CN103911771B - A kind of digitally controlled multifunctional automatic sewing machine and control method thereof - Google Patents
A kind of digitally controlled multifunctional automatic sewing machine and control method thereof Download PDFInfo
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- CN103911771B CN103911771B CN201410116275.1A CN201410116275A CN103911771B CN 103911771 B CN103911771 B CN 103911771B CN 201410116275 A CN201410116275 A CN 201410116275A CN 103911771 B CN103911771 B CN 103911771B
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B21/00—Sewing machines with devices for automatically controlling movement of work-carrier relative to stitch-forming mechanism in order to obtain particular configuration of seam, e.g. programme-controlled for sewing collars, for attaching pockets
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Abstract
The present patent application is divisional application, and original bill application number is 201110445063.4. The present invention relates to disclose a kind of digitally controlled multifunctional automatic sewing machine and control method thereof of being combined with Numeric Control Technology, comprised sewing template roller grasping drive unit; X, Y telecontrol equipment, strokes and dots mark device, electric cabinet and control system, sewing device etc.; Described frame connects a horizontal board, described board upper surface is fixed sewing device, described sewing template roller grasping drive unit is positioned at board lower surface and some is positioned at board upper surface through board, below described sewing template roller grasping drive unit, be connected with X, Y telecontrol equipment, described sewing device sewing machine head place is provided with strokes and dots mark device; Described electric cabinet and control system are connected with frame by screw. The present invention is with low cost, simple for structure, simple to operate, production efficiency and product quality can significantly improve.
Description
The application is to be that December 27, application number in 2011 are 201110445063.4, denomination of invention is " numerical control the applying dateMulti-functional automatic sewing machine and apperance plate " the divisional application of application for a patent for invention.
To " sewing mould not the comprising of 26 sections of records according to the 18 section of " summary of the invention " part in former descriptionPlate whirligig " technical scheme directly the beyond all doubt realization obtaining be particularly suitable for high-grade clothing, leatherware case and bag, leather shoesMany specifications kind cross flow one on production line is made, to realize the mobile mode of production of single products of lean manufacture,Can the various clothes of automatic sewing, the extendable members of leatherware case and bag, leather shoes, can in the time making, be rear operation and embroidery operation automaticallyPoint draws assembling and position embroidery mark, can make the new technical problem of monochromatic word and figure and the another one that proposesThe divisional application of technical scheme.
Technical field
The present invention relates to a kind of sewing machine, especially a kind of digitally controlled multifunctional automatic sewing machine of being combined with Numeric Control Technology andIts control method.
Background technology
In clothes, leatherware case and bag, leather shoes manufacturing enterprise, in the time making parts, be substantially all to use function singleness at presentFlat sewing machine sewn by hand garment elements, due to sewn by hand stitching, needs operator's eye, hand, pin height to coordinate, to operator'sTechnical merit is had relatively high expectations, and need to send in addition technical staff to draw assembly mark, particularly some high-quality for rear operation and wantCircular arc and the oblique line position stitching of the high-grade clothing asked, leatherware case and bag, leather shoes, operator's technical merit is required higher, andLabour intensity is large, and production efficiency is low, and the stitching that manual operations is made is straight, needle gage is of uneven density etc. and other bad finished products that causeRate is not high, and pattern sewing machine function singleness, stitching is inconsistent while sewing back and forth, and sewing breadth is long-pending little. Therefore, making of multiplex's energy establishedStandby and technical matters is that the institute of clothing industry expects.
Summary of the invention
For addressing the above problem, the object of the present invention is to provide the many of a kind of applicable high-grade clothing, leatherware case and bag, leather shoesSpecification kind cross flow one on production line is made, to realize the mobile mode of production of single products of lean manufacture, and canThe extendable members of the various clothes of automatic sewing, leatherware case and bag, leather shoes can be rear assembly process and embroidery work automatically in the time makingOrder point draws assembling and position embroidery mark, can make the digitally controlled multifunctional automatic sewing machine of monochromatic word and figure.
