increase the anti-stainless steel mesh sheet for tearing intensity open, and to shake by force, suppress, vacuumize for main plate-making method.The present invention makes full use of the advantage that is screwed together of nut-screw, it can be connect with the metal connecting piece of any moulding, achievable cladding humidification patch has or exoskeletal line plastic cladding, that any plate cutting combination is connected with metallic contact strips, the heat preservation board clamping of any material can be formed by integrated plate for heat insulation by nut and metal strip with screw rod is lengthened, and can fast and safely be installed.
Description
Technical field
The present invention relates to building decoration area, especially a kind of cement base very-high performance artificial slabstone and production and installation
Method.
Background technique
Existing building wall body decoration mainly has lithotome plate and ceramic-like to imitate slabstone two big at the plate of stone effect
Class, lithotome plate are the dalle using the stone material naturally occurred by the methods of cutting, grinding, sandblasting production, ceramics
Imitative slabstone is that clay is fired into the plate with lithotome effect by high temperature, and installation method mainly has wet combining and two kinds cladding
Mode.1. wet combining: wet combining is that plate is pasted onto the wall that need to be decorated using sticking mortar, belongs to rigid connection, due to
Outside wind pressure, rainwater and the temperature difference generate expand with heat and contract with cold, can accelerate mortar viscosity reduce, in addition the self weight of plate compared with
Greatly, it is easy to cause plate to fall off, and the shock resistance that is rigidly connected is very poor, existing wet combining method only makes when building and decorating at low layer
With building high level is forbidden to use substantially.2. cladding: dry hanging plate material need to be installed in the wall to be decorated first and be used for loading plate
The metal joist frame of material, since the stone material itself naturally occurred has been solid state, inside can not be put for plug-in connection
Embedded part, ceramics because high temperature fire it is internal can not equally put embedded part, two kinds of plates can only slot during installation in side face of plate material or
Punching is punched at plate back, metal connecting piece could be used to connect installation with load-bearing keel shoe, due to lithotome and pottery
Porcelain itself brittleness is larger, and the connector that card is placed in lateral groove or hole when installation need to carry the self weight of plate, thin if plate is relatively thin
Wall easily causes chipping obscission；Back punching, relatively thin plate punching are easily broken, and shallow bore hole mounts intensity low-security
Difference, therefore now regulation dry-hang stone thickness cannot be less than 25mm, time of the ceramics for cladding is shorter, and there are no provide its thickness
Standard, but ceramic wafer needs certain thickness just to can guarantee its safety, show dry-hang stone weight per square meter be more than 65 kilograms with
On, causing the keel shoe for carrying plate also needs to keep certain intensity could carry its weight, therefore causes metal joist frame
Fabrication and installation cost it is big, heavier plate mounting cost is also very high, and since the weight of plate is big, make building structure also and need plus
It could carry greatly, equally cause building construction increased costs, stone mining welding, ceramic high temperature is fired waste of energy and easily made
At pollution.
It is found through retrieval, to solve the above problems, in a kind of system of artificial flat-plate stone of patent (CN2014100884568)
Work and its installation method and patent (CN201410694568X) use the cladding cement based artificial plate combined with wet combining
Although stone material installation method solves the above problem to a certain degree, plate there are intensity it is low, closely knit it is low, weatherability is poor, water suction
The disadvantages of rate is high, freeze-thaw resistance is poor, it is lower to mount intensity due to being independently to put for pre-buried nut；Pre-buried hook is in plate
Back is prominent, easily the assembly line processing of influence plate, and hook outstanding transport is not easy to pile up, and be easy to cause plate broken
It splits.
Summary of the invention
The purpose of the present invention is to provide a kind of cement base very-high performance artificial slabstone and production and installation methods, with solution
Certainly the problems mentioned above in the background art.
To achieve the above object, the invention provides the following technical scheme: a kind of cement base very-high performance artificial slabstone, packet
The board body using ultra-high performance concrete (UHPC) is included, it is characterized in that stainless steel mesh sheet is embedded in board body, it is stainless
Nut is provided in steel mesh piece, the nut port is flushed with the back of board body, the board body through Qiang Zhen, suppress,
It vacuumizes and is made.
Preferably, the stainless steel mesh sheet and nut-welding, the nut is stainless steel nut.
Preferably, the ultra-high performance concrete (UHPC) include 525 and 525 or more high-mark cement, silicon ash and
The ratio that suitable water is no more than 0.25 in water-cement ratio is added in slag powders, sandstone aggregate, high-efficiency water-reducing agent of poly-carboxylic acid, said components
Coagulation forms.
