CN102093005A - Artificial stone and manufacturing method thereof - Google Patents
Artificial stone and manufacturing method thereof Download PDFInfo
- Publication number
- CN102093005A CN102093005A CN 201010603429 CN201010603429A CN102093005A CN 102093005 A CN102093005 A CN 102093005A CN 201010603429 CN201010603429 CN 201010603429 CN 201010603429 A CN201010603429 A CN 201010603429A CN 102093005 A CN102093005 A CN 102093005A
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- Prior art keywords
- mould
- rostone
- pigment
- artificial stone
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/009—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/4578—Coating or impregnating of green ceramics or unset concrete
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Coloring (AREA)
Abstract
The invention discloses an artificial stone and a manufacturing method thereof. The manufacturing formula of the artificial stone consists of the following raw materials in part by weight: 200 to 300 parts of cement, 180 to 200 parts of ceramsite, 20 to 25 parts of sand, 1 to 2 parts of pigments, 1 to 2 parts of reinforcing agent, and water, wherein the consumption of the water can mix the raw materials to be sticky, the pigments are divided into a pigment used on the surface and a pigment used on the bottom material, and the consumption of the pigment used on the surface is 0.1 to 1 part of the total weight parts of the pigments; and the manufacturing method comprises the following steps of: regulating the colors of the pigments, pushing a die, spraying the colors, preparing a mixture, molding, vibrating, steam curing, and stripping. The invention has the advantages that: the artificial stone has light texture, the specific weight of the artificial stone is 1/3 to 1/4 of that of the natural stone, and the artificial stone has durability, fading resistance, corrosion resistance, weathering resistance, high strength and good freezing resistance and impermeability; the artificial stone is environmentally-friendly, has no peculiar smell, has sound absorption, fire resistance and no radioactivity, can be automatically cleaned by scouring with wind and rain, and is maintenance-free; and the manufacturing method is simple and convenient to operate.
Description
Technical field
The present invention relates to a kind of rostone and preparation method thereof.
Background technology
Rostone is a kind of artificial stone-like material who is used for decorating inner and external walls, the profile texture of its imitation lithotome, have that quality is light, rich color, not mould, do not fire, be convenient to characteristics such as installation, be new variety in the decoration of exterior wall.Existing a kind of application number discloses a kind of rostone making method for the Chinese invention patent that the CN200710167742.3 name is called " a kind of making method of rostone ": this method is with the rostone Preblend of more than one colors and high density rostone mill base or has only the rostone Preblend of multicolour, each feeding mouth of sending a multi-functional pattern shaper respectively to carries out pattern forming, bond pattern dyeing shaping, and then fall into the mould of artificial slabstone or square stock, vibrate operations such as vacuum exhaust curing.But this method is made rostone and is not passed through steam test maintenance science and engineering preface, so the easy weathering corrosion of rostone.Therefore this method awaits to improve.
Summary of the invention
First technical problem to be solved by this invention is the rostone that a kind of in light weight, durable in use, colour-fast, environmental protection is provided at above-mentioned prior art present situation.
Second technical problem to be solved by this invention is the making method that a kind of rostone is provided at above-mentioned prior art present situation, and this method has processing ease advantage easy to make.
The present invention solves the technical scheme that first technical problem adopts: this rostone is characterized in that: this rostone is made prescription and is consisted of by following raw materials in part by weight:
Cement 200～300, haydite 180～200, the grains of sand 20～25, pigment 1～2, toughener 1～2 and water, water consumption is that above-mentioned raw materials to be mixed the back furnishing thick, and described pigment is divided into and is used for lip-deep pigment and is used for two kinds of pigment on the bed material, and the consumption that is used for surperficial paint is 0.1～1 of total pigment weight part.
As improvement, replace in the described prescription and be added with weight part water reducer 1～2; Described water reducer is: the condenses of β base naphthalene sulphonate formaldehyde; Replace in the described prescription and be added with weight part admixture 0.6～0.8; Described admixture is: glycerol and ethylene glycol.
Above-mentioned toughener is preferably: trolamine 2-4%, glycerol 3-5%, glycol ether 8-15%, malt sugar 15-20%, sodium sulphite anhydrous 99.3 2-4%, all the other are the composition of water, and above-mentioned is mass percent.
Above-mentioned pigment optimization adopts import colorant Bayer.