The present invention is achieved in that described digitally controlled multifunctional automatic sewing machine, comprises that the clamping of sewing template roller drivesDevice; X, Y telecontrol equipment, sewing template whirligig, strokes and dots mark device, electric cabinet and control system, sewing device, machineFrame, board.
Described frame connects a horizontal board, and described board upper surface is fixed sewing device, described sewing masterplate rotation dressPut and be fixed on sewing device one side, described sewing template roller grasping drive unit is positioned at board lower surface and some passesBoard is positioned at board upper surface, is connected with X, Y telecontrol equipment, described seam below described sewing template roller grasping drive unitThe sewing machine head place that threads is provided with strokes and dots mark device. Described electric cabinet and control system are connected with frame by screw. SewingApperance plate is positioned on board upper surface.
Below technical scheme of the present invention is further elaborated:
Described sewing template roller grasping drive unit comprises: template pinch roller arm, template pinch roller, template X to driven wheel,X drives dress to leave behind cylinder, Y-direction driving rack, the sewing template clamping of travelling gear, Y-direction line of motion bearing, template pinch roller armPut leave behind bar, template pinch roller arm of support, template pinch roller arm and leave behind bar linear bearing, X to drive splines countershaft;
In described sewing template grasping drive unit support, be fixed with the template pinch roller arm cylinder of leaving behind, described template pinch roller armThe cylinder of leaving behind connects the template pinch roller arm bar of leaving behind, and this bar of leaving behind connects template pinch roller arm, and described pinch roller arm two ends are fixed with templatePinch roller, also has template X to driven wheel, X to travelling gear, Y-direction line of motion axle in described template grasping drive unit supportHold, Y-direction driving rack; Described template X is to driven wheel, X to the nested cooperation of travelling gear.
Described X, Y telecontrol equipment comprise: straight line optical axis guide rail front shoe, straight line optical axis guide rail, X, Y telecontrol equipment machineSeat, X are to drive splines secondary case, timing belt pulley, synchronous belt, X to stepper motor, Y-direction stepper motor, Y-direction travelling gear, basePlate; On described substrate surface, be fixed with X, Y telecontrol equipment support, described X, Y telecontrol equipment support top one side are fixed with X to stepEnter motor, described X passes X to drive splines secondary case and Y-direction travelling gear to the horizontal drive shaft of stepper motor. Move at X, YThe fixing X of device support is to the fixing Y-direction stepper motor of the adjacent side of stepper motor, and described Y-direction stepper motor passes through synchronous beltDrive timing belt pulley rotates. Described substrate is also provided with the straight line optical axis guide rail front shoe perpendicular to plate face, described fixingOn plate, for supporting one end of straight line optical axis guide rail, the other end of described straight line optical axis guide rail is fixed on X, Y telecontrol equipment supportUpper, keep described straight line optical axis guide rail parallel with substrate surface.
Described sewing template grasping drive unit is by the straight line optical axis on Y-direction line of motion bearing and X, Y telecontrol equipmentGuide rail is slidably socketed on X, Y telecontrol equipment, described sewing template grasping drive unit by X to drive splines countershaft and X, YSpline secondary case on telecontrol equipment is slidably socketed transmits X to motion moment of torsion.
Described sewing template whirligig comprises: rotary step motor, gear train, D shape rotating shaft, rotating push rod, rotationDevice pedestal, rotating shaft upper and lower air cylinders; Described D shape rotating shaft one end is through rotating push rod, and the other end connects rotating shaft gas up and downCylinder, described rotary step motor rotates by gear set drive D shape rotating shaft, and therefore D shape rotating shaft just need be fixedly connected with gearA gear in group, described whirligig pedestal is by fixed thereon to rotary step motor, D shape rotating shaft.
Described template whirligig is fixed on sewing machine head head by screw, the gentle pipe of cable for described template whirligigBe connected with electric cabinet and control system.