Preferably, the following sandstone aggregate of 6mm partial size is 4~6 mesh rice stones, 10~20 mesh rice stones, 40~80 mesh rice
One of stone, 80~120 mesh silica flours, 800~1200 mesh silica flours or multiple combinations.
Preferably, the ultra-high performance concrete includes the component of following mass fraction: 525 and 525 or more white
100 parts of portland cement, 8~15 parts of silicon ash, 10~30 parts of slag powders, 4~6 50~80 parts of mesh rice stones, 10~20 mesh rice stones 50
~100 parts, 40~80 20~50 parts of mesh rice stones, 5~10 parts of 80~120 mesh silica flour, 5~10 parts of 800~1200 mesh silica flour,
0.5~2 part of high-efficiency water-reducing agent of poly-carboxylic acid, 0.2~1.0 part of hydrophobic powder, 0~5 part of iron oxide pigment, flyash 0~30 part, nanometer
0.1~15 part of material, said components are added suitable water and form in the ratio coagulation of water-cement ratio 0.18~0.22.
Preferably, the nano material is 0.1~5 part of nano silica, nano-titanium dioxide 0.1~5 part, nanometer
One of 0.1~5 part of calcium carbonate or multiple combinations.
A kind of production method of cement base very-high performance artificial slabstone, comprising the following steps:
1. the preparation of making sheet equipment: making sheet equipment includes dither, not less than the hydraulic press of 10kg/cm2 pressure, is vacuumized
To -0.08MPa pressure vacuum equipment below, material frame and pressing plate size are determined according to making sheet specification；
2. the slurry being stirred investment is applied in the material frame for wiping release agent, dither, vibration 10~15 are smoothed out and opened
After second, the stainless steel mesh sheet of deposit belt nut in slurry finally puts spongy isolation cloth on slurry upper berth；
It is suppressed 15~30 seconds 3. opening hydraulic press and pressing not less than 10kg/cm2 pressure, and is evacuated to -0.08MPa or less simultaneously；
4. taking out isolation cloth, the plate pressed is transported to steam-curing chamber's maintenance with supporting plate；
5. the plate conserved is customized to standard thickness, according to different plate face effect requirements, with including sanding machine, sandblasting
One of machine, baked wheaten cake face machine, water impulse face machine, bush-hammered face machine or multiple combinations equipment are processed into required surface effect, obtain this
Artificial stone slab；
6. cleaning plate Tumblies Dry, protective agent is sprayed in artificial slabstone outer surface.
Artificial slabstone is mounted on wall or top of building in a manner of cladding humidification patch metal connecting piece, institute
Stating metal connecting piece includes straight metal strip, and the straight metal strip both ends are respectively equipped with several screw through holes, straight metal strip wherein one
Screw through hole has placed screw rod, which is screwed together with the nut on artificial slabstone；Heat preservation is put on a small amount of mortar point type
Backboard portion；Another screw through hole that expansion bolt passes through straight metal strip is implanted into wall or top of building；It is hammered into shape and is tapped with skin
Artificial slabstone surface is to requiring flatness；It tightens expansion bolt and straight metal strip is fixed on wall or top of building.
The artificial slabstone is mounted on wall in a manner of the cladding humidification patch of integrated plate for heat insulation by metal connecting piece, institute
Stating metal connecting piece includes straight metal strip, and straight metal strip both ends are respectively equipped with several screw through holes, a straight metal strip wherein screw rod
Through-hole has placed screw rod, which passes through insulation board and be screwed together with the nut on artificial slabstone；It is smeared with a small amount of mortar point type
At insulation board back；Another screw through hole that expansion bolt passes through straight metal strip is implanted into wall；It is hammered into shape with skin and taps artificial stone
Plate surface is to requiring flatness；It tightens expansion bolt and straight metal strip is fixed on wall.
The artificial slabstone is mounted on wall in a manner of keel-free direct hanging by metal connecting piece, the metal connection
Part includes Z-type metal connecting piece, and Z-type metal connecting piece both ends are respectively equipped with several screw through holes, Z-type metal connecting piece its
In a screw through hole placed screw rod, which is screwed together with the nut on artificial slabstone；Expansion bolt is passed through into Z-type gold
Another screw through hole for belonging to connector is implanted into wall；It tightens expansion bolt and Z-type metal connecting piece is fixed on wall.
The artificial slabstone is mounted on wall in a manner of dry-hanging keel by metal connecting piece by having, the metal connection
Part includes L-type metal connecting piece, and the keel include load-bearing keel, lateral keel, and the lateral keel is fixed on load-bearing keel
On, the load-bearing keel are fixed on the wall, and the lateral keel is equipped with screw through hole, and the L-type metal connecting piece two connects
It connects end and is respectively equipped with waist hole, a connecting pin waist hole of the L-type metal connecting piece has placed screw rod, the screw rod and artificial slabstone
On nut be screwed together；Bolt has been placed in another connecting pin waist hole of L-type connector；The bolt pass through screw through hole after with
Nut is screwed together.