The present invention solves second technical scheme that technical problem adopted: the making method of this rostone is characterized in that: may further comprise the steps:
Be used for surperficial pigmented tinting: according to model or picture, allocate color by hand, mixing color is become the needed colorant of product;
Push away mould: be that mold cleaning is clean and put in order straight and evenly, the mould of putting in order again after straight and even is placed on the travelling belt;
Color spray: the colorant after will mixing colours by hand is sprayed on the mould;
Compound preparation: by described prescription, raw material is poured in the stirrer, stirred.
Be shaped: after with travelling belt mould being sent to the stirrer discharge port, the compound after stirring is discharged in the mould behind the color spray, compound is filled up entire die and smooths;
Vibration: the mould after will smoothing is sent to vibration 9-11 second on the bobbing machine with travelling belt;
Steam-cured: the mould after will vibrating enters the steaming room, is incubated 13～14 hours in temperature is 48～52 ° steaming room;
The demoulding: the mould that will go out to steam behind the room carries out the demoulding, is finished product after the rostone after the demoulding is had a shave.
As improvement, the mould after the vibration is placed on the pallet, send into the steaming room from pallet again.
Compared with prior art, the advantage of rostone of the present invention is:
1. quality is light, makes raw material because of wherein having adopted the material of making pottery, and proportion is the 1/3-1/4 of lithotome, and the wall base that need not be extra supports.
2. this rostone is for being added with toughener, so durable in use, colour-fast, corrosion-resistant, weather resistance, intensity height, freeze proof and impervious good.
3. environmental protection, free from extraneous odour, sound-absorbing, fire prevention, heat insulation, nontoxic, pollution-free, "dead".
4. dustproof self-cleaning function: through the water-resisting agent art breading, be difficult for adhering to dust, wind and rain washes away can be clean voluntarily as new, non-maintaining maintenance.
5. install simply, cost saving need not its riveting on body of wall, directly pastes to get final product; Installation costs only is 1/3 of a lithotome.
6, alternative is many, and the style color is various.
7 and making method of the present invention have processing ease advantage easy to make, be applicable to that common staff finishes.
Embodiment
Below in conjunction with embodiment the present invention is described in further detail.
Embodiment one, this artificial work prescription made of stones are consisted of by following raw materials in part by weight:
Work prescription made of stones looses:
250 jin of cement (black, white cement according to the different model proportioning), 180 jin of haydites, 20 jin of Da Sha, toughener 150 grams, condenses 150 grams of β base naphthalene sulphonate formaldehyde, admixture 300 grams; Toughener wherein is: trolamine 2-4%, glycerol 3-5%, glycol ether 8-15%, malt sugar 15-20%, sodium sulphite anhydrous 99.3 2-4%, all the other are the composition of water, and above-mentioned is mass percent.
Bed material pigment formula: orange 30 grams, yellow 24 grams, white 62.5 grams.
The surface pigment formula:
1.. the first colour mixture prescription: red 2 grams, orange 4 grams, green 0.5 gram, black 2 grams
2.. the second colour mixture prescription: black 4 grams, yellow 0.6 gram, red 0.2 gram, green 0.6 gram
3.. the 3rd colour mixture prescription: orange 0.3 gram, yellow 1 gram, green 0.4 gram, black 3 grams
4.. the 4th colour mixture prescription: red 3 grams, orange 1 gram, yellow 1 gram, black 5.5 grams
Above-mentioned pigment adopts " Bayer " brand of import, and sale is all arranged on the net.
Making method is, may further comprise the steps:
Be used for surperficial pigmented tinting: according to model or picture, allocate color by hand, mixing color is become the needed colorant of product;
Push away mould: be that mold cleaning is clean and put in order straight and evenly, the mould after straight and even is placed on the travelling belt arrangement again;
Color spray: the colorant after will mixing colours by hand is sprayed on the mould;
Compound preparation: by described prescription, raw material is poured in the stirrer, stirred;
Be shaped: after with travelling belt mould being sent to the stirrer discharge port, the compound after stirring is discharged in the mould behind the color spray, compound is filled up entire die and smooths;
Vibration: the mould after will smoothing is sent to vibration 9-11 second on the bobbing machine with travelling belt; Mould after the vibration is placed on the pallet;
Steam-cured: the mould after will vibrating is sent into the steaming room from pallet, is incubated 13～14 hours in temperature is 48～52 ° steaming room;
The demoulding: the mould that will go out to steam behind the room carries out the demoulding, is finished product after the rostone after the demoulding is had a shave.