Described strokes and dots mark device comprises: strokes and dots mark cylinder, pen clip, strokes and dots pen, guide post, mount pad; Described pointDraw mark cylinder and be fixedly connected with mount pad, guide post and pen clip are also housed on described mount pad, described pen clip is fixed strokes and dots pen.
Described strokes and dots mark device is screwed in head end cover, described strokes and dots mark tracheae and automatically controlled for deviceCase and control system connect.
Described sewing device comprises: head of sewing machine (601), press button (602), secondary presser feet (603), industrial servo horseReach (604); Described head of sewing machine is fixedly connected with industrial servo motor. Described sewing device is by screw (605) and X, Y sportswearThe substrate (310) of putting (106) connects.
Described electric cabinet and control system comprise: apperance plate numbering identification sensor (101), operation display (701), inCentre motion controller (702), X, Y, Z axis stepper motor driver (703), sewing machine head motor servo driver (704), relayDevice (705), Switching Power Supply (706), terminal plate (707); Described operation display (701) is by cable and electric cabinet terminal plate(707) connection, described template numbering identification sensor (101) are connected with electric cabinet terminal plate (707) by cable.
Described sewing apperance plate is made by two-layer or multifilm or hardboard, two-layer or multifilm or hardThe soft one side adhesive tape of paperboard grade (stock) fabricbase does hinge bonding, on sewing apperance plate, has sewing thread trace groove, some mark hole and pictureMark hole, sewing apperance plate is marked with the relevant sewing message identification of shape, color and the position of sewing fabric (skin) sheet, sewingThe gib block and the tooth bar that are connected with sewing template grasping drive unit are installed on apperance plate, on sewing apperance plate, sewing are installedProgram number identification sheet metal, described sewing apperance plate is pressed by the template of gib block and tooth bar and sewing template grasping drive unitWheel, template X connects to driven wheel.
Described digitally controlled multifunctional automatic sewing machine is carried out seam by central motion controller in electric control box and control systemThe sewing operation program of the Numerical Control Programming Software of threading establishment, central motion controller is pressed the clamping of sewing operation programme-control template and is drivenDevice; X, Y telecontrol equipment, sewing template whirligig, strokes and dots mark device, sewing device, secondary presser feet co-operating completes manyFunction sewing operation.
Described electric control box and control system arrange job parameter by operation display, and operation display can be called sewingProgram, the operation such as start, stop.
Control method of the present invention is as follows:
Described controller system is by the identification on apperance plate numbering identification sensor and the sewing apperance plate of operating table surfaceSheet metal reads respectively and calls the sewing operation program of the sewing Numerical Control Programming Software establishment prestoring in controller system.
Described controller system support is by apperance plate numbering identification sensor (101) and the sewing apperance plate of operating table surfaceOn identification sheet metal automatically 15 different sewing operation programs of identification intersect in a period of time and make operation.
Described controller system is carried out the operations such as startup, time-out by the press button on head.
Described controller system available action display, drives template grasping drive unit by central motion controller;The plane coordinates track of the sewing thread on sewing apperance plate is read in X, the operation of Y telecontrol equipment and the mark plane coordinates track of pointing with the finger or gesticulate is realNow on machine, manually gather programming by sewing apperance plate.
Described controller system works alone does not need computer online, and controller system is by USB flash disk or USB interface and computer friendshipChange data file.
Described computer sewing programming software is that a stand alone software does not need to install, and can directly use.
Described computer sewing programming software can be supported the figure of the forms such as edi*, dxf*, dst*, dsb*, ai*, plt*, tzf*Shape file.
The setting of described stand alone software application drawing layer by different colours layer make operating rate, withdrawal of needle sewing point,Back stitching sewing point, the setting of sewing end point.