The installation method of splice modeling lines is: shaped metal item is bent into multistage by the cross-sectional shape of preset shape
Connection strap is equipped with screw through hole on the connection strap, and screw rod, the spiral shell on screw rod and artificial slabstone have been placed in screw through hole
Mother is screwed together, and muti-piece artificial slabstone is connected by shaped metal item and is spliced into moulding lines；
Moulding lines are fixed on the wall by multiple metal connecting pieces, the metal connecting piece both ends are respectively equipped with several spiral shells
Rod through-hole, wherein a screw through hole has placed screw rod to metal connecting piece, which is screwed together with the nut on artificial slabstone,
Another screw through hole that expansion bolt is passed through to metal connecting piece, is implanted into wall and tightens expansion bolt and be fixed on wall.
The present invention requires based on using basic material necessary to ultra-high performance concrete (UHPC) and Recipe, adds
The anti-stainless steel mesh sheet for tearing intensity open can be increased by adding, and to shake by force, suppress, vacuumize for main plate-making method.It suppresses, vacuumize
It is the manufacturing conditions that the production ultra-high performance concrete such as existing building bridge is extremely difficult to；It suppresses and combines absorbent cloth that can squeeze out and inhale
Walk the moisture content in plate；The gas and extra moisture content that can be extracted out in plate are vacuumized, the two can make moisture content reduce 20% or more,
The compactness of plate can be made higher, thus can more reach the principle condition that ultra-high performance concrete glue is lower, intensity is higher, it is whole
The stainless steel mesh sheet that plate the links together steel fibre more dispersed than necessary to ultra-high performance concrete has preferably connection
The skeleton function of support makes the aggregate of plate combine together completely with mesh sheet, and the rigidity and toughness of stainless steel wire make plate very
Will not occur the phenomenon that breaking releasing in the case where thin, plate thickness of the present invention is in 10mm or so, to keep panel weight big
It is big to mitigate.The plate that the present invention makes has that the superelevation that has of ultra-high performance concrete is strong, significant spy of high tenacity, Gao Naijiu
Point, more than several times more superior than the performance indexes of regular tenacity concrete, to overcome the original concrete substrate of inventor completely
The gaps such as material intensity is low, density is low, anti-tearing open property is poor, weather-proof poor, freeze-thaw resistance difference.The present invention is on the basis of ultra-high performance concrete
On be added to a variety of nano materials, wherein nanoscale silica, nanoscale calcium carbonate can make plate have it is higher close
Solidity, intensity and it is anti-tear performance open, nano-titanium dioxide makes plate have the function of uvioresistant, sterilization, self-cleaning etc..The present invention is super
High performance concrete is in the case that water absorption rate is minimum in all strength concretes, and concrete water absorption rate can be effectively reduced by being added to
Hydrophobic powder, make the water absorption rate of plate that the ultralow requirement of building external decoration stone material be fully achieved, so that common cement-base be overcome to inhale
The high gap of water rate.
Nut of the present invention for plug-in connection welds together with stainless steel mesh sheet, is laid on together with stainless steel mesh sheet
In the slurry of plate back, an entirety is gone completely into after solidification, the mesh sheet of stainless steel material during installation, is cut into arbitrary size
It will not corrode, overcome the mesh sheet of common metal material and the gap of steel fibre easy-to-rust；When the nut to link together mounts,
Stress point is connect with entire plate, is mounted intensity with high, is overcome original cement-based artificial stone and independently put nut,
What independent stressed mounted mounts the low gap of intensity.Nut of the invention have the advantages that it is corrosion protection, it is concordant with plate back
Nut is processed and is transported convenient for assembly line.
The present invention makes full use of the advantage that is screwed together of nut-screw, can connect with the metal connecting piece of any moulding, can
It completes cladding humidification patch, have or exoskeletal line plastic that is cladding, connecting any plate cutting combination with metallic contact strips,
The heat preservation board clamping of any material can be formed by integrated plate for heat insulation by nut and metal strip with screw rod is lengthened, and can be fast and safely
Installation.
The present invention is added modulated various using discarded assorted chicken girt and high grade white portland cement as primary raw material
The iron oxide pigment of color, and on the basis of ultra-high performance concrete technique, being added to a variety of nano materials makes plate in room
There is better weatherability and durability under external environment.Plate surface handles the stripping technology principle on surface using lithotome,
Using the identical equipment and technique on stone material processing surface, nearly thousand kinds of colors and surface effect can be produced, natural stone is fully achieved
Material decorative effect, and overcome the problems, such as the color difference that lithotome is generated by self-assembling formation.