Embodiment two, this artificial work prescription made of stones are consisted of by following raw materials in part by weight:
Land waste is made prescription:
250 jin of cement (black, white cement according to the different model proportioning), 180 jin of haydites, 20 jin of Da Sha, toughener 150 grams, condenses 150 grams of β base naphthalene sulphonate formaldehyde, admixture 300 grams; In toughener be: trolamine 2-4%, glycerol 3-5%, glycol ether 8-15%, malt sugar 15-20%, sodium sulphite anhydrous 99.3 2-4%, all the other are the composition of water, and above-mentioned is mass percent.
Bed material pigment formula: red 60 grams, orange 160 grams, yellow 100 grams, black 115 grams.
The surface pigment formula:
1.. the first colour mixture prescription: red 3 grams, orange 1 gram, black 5.5 grams, yellow 1 gram
2.. the second colour mixture prescription: red 0.2 gram, yellow 0.6 gram, black 5 grams
3.. the 3rd colour mixture prescription: red 1.2 grams, orange 4 grams, yellow 4 grams, black 4 grams
Above-mentioned pigment adopts " Bayer " brand of import, and sale is all arranged on the net.
Making method is, may further comprise the steps:
Be used for surperficial pigmented tinting: according to model or picture, allocate color by hand, mixing color is become the needed colorant of product;
Push away mould: be that mold cleaning is clean and put in order straight and evenly, the mould of putting in order again after straight and even is placed on the travelling belt;
Color spray: the colorant after will mixing colours by hand is sprayed on the mould;
Compound preparation: by described prescription, raw material is poured in the stirrer, stirred.
Be shaped: after with travelling belt mould being sent to the stirrer discharge port, the compound after stirring is discharged in the mould behind the color spray, compound is filled up entire die and smooths;
Vibration: the mould after will smoothing is sent to vibration 9-11 second on the bobbing machine with travelling belt; Mould after the vibration is placed on the pallet;
Steam-cured: the mould after will vibrating is sent into the steaming room from pallet, is incubated 13～14 hours in temperature is 48～52 ° steaming room;
The demoulding: the mould that will go out to steam behind the room carries out the demoulding, is finished product after the rostone after the demoulding is had a shave.
Embodiment three, this artificial work prescription made of stones are consisted of by following raw materials in part by weight:
South lid reef is made prescription:
250 jin of cement (black, white cement according to the different model proportioning), 180 jin of haydites, 20 jin of Da Sha, toughener 150 grams, condenses 150 grams of β base naphthalene sulphonate formaldehyde, admixture 300 grams; In toughener be: trolamine 2-4%, glycerol 3-5%, glycol ether 8-15%, malt sugar 15-20%, sodium sulphite anhydrous 99.3 2-4%, all the other are the composition of water, and above-mentioned is mass percent.
Bed material pigment formula: orange 300 grams, yellow 350 grams.
The surface pigment formula:
1.. the first colour mixture prescription: yellow 4 grams, red 0.5 gram, orange 2 grams, black 1.5 grams
2.. the second colour mixture prescription: black 2 grams, red 1.5 grams, orange 1 gram
Above-mentioned pigment adopts " Bayer " brand of import, and sale is all arranged on the net.
Making method is, may further comprise the steps:
Be used for surperficial pigmented tinting: according to model or picture, allocate color by hand, mixing color is become the needed colorant of product;
Push away mould: be that mold cleaning is clean and put in order straight and evenly, the mould of putting in order again after straight and even is placed on the travelling belt;
Color spray: the colorant after will mixing colours by hand is sprayed on the mould;
Compound preparation: by described prescription, raw material is poured in the stirrer, stirred;
Be shaped: after with travelling belt mould being sent to the stirrer discharge port, the compound after stirring is discharged in the mould behind the color spray, compound is filled up entire die and smooths;
Vibration: the mould after will smoothing is sent to vibration 9-11 second on the bobbing machine with travelling belt; Mould after the vibration is placed on the pallet;
Steam-cured: the mould after will vibrating is sent into the steaming room from pallet, is incubated 13～14 hours in temperature is 48～52 ° steaming room;
The demoulding: the mould that will go out to steam behind the room carries out the demoulding, is finished product after the rostone after the demoulding is had a shave.