For a digitally controlled multifunctional automatic sewing machine for above-mentioned digitally controlled multifunctional automatic sewing machine control method, its featureBe, comprise sewing template roller grasping drive unit (105); X, Y telecontrol equipment (106), strokes and dots mark device (103), electricityControl case and control system (109), sewing device (102), frame, board; Described frame connects a horizontal board, on described boardThe fixing sewing device in surface, described sewing template roller grasping drive unit is positioned at board lower surface and some is through boardBe positioned at board upper surface, be connected with X, Y telecontrol equipment below described sewing template roller grasping drive unit, described sewing dressPut sewing machine head place and be provided with strokes and dots mark device; Described electric cabinet and control system are connected with frame by screw.
Described sewing template roller grasping drive unit comprises: template pinch roller arm, template pinch roller, template X to driven wheel,X drives dress to leave behind cylinder, Y-direction driving rack, the sewing template clamping of travelling gear, Y-direction line of motion bearing, template pinch roller armPut leave behind bar, template pinch roller arm of support, template pinch roller arm and leave behind bar linear bearing, X to drive splines countershaft;
In described sewing template grasping drive unit support, be fixed with the template pinch roller arm cylinder of leaving behind, described template pinch roller armThe cylinder of leaving behind connects the template pinch roller arm bar of leaving behind, and this bar of leaving behind connects template pinch roller arm, and described pinch roller arm two ends are fixed with templatePinch roller, also has template X to driven wheel, X to travelling gear, Y-direction line of motion axle in described template grasping drive unit supportHold, Y-direction driving rack; Described template X is to driven wheel, X to the nested cooperation of travelling gear.
Described X, Y telecontrol equipment comprise: straight line optical axis guide rail front shoe, straight line optical axis guide rail, X, Y telecontrol equipment machineSeat, X are to drive splines secondary case, timing belt pulley, synchronous belt, X to stepper motor, Y-direction stepper motor, Y-direction travelling gear, basePlate; On described substrate surface, be fixed with X, Y telecontrol equipment support, described X, Y telecontrol equipment support top one side are fixed with X to stepEnter motor, described X passes X to drive splines secondary case and Y-direction travelling gear to the horizontal drive shaft of stepper motor; Move at X, YThe fixing X of device support is to the fixing Y-direction stepper motor of the adjacent side of stepper motor, and described Y-direction stepper motor passes through synchronous beltDrive timing belt pulley rotates; Described substrate is also provided with the straight line optical axis guide rail front shoe perpendicular to plate face, described fixingOn plate, for supporting one end of straight line optical axis guide rail, the other end of described straight line optical axis guide rail is fixed on X, Y telecontrol equipment supportUpper, keep described straight line optical axis guide rail parallel with substrate surface.
Described sewing template grasping drive unit is by the straight line optical axis on Y-direction line of motion bearing and X, Y telecontrol equipmentGuide rail is slidably socketed on X, Y telecontrol equipment, described sewing template grasping drive unit by X to drive splines countershaft and X, YSpline secondary case on telecontrol equipment is slidably socketed transmits X to motion moment of torsion.
Described strokes and dots mark device comprises: strokes and dots mark cylinder, pen clip, strokes and dots pen, guide post, mount pad; Described pointDraw mark cylinder and be fixedly connected with mount pad, guide post and pen clip are also housed on described mount pad, described pen clip is fixed strokes and dots pen.
Described sewing device comprises: head of sewing machine, press button, secondary presser feet, industrial servo motor; Described sewing machineHead is fixedly connected with industrial servo motor.
Sewing thread trace and the strokes and dots mark of the auxiliary movement that can give tacit consent to by insertion to output carries out collective's setting, also can beOperational processes interface is carried out amendment separately to a certain initial or end point and is arranged. Sewing thread trace and strokes and dots mark order and direction canSequence by figure layer, figure changes, the work when sequence in their lists determines that their are exported respectively of figure layer and figureSequentially, below having precedence over above coming in list. Choose figure layer or figure can change it at row by " above moving " or " moving down "Sequence in table.