The present invention fires, no chemical reaction without cutting into a mountain for quarrying without high temperature, reusable after dead meal dewatered drying
Or the other building materials of production, no pollution, zero-emission is fully achieved.It overcomes lithotome to cut into a mountain for quarrying welding, ceramics are high
Temperature fires waste of energy, and it is the technology benefited the nation and the people that clay, which exploits the drawbacks of welding generates pollution,.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of plate of the present invention.
Fig. 2 is the scheme of installation of dry hanging plate material of the present invention and wet combining；
Fig. 3 is the cladding scheme of installation with wet combining of integrated plate for heat insulation of the present invention；
Fig. 4 is the exoskeletal scheme of installation of the present invention；
Fig. 5 is the cladding schematic diagram of the present invention；
Fig. 6 is line plastic assembly schematic diagram of the present invention；
Fig. 7 is the enlarged drawing in Fig. 6 at A；
Fig. 8 is the structural schematic diagram that T-nut is applied in plate in the present invention；
Fig. 9 is the structural schematic diagram that metal connecting piece is installed in a manner of cladding humidification patch in the present invention；
Figure 10 is the structural schematic diagram that another metal connecting piece is installed in a manner of cladding humidification patch in the present invention.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description.
Plate of the present invention is made of following methods: by 525 and 525 or more 100 parts of white portland cement, silicon ash 8
~15 parts, 10~30 parts of slag powders, sandstone aggregate (can be 4~6 60 parts of mesh yellow rice stones, 4~6 20 parts of mesh black rice stones, 10
~20 50 parts of mesh yellow rice stones, 40~80 20 parts of mesh white rice stones, 5 parts of 80~120 mesh silica flour, 800~1200 mesh silica flours 5
Part one of component and its proportion or various ingredients and its proportion combination), 0.5~2 part of high-efficiency water-reducing agent of poly-carboxylic acid, oxidation
0~5 part of iron pigment, wherein sandstone aggregate is the following sandstone aggregate of 6mm partial size；Said components are added suitable water and press water-cement ratio not
Ratio more than 0.25 is stirred；It is framed to prepare 600*900mm, and in framed interior spraying release agent.The slurry that will be stirred
It puts into framed, it is levelling and open dither, it vibrates 10~15 seconds；The slurry that will have been vibrated, by determining position deposit belt
The stainless steel mesh sheet 1 and isolation cloth of nut 2；Open hydraulic press the pressing plate alignment of same size is framed, 500 tons of pressure compactings 20
Second and open simultaneously vacuum machine and be evacuated to -0.08MPa, the two time synchronization；Isolation cloth is taken out, such as by the plate 3(suppressed
Shown in Fig. 1), with supporting plate, send to steam-curing chamber and conserve；The plate conserved is customized to standard thickness with thicknessing machine；Use stone
The polishing of material continuous polishing machine；Simultaneously sprayed surface protective agent is dried, and is sent to construction site.
In order to be further improved, multiple embodiments presented below, it is clear that described embodiment is only the present invention one
Divide embodiment, instead of all the embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art are not making
Every other embodiment obtained, shall fall within the protection scope of the present invention under the premise of creative work.
Embodiment one
Plate face color: yellow；Highlight surface；Specification: 600*900mm；Thickness 10mm.
1. raw material configures: 525 100 parts of white portland cements, 8 parts of silicon ash, 20 parts of slag powders, 4~6 mesh yellow rice stones 60
Part, 4~6 20 parts of mesh black rice stones, 10~20 50 parts of mesh yellow rice stones, 40~80 20 parts of mesh white rice stones, 80~120 mesh quartz
5 parts of powder, 5 parts of 800~1200 mesh silica flour, 0.8 part of high-efficiency water-reducing agent of poly-carboxylic acid, 0.6 part of hydrophobic powder, iron oxide yellow uitramarine 2
Part, 10 parts of flyash, 1 part of nano-titanium dioxide, 1.5 parts of nano silica, 2.5 parts of nanometer calcium carbonate.
2. above-mentioned dry mash is stirred evenly production dry powder, bag distribution packaging by dry powder device.
3. dry powder is proportionally added into high efficiency water reducing agent and water stirs 10 minutes, above-mentioned all components are added suitable water and press
The ratio coagulation of water-cement ratio 0.2 forms.
4. preparation shakes by force, suppresses, vaccum-pumping equipment, it is framed to prepare 600*900mm, and in framed interior spraying release agent.
5. by the slurry being stirred investment it is framed in, it is levelling and open dither, vibrate 10~15 seconds.