Claims (9)
1. rostone is characterized in that: this rostone is made prescription and is made up of following raw materials in part by weight:
Cement 200～300, haydite 180～200, the grains of sand 20～25, pigment 1～2, toughener 1～2 and water, water consumption is that above-mentioned raw materials to be mixed the back furnishing thick, and described pigment is divided into and is used for lip-deep pigment and is used for two kinds of pigment on the bed material, and the consumption that is used for surperficial paint is 0.1～1 of total pigment weight part.
2. rostone according to claim 1 is characterized in that: replace in the described prescription to be added with weight part water reducer 1～2.
3. rostone according to claim 2 is characterized in that: described water reducer is: the condenses of β base naphthalene sulphonate formaldehyde.
4. rostone according to claim 1 is characterized in that: replace in the described prescription to be added with weight part admixture 0.6～0.8.
5. rostone according to claim 4 is characterized in that: described admixture is: glycerol and ethylene glycol.
6. rostone according to claim 5, it is characterized in that: described toughener is trolamine 2-4%, glycerol 3-5%, glycol ether 8-15%, malt sugar 15-20%, sodium sulphite anhydrous 99.3 2-4%, all the other are the composition of water, and above-mentioned is mass percent.
7. rostone according to claim 1 is characterized in that: described pigment adopts import colorant Bayer.
8. the making method of the described rostone of claim 1 is characterized in that: may further comprise the steps:
Be used for surperficial pigmented tinting: according to model or picture, allocate color by hand, mixing color is become the needed colorant of product;
Push away mould: be that mold cleaning is clean and put in order straight and evenly, the mould after straight and even is placed on the travelling belt arrangement again;
Color spray: the colorant after will mixing colours by hand is sprayed on the mould;
Compound preparation: by the prescription described in arbitrary claim in the claim 1 to 7, raw material is poured in the stirrer, stirred;
Be shaped: after with travelling belt mould being sent to the stirrer discharge port, the compound after stirring is discharged in the mould behind the color spray, compound is filled up entire die and smooths;
Vibration: the mould after will smoothing is sent to vibration 9-11 second on the bobbing machine with travelling belt;
Steam-cured: the mould after will vibrating enters the steaming room, is incubated 13～14 hours in temperature is 48～52 ° steaming room;
The demoulding: the mould that will go out to steam behind the room carries out the demoulding, is finished product after the rostone after the demoulding is had a shave.
9. making method according to claim 8 is characterized in that: the mould after will vibrating places on the pallet, sends into the steaming room from pallet again.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010603429 CN102093005A (en) | 2010-12-17 | 2010-12-17 | Artificial stone and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010603429 CN102093005A (en) | 2010-12-17 | 2010-12-17 | Artificial stone and manufacturing method thereof |
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| CN102093005A true CN102093005A (en) | 2011-06-15 |
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| CN 201010603429 Pending CN102093005A (en) | 2010-12-17 | 2010-12-17 | Artificial stone and manufacturing method thereof |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103467032A (en) * | 2013-07-30 | 2013-12-25 | 杭州茂华工贸有限公司 | Preparation process for imitated natural Gaojia stone |
| US20140027676A1 (en) * | 2012-07-12 | 2014-01-30 | Petr Kovár | Shielding composite building materials with a low internal level of ionising radiation |
| CN103924762A (en) * | 2013-03-15 | 2014-07-16 | 钟兵 | Manufacturing and mounting method of artificial tablet stone |
| CN104628307A (en) * | 2013-11-08 | 2015-05-20 | 哈尔滨隆迪建材有限公司 | Color stone decorative plate and manufacturing technology thereof |