The present invention has overcome above deficiency, and the space of shown board is not subject to the restriction of table top, and sewing breadth is than former machineType is larger; Have sewing template spinfunction, while making to sew back and forth, stitching is consistent. Be particularly suitable for high-grade clothing, leatherware caseBag, leather shoes many specifications kind cross flow one on production line make, with realize lean manufacture single products flowThe mode of production, can the various clothes of automatic sewing, the extendable members of leatherware case and bag, leather shoes, can in the time making, be rear operation automaticallyDraw assembling and position embroidery mark with embroidery operation point, can make monochromatic word and figure.
The present invention is with low cost, simple for structure, simple to operate, production efficiency and product quality can significantly improve.
Brief description of the drawings
Fig. 1 is the overall structure front view of the embodiment of the present invention.
Fig. 2 is the overall structure side view of the embodiment of the present invention.
Fig. 3 is the overall structure top view of the embodiment of the present invention.
Fig. 4 is the sewing template grasping drive unit front view of the embodiment of the present invention.
Fig. 5 is the sewing template grasping drive unit side view of the embodiment of the present invention.
Fig. 6 is X, the Y telecontrol equipment front view of the embodiment of the present invention.
Fig. 7 is X, the Y telecontrol equipment side view of the embodiment of the present invention.
Fig. 8 is X, the Y telecontrol equipment top view of the embodiment of the present invention.
Fig. 9 is the sewing template whirligig front view of the embodiment of the present invention.
Figure 10 is the sewing template whirligig top view of the embodiment of the present invention.
Figure 11 is the strokes and dots mark structure drawing of device of the embodiment of the present invention.
Figure 12 is the sewing device front view of the embodiment of the present invention.
Figure 13 is the sewing device side view of the embodiment of the present invention.
Figure 14 is electric cabinet and the control system structure chart of the embodiment of the present invention.
Figure 15 is the sewing apperance front view of the embodiment of the present invention.
Figure 16 is the set-up of control system workflow diagram of the embodiment of the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing, technical scheme of the present invention is elaborated.
Shown in Fig. 1-3, the digitally controlled multifunctional automatic sewing machine that the present embodiment provides, comprising: sewing device 102,For sewing.
Strokes and dots mark device 103, for mark sewing track.
Sewing template roller grasping drive unit 105, for clamping sewing template.
X, Y telecontrol equipment 106, be used to sewing device location.
Sewing template whirligig 104, for by sewing template vertical rotary.
Electric cabinet and control system 109, for realizing sewing device sewing automation by automatically controlled.
Frame 110 and board 108, rise and support and fixing above-mentioned parts.
Described frame 110 tops connect a horizontal board 108, and described board 108 upper surfaces are fixed sewing device 102, instituteState sewing masterplate whirligig 104 and be fixed on sewing device 102 left sides, 105 of described sewing template roller grasping drive unitsBe positioned at board 108 upper surfaces in board 108 lower surfaces some through board 108, described sewing template roller clamping is drivenBelow moving device 105, be connected with X, Y telecontrol equipment 106, described sewing device 102 sewing machine head places are provided with strokes and dots mark dressPut 103. Described electric cabinet and control system 109 are connected with frame 110 by screw. Sewing apperance plate 107 is positioned on board 108On surface, described apperance plate numbering identification sensor 101 is arranged in board 108, can respond to sewing apperance plate 107.
Shown in Fig. 4-5, described sewing template roller grasping drive unit comprises: template pinch roller arm 201, template pinch roller202, the template X cylinder of leaving behind to driven wheel 203, X to travelling gear 204, Y-direction line of motion bearing 205, template pinch roller arm206, leave behind bar 209, template pinch roller arm of Y-direction driving rack 207, sewing template grasping drive unit support 208, template pinch roller armLeave behind bar linear bearing 210, X to drive splines countershaft 211; In the present embodiment, there are two sewing template grasping drive unit supports208 control respectively template pinch roller arm 201 two ends does upper and lower stroke motion simultaneously.