6. the slurry that will have been vibrated, by determining position laying stainless steel mesh sheet 1, nut 2 and isolation cloth.
7. it is framed by the pressing plate alignment of same size to open hydraulic press, 500 tons of pressure are suppressed 20 seconds and open simultaneously vacuum
Machine is evacuated to -0.08MPa, the two time synchronization.
8. isolation cloth is taken out, the plate 3(suppressed is as shown in Figure 1), with supporting plate, send to steam-curing chamber and conserve.
9. the plate conserved is customized to standard thickness with thicknessing machine.
10. being polished with stone material continuous polishing machine.
11. drying simultaneously sprayed surface protective agent, and send to construction site.
Embodiment two
Plate face color: red；Baked wheaten cake face；Specification: 600*600mm；Thickness 11mm.
1. raw material configures: 525 100 parts of white portland cements, 10 parts of silicon ash, 30 parts of slag powders, 4~6 mesh red meter Shi
80 parts, 4~6 20 parts of mesh black rice stones, 10~20 80 parts of mesh red rice stones, 40~80 40 parts of mesh white rice stones, 80~120 mesh stones
8 parts of English powder, 10 parts of 800~1200 mesh silica flour, 2 parts of high-efficiency water-reducing agent of poly-carboxylic acid, 1.0 parts of hydrophobic powder, iron oxide red pigment 5
Part, 20 parts of flyash, 1.5 parts of nano-titanium dioxide, 2 parts of nano silica, 1.5 parts of nanometer calcium carbonate, said components are added
Suitable water is formed in the ratio coagulation of water-cement ratio 0.22.
2. pigment is red iron oxide pigment, meter Shi Wei is red, and other specifications are the same as embodiment one.
3. framed specification is 600*600mm.
4. 400 tons of pressure are suppressed 15 seconds.
5. surface treatment burns face machine burning face with stone material and forms baked wheaten cake face.
6. the slurry that will have been vibrated is welded with the stainless steel mesh sheet 1 and isolation cloth of nut 2, nut 2 by determining position laying
It can be stainless steel nut.As shown in figure 8, stainless steel nut can also be T-type stainless steel nut 211, T-type stainless steel nut 211
The mesh that main body can pass through stainless steel mesh sheet 1 is arranged, and outer end is flushed with the back of board body 3.
7. its production method and step are the same as embodiment one.
Embodiment three
Plate face color: black；Water impulse face；Specification 500*700mm；Thickness 9mm.
1. raw material configures: 525 and 525 or more 100 parts of white portland cement, 15 parts of silicon ash, 10 parts of slag powders, 4~6
80 parts of black mesh rice stone, 10~20 100 parts of black mesh rice stones, 40~80 50 parts of mesh black rice stones, 80~120 mesh silica flours 10
Part, 8 parts of 800~1200 mesh silica flour, 0.5 part of high-efficiency water-reducing agent of poly-carboxylic acid, 0.2 part of hydrophobic powder, 1 part of iron oxide black pigment,
30 parts of flyash, 1.5 parts of nano-titanium dioxide, 1.5 parts of nano silica, 2 parts of nanometer calcium carbonate, said components are added appropriate
Water formed in the ratio coagulation of water-cement ratio 0.18.
2. framed specification is 500*700mm.
3. 350 tons of pressure are suppressed 30 seconds.
4. plate table brushing retarder forms water impulse face with giant impulse face after initial set.
5. its production method and step are the same as embodiment one.
Cement based artificial stone material performance comparison:
Cement base very-high performance artificial slabstone obtained by Examples 1 to 3 is used for building decoration, including following several methods:
Installation method one:
As shown in Fig. 2, artificial slabstone is mounted on wall or building in a manner of cladding humidification patch metal connecting piece
Top, the metal connecting piece include straight metal strip 4, and the straight metal strip both ends are respectively equipped with several screw through holes 5, straight metal
Wherein a screw through hole has placed screw rod 21 to item 4, and 21 outer end of screw rod is screwed with fastening nut 6, and fastening nut 6 is by straight metal strip 4
It is compressed on the back of artificial slabstone 3.The screw rod 21 is screwed together with the stainless steel nut 2 on artificial slabstone；With a small amount of sand
Slurry point type is put on insulation board back；Mortar plays the role of positioning thickness, and expansion bolt 9 is passed through to another screw rod of straight metal strip 4
Through-hole is implanted into wall or top of building；It is hammered into shape with skin and taps artificial slabstone surface to flatness is required, tighten expansion bolt 9
Straight metal strip 4 is fixed on wall or top of building, completes the installation of artificial slabstone.