| CN106866084A (en) * | 2016-12-28 | 2017-06-20 | 广西利升石业有限公司 | A kind of large scale inorganic type artificial stone and preparation method thereof |
| CN106904884A (en) * | 2017-02-27 | 2017-06-30 | 宁夏东方盛达管业有限公司 | A kind of concrete formulation suitable for Fang Han |
| CN107540322A (en) * | 2017-09-22 | 2018-01-05 | 广州市建筑科学研究院有限公司 | Inorganic artificial stone containing high performance ceramsite and high hydroscopic resin and preparation method thereof |
| CN109206082A (en) * | 2018-09-30 | 2019-01-15 | 安徽远山电力工程有限公司 | A kind of high-strength composite fiber reinforcement honeycomb cement self-heat conserving filled wall |
| CN110550892A (en) * | 2018-05-31 | 2019-12-10 | 广东清大同科环保技术有限公司 | Self-cleaning type nickel iron slag environment-friendly artificial stone |
| CN111908885A (en) * | 2020-08-04 | 2020-11-10 | 江苏智聚智慧建筑科技有限公司 | Preparation process of fiber-reinforced autoclaved aerated concrete product |
| CN113638604A (en) * | 2021-08-05 | 2021-11-12 | 广州市艺杰园林建设工程有限公司 | Safe construction method for long-life garden ecological stone wall |
| CN114538860A (en) * | 2022-03-25 | 2022-05-27 | 沈阳中泽环境工程有限公司 | Border stone prepared from molybdenum-selecting tailings and preparation method thereof |
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| CN1044082A (en) * | 1989-01-14 | 1990-07-25 | 罗桂云 | Artificial cement marble and manufacture method thereof |
| CN1803694A (en) * | 2006-01-19 | 2006-07-19 | 徐福明 | Cement reinforcement agent, its preparation and application |
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Patent Citations (2)
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| CN1044082A (en) * | 1989-01-14 | 1990-07-25 | 罗桂云 | Artificial cement marble and manufacture method thereof |
| CN1803694A (en) * | 2006-01-19 | 2006-07-19 | 徐福明 | Cement reinforcement agent, its preparation and application |
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20140027676A1 (en) * | 2012-07-12 | 2014-01-30 | Petr Kovár | Shielding composite building materials with a low internal level of ionising radiation |
| CN103924762A (en) * | 2013-03-15 | 2014-07-16 | 钟兵 | Manufacturing and mounting method of artificial tablet stone |
| CN103467032A (en) * | 2013-07-30 | 2013-12-25 | 杭州茂华工贸有限公司 | Preparation process for imitated natural Gaojia stone |
| CN103467032B (en) * | 2013-07-30 | 2015-04-01 | 杭州茂华工贸有限公司 | Preparation process for imitated natural Gaojia stone |
| CN104628307A (en) * | 2013-11-08 | 2015-05-20 | 哈尔滨隆迪建材有限公司 | Color stone decorative plate and manufacturing technology thereof |
| CN106866084A (en) * | 2016-12-28 | 2017-06-20 | 广西利升石业有限公司 | A kind of large scale inorganic type artificial stone and preparation method thereof |
| CN106904884A (en) * | 2017-02-27 | 2017-06-30 | 宁夏东方盛达管业有限公司 | A kind of concrete formulation suitable for Fang Han |
| CN107540322A (en) * | 2017-09-22 | 2018-01-05 | 广州市建筑科学研究院有限公司 | Inorganic artificial stone containing high performance ceramsite and high hydroscopic resin and preparation method thereof |
| CN107540322B (en) * | 2017-09-22 | 2020-02-07 | 广州市建筑科学研究院有限公司 | Inorganic artificial stone containing high-performance ceramsite and super absorbent resin and preparation method thereof |
| CN110550892A (en) * | 2018-05-31 | 2019-12-10 | 广东清大同科环保技术有限公司 | Self-cleaning type nickel iron slag environment-friendly artificial stone |
| CN109206082A (en) * | 2018-09-30 | 2019-01-15 | 安徽远山电力工程有限公司 | A kind of high-strength composite fiber reinforcement honeycomb cement self-heat conserving filled wall |
| CN111908885A (en) * | 2020-08-04 | 2020-11-10 | 江苏智聚智慧建筑科技有限公司 | Preparation process of fiber-reinforced autoclaved aerated concrete product |
| CN113638604A (en) * | 2021-08-05 | 2021-11-12 | 广州市艺杰园林建设工程有限公司 | Safe construction method for long-life garden ecological stone wall |
| CN114538860A (en) * | 2022-03-25 | 2022-05-27 | 沈阳中泽环境工程有限公司 | Border stone prepared from molybdenum-selecting tailings and preparation method thereof |
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Application publication date: 20110615 |