In described sewing template grasping drive unit support 208, be fixed with the template pinch roller arm cylinder 206 of leaving behind, described templateThe pinch roller arm cylinder 206 of leaving behind connects the template pinch roller arm bar 209 of leaving behind, and this bar of leaving behind connects template pinch roller arm 201, described pinch roller armTwo ends are fixed with template pinch roller 202,208 li, described template grasping drive unit support also have template X to driven wheel 203, X toTravelling gear 204, Y-direction line of motion bearing 205, Y-direction driving rack 207; Described template X is to driven wheel (203), X to biographyThe nested cooperation of moving gear (204).
Shown in Fig. 6-8, described X, Y telecontrol equipment 106 comprise: straight line optical axis guide rail front shoe 301, straight line optical axisGuide rail 302, X, Y telecontrol equipment support 303, X are to drive splines secondary case 304, timing belt pulley 305, synchronous belt 306, X to stepEnter motor 307, Y-direction stepper motor 308, Y-direction travelling gear 309, substrate 310; On described substrate 310 plate faces, be fixed with X, Y fortuneMoving device support 303, described X, Y telecontrol equipment support 303 top one sides are fixed with X to stepper motor 307, and described X is to steppingThe horizontal drive shaft of motor 307 passes X to drive splines secondary case 304 and Y-direction travelling gear 309. At X, Y telecontrol equipment support303 fixing X fix to stepper motor 308Y to the adjacent side of stepper motor 307, and described Y-direction stepper motor 308 is by sameStep belt 306 drives timing belt pulley 305 to rotate. Described substrate 310 is also provided with before the straight line optical axis guide rail perpendicular to plate faceFixed head 301, on described fixed head for supporting one end of straight line optical axis guide rail 302, another of described straight line optical axis guide rail 302End is fixed on X, Y telecontrol equipment support 303, keeps described straight line optical axis guide rail 302 parallel with substrate 310 plate faces.
Shown in Fig. 4-8, described sewing template grasping drive unit 105 is by Y-direction line of motion bearing 205 and X, YStraight line optical axis guide rail 302 on telecontrol equipment 106 is slidably socketed on X, Y telecontrol equipment 106, and described sewing template clamping drivesDevice 105 is slidably socketed and transmits X to motion with the spline secondary case on X, Y telecontrol equipment 106 to drive splines countershaft 211 by XMoment of torsion.
Shown in Fig. 9-10, described sewing template whirligig comprises: rotary step motor 401, gear train 402, D shapeRotating shaft 403, rotating push rod 404, whirligig pedestal 405, rotating shaft upper and lower air cylinders 406; Described D shape rotating shaft 403 one endThrough rotating push rod 404, the other end connects rotating shaft upper and lower air cylinders 406, and described rotary step motor 401 is by gear train 402Drive D shape rotating shaft 403 to rotate, therefore D shape rotating shaft just need be fixedly connected with a gear in gear train, described whirligigPedestal 405 is by fixed thereon to rotary step motor 401, D shape rotating shaft 403.
Described template whirligig 104 is fixed on sewing machine head 601 heads shown in Figure 13, described template by screw 407The gentle pipe of whirligig 104 use cable is connected with electric cabinet and control system 109.
Shown in Figure 11, described strokes and dots mark device comprises: strokes and dots mark cylinder 501, pen clip 502, strokes and dots pen503, guide post 504, mount pad 505; Described strokes and dots mark cylinder 501 is fixedly connected with mount pad 505, on described mount pad 505Guide post 504 and pen clip 502 are also housed, the fixing strokes and dots pen 503 of described pen clip 502.
Described strokes and dots mark device 103 use screws 506 are fixed in head end cover, described strokes and dots mark device 103 useTracheae is connected with electric-controlled case system 109.
Shown in Figure 12-13, described sewing device 102 comprises: head of sewing machine 601, press button 602, secondary presser feet603, industrial servo motor 604; Described head of sewing machine 601 is fixedly connected with industrial servo motor 604. Described sewing device 102Be connected with the substrate 310 of X, Y