Installation method two:
As shown in figure 3, artificial slabstone is mounted on wall in a manner of cladding humidification patch by metal connecting piece by keeping the temperature, the gold
Belonging to connector includes straight metal strip 4, and straight 4 both ends of metal strip are respectively equipped with several screw through holes, a straight metal strip 4 wherein spiral shell
Rod through-hole has placed long bolt 22, and 22 outer end of long bolt is screwed with fastening nut 6, and straight metal strip 4 is compressed on guarantor by fastening nut 6
The back of warm plate 10.The long bolt 22 passes through insulation board 10 and is screwed together with the stainless steel nut 2 on artificial slabstone；With a small amount of
Mortar point type is put on 10 back of insulation board；Mortar plays the role of positioning thickness, and expansion bolt 9 is passed through the another of straight metal strip 4
Screw through hole is implanted into wall；It is hammered into shape with skin and taps artificial slabstone surface to flatness is required, tighten expansion bolt for straight metal
Item is fixed on wall, completes artificial slabstone installation.
Installation method three:
As shown in figure 4, artificial slabstone is mounted on wall in a manner of keel-free direct hanging by metal connecting piece, the metal connects
Fitting includes Z-type metal connecting piece 18, and 18 both ends of Z-type metal connecting piece are respectively equipped with several screw through holes, and Z-type metal connects
Wherein a screw through hole has placed screw rod 24 to fitting 18, and 24 outer end of screw rod is screwed with fastening nut 15；Fastening nut 15 is golden by Z-type
Belong to the back that connector 18 is compressed on artificial slabstone 3；The screw rod is screwed together with the stainless steel nut 2 on artificial slabstone,
Another screw through hole that expansion bolt 9 passes through Z-type metal connecting piece 18 is implanted into wall；Expansion bolt 9 is tightened by straight metal
Item is fixed on wall, completes artificial slabstone installation.
Installation method four:
As shown in figure 5, artificial slabstone is mounted on wall in a manner of dry-hanging keel by metal connecting piece by having, the metal connects
Fitting includes L-type metal connecting piece 7, and the keel include load-bearing keel 17, lateral keel 8, and the lateral keel 8, which is fixed on, holds
On weight keel 17, the load-bearing keel 17 are fixed on the wall, and the lateral keel 8 is equipped with screw through hole 14, the L-type gold
Belong to 7 liang of connecting pins of connector and be respectively equipped with waist hole, a connecting pin waist hole of the L-type metal connecting piece 7 has placed screw rod, the spiral shell
Bar is screwed together with the stainless steel nut on artificial slabstone, has placed bolt 16 in another connecting pin waist hole of L-type connector 7,
The bolt 16 is screwed together after passing through screw through hole with nut, the upper-lower height and front and back flatness of plate is adjusted, after confirmation
Two end nuts are tightened, artificial slabstone installation is completed.
Installation method five:
As shown in fig. 6-7, shaped metal item 19 is bent into multistage connection strap by the shape of moulding, is equipped on the connection strap
Screw through hole has placed screw rod in screw through hole, and screw rod is screwed together with the stainless steel nut on artificial slabstone；Muti-piece is artificial
Stone slab is connected by shaped metal item 19 and is spliced into moulding lines 20；
Moulding lines are fixed on the wall by multiple metal connecting pieces, 11 both ends of metal connecting piece are respectively equipped with several
Screw through hole, wherein a screw through hole has placed screw rod 24 to metal connecting piece 11, which passes through the spiral shell of shaped metal item 19
Rod through-hole is screwed together with the stainless steel nut 2 on artificial slabstone, and expansion bolt 13 is passed through the another of metal connecting piece 11
Screw through hole is implanted into wall and tightens expansion bolt and be fixed on wall, completes the installation of artificial slabstone.
Mounting means six:
As shown in figure 9, artificial slabstone is mounted on top of building in a manner of cladding humidification patch metal connecting piece, it is described
Metal connecting piece includes straight metal strip 31, and straight 31 both ends of metal strip are respectively equipped with several screw through holes, wherein straight metal strip
One screw through hole has placed screw rod 21, which is screwed together with the nut on artificial slabstone, the screw rod outer end
It is screwed with fastening nut 33, straight metal strip is compressed on artificial slabstone back by fastening nut；
Another screw through hole that expansion bolt passes through straight metal strip is implanted into top of building；It is hammered into shape with skin and taps artificial slabstone
3 surfaces are to requiring flatness；It tightens expansion bolt and straight metal strip is fixed on top of building, complete the peace of artificial slabstone
Dress.
Mounting means seven:
As shown in Figure 10, artificial slabstone is mounted on top of building in a manner of cladding humidification patch metal connecting piece, institute
Stating metal connecting piece includes straight metal strip 31, and the straight metal strip 31 is equipped with several screw through holes, wherein a screw through hole is worn
It is equipped with screw rod 21, which is screwed together with the nut on artificial slabstone, and the screw rod outer end is screwed with fastening nut
33, straight metal strip 31 is compressed on artificial slabstone back by fastening nut 33；
Expansion bolt 33 is passed through another screw through hole of straight metal strip to be implanted into top of building；It is hammered into shape with skin and taps artificial slabstone
3 surfaces are to requiring flatness；It tightens expansion bolt and straight metal strip is fixed on top of building, complete the peace of artificial slabstone
Dress.
It is obvious to a person skilled in the art that invention is not limited to the details of the above exemplary embodiments, Er Qie
In the case where without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter
From the point of view of which point, the present embodiments are to be considered as illustrative and not restrictive, and the scope of the present invention is by appended power
Benefit requires rather than above description limits, it is intended that all by what is fallen within the meaning and scope of the equivalent elements of the claims
Variation is included within the present invention.Any reference signs in the claims should not be construed as limiting the involved claims.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped
Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should
It considers the specification as a whole, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
The other embodiments being understood that.
Claims (10)
1. a kind of cement base very-high performance artificial slabstone, including board body, it is characterised in that be embedded with not in board body
Become rusty steel mesh piece, is provided with nut in stainless steel mesh sheet, the port of the nut is flushed with the back of board body, the plate sheet
Body using ultra-high performance concrete through Qiang Zhen, suppress, vacuumize and be made.
2. a kind of cement base very-high performance artificial slabstone according to claim 1, it is characterised in that the very-high performance
Concrete includes following components: 525 and 525 or more high-mark cement, silicon ash, sandstone aggregate, high-efficiency water-reducing agent of poly-carboxylic acid, on
It states component suitable water is added and formed in water-cement ratio no more than 0.25 ratio coagulation.
3. a kind of cement base very-high performance artificial slabstone according to claim 2, it is characterised in that the very-high performance
Concrete includes the component of following mass fraction: 525 and 525 or more 100 parts of white portland cement, 8~15 parts of silicon ash, mine
10~30 parts of ground-slag, 4~6 50~80 parts of mesh rice stones, 10~20 50~100 parts of mesh rice stones, 40~80 20~50 parts of mesh rice stones, 80
~120 5~10 parts of mesh silica flours, 5~10 parts of 800~1200 mesh silica flour, 0.5~2 part of high-efficiency water-reducing agent of poly-carboxylic acid, hydrophobic powder
0.2~1.0 part, 0~5 part of iron oxide pigment, 0~30 part of flyash, 0.1~15 part of nano material, said components are added appropriate
Water formed in the ratio coagulation of water-cement ratio 0.18~0.22.
4. a kind of cement base very-high performance artificial slabstone according to claim 3, it is characterised in that the nano material
For one of 0.1~5 part of nano silica, 0.1~5 part of nano-titanium dioxide, 0.1~5 part of nanometer calcium carbonate or a variety of
Combination.
5. a kind of production method of cement base very-high performance artificial slabstone as claimed in claim 2 or 3 or 4, feature exist
In method includes the following steps:
The preparation of making sheet equipment: making sheet equipment includes dither, is not less than 10kg/cm2The hydraulic press of pressure, be evacuated to-
0.08MPa pressure vacuum equipment below determines material frame and pressing plate size according to making sheet specification；
The slurry being stirred investment is applied in the material frame for wiping release agent, dither is smoothed out and open, is vibrated 10~15 seconds
Afterwards, in slurry deposit belt nut stainless steel mesh sheet, finally put spongy isolation cloth on slurry upper berth；
It opens hydraulic press and presses and be not less than 10kg/cm2Pressure is suppressed 15~30 seconds, and is evacuated to -0.08MPa or less simultaneously；
Isolation cloth is taken out, the plate pressed is transported to steam-curing chamber's maintenance with supporting plate；
The plate conserved is customized to standard thickness, according to different plate face effect requirements, with include sanding machine, sand-blasting machine,
One of baked wheaten cake face machine, water impulse face machine, bush-hammered face machine or multiple combinations equipment are processed into required surface effect.
6. a kind of installation method of cement base very-high performance artificial slabstone as claimed in claim 1 or 2 or 3 or 4, feature
It is that the artificial slabstone is mounted on wall or top of building in a manner of cladding humidification patch metal connecting piece, institute
Stating metal connecting piece includes straight metal strip, and the straight metal strip is equipped with several screw through holes, wherein a screw through hole has placed
Screw rod, the screw rod are screwed together with the nut on artificial slabstone；Insulation board back is put on a small amount of mortar point type；By expanding screw
Another screw through hole that bolt passes through straight metal strip is implanted into wall or top of building；It is hammered into shape with skin and taps artificial slabstone surface extremely
It is required that flatness, tightens expansion bolt for straight metal strip and is fixed on wall or top of building.
7. a kind of installation method of cement base very-high performance artificial slabstone as claimed in claim 1 or 2 or 3 or 4, feature
It is that the artificial slabstone is mounted on wall in a manner of the cladding humidification patch of integrated plate for heat insulation by metal connecting piece, the gold
Belonging to connector includes straight metal strip, and straight metal strip both ends are respectively equipped with several screw through holes, a straight metal strip wherein screw through hole
Screw rod is placed, which passes through insulation board and be screwed together with the nut on artificial slabstone；Guarantor is put on a small amount of mortar point type
Warm backboard portion；Another screw through hole that expansion bolt passes through straight metal strip is implanted into wall；It is hammered into shape with skin and taps artificial slabstone
Surface is to requiring flatness；It tightens expansion bolt and straight metal strip is fixed on wall.
8. a kind of installation method of cement base very-high performance artificial slabstone as claimed in claim 1 or 2 or 3 or 4, feature
It is that the artificial slabstone is mounted on wall in a manner of keel-free direct hanging by metal connecting piece, the metal connecting piece packet
Include Z-type metal connecting piece, Z-type metal connecting piece both ends are respectively equipped with several screw through holes, Z-type metal connecting piece wherein one
Screw through hole has placed screw rod, which is screwed together with the nut on artificial slabstone；Expansion bolt is connected across Z-type metal
Another screw through hole of fitting is implanted into wall；It tightens expansion bolt and Z-type metal connecting piece is fixed on wall.
9. a kind of installation method of cement base very-high performance artificial slabstone as claimed in claim 1 or 2 or 3 or 4, feature
It is that the artificial slabstone is mounted on wall in a manner of dry-hanging keel by metal connecting piece to have, the metal connecting piece packet
L-type metal connecting piece is included, the keel include load-bearing keel, lateral keel, and the lateral keel is fixed on load-bearing keel, institute
It states load-bearing keel to be fixed on the wall, the lateral keel is equipped with screw through hole, two connecting pin of L-type metal connecting piece point
Not She You waist hole, a connecting pin waist hole of the L-type metal connecting piece placed screw rod, the spiral shell on the screw rod and artificial slabstone
Mother is screwed together；Bolt has been placed in another connecting pin waist hole of L-type connector；The bolt pass through screw through hole after with nut spiral shell
Close connection.
10. a kind of cement base very-high performance artificial slabstone installation method as claimed in claim 1 or 2 or 3 or 4, feature
It is that the installation method is that shaped metal item is bent into multistage connection strap, the connection by the cross-sectional shape of preset shape
It is equipped with screw through hole on item, screw rod has been placed in screw through hole, screw rod is screwed together with the nut on artificial slabstone, muti-piece
Artificial slabstone is connected by shaped metal item and is spliced into moulding lines；
Moulding lines are fixed on the wall by multiple metal connecting pieces, the metal connecting piece both ends are respectively equipped with several spiral shells
Rod through-hole, wherein a screw through hole has placed screw rod to metal connecting piece, which is screwed together with the nut on artificial slabstone；
Another screw through hole that expansion bolt is passed through to metal connecting piece, is implanted into wall and tightens expansion bolt and be fixed on wall.
Applications Claiming Priority (6)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810096012.7A CN108193858A (en) | 2018-01-31 | 2018-01-31 | A kind of production of European high-strength cement base artificial stone moulding of assembled and mounting means |
| CN2018100960127 | 2018-01-31 | ||
| CN201810546706.6A CN108409261A (en) | 2018-05-31 | 2018-05-31 | A kind of production of nano cement base compound ultra-high strong artificial slabstone and installation method |
| CN2018105467066 | 2018-05-31 | ||
| CN201810930182 | 2018-08-15 | ||
| CN2018109301820 | 2018-08-15 |
Publications (1)
| Publication Number | Publication Date |
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| CN109577578A true CN109577578A (en) | 2019-04-05 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201811491644.XA Pending CN109577578A (en) | 2018-01-31 | 2018-12-07 | A kind of cement base very-high performance artificial slabstone and its production and installation method |
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| CN (1) | CN109577578A (en) |
| WO (1) | WO2019148964A1 (en) |
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| WO2020114041A1 (en) * | 2018-12-07 | 2020-06-11 | 钟兵 | Artificial cement-based ultra-high-performance stone slab |
| WO2022166146A1 (en) * | 2021-02-06 | 2022-08-11 | 钟兵 | Composite plate convenient to mount |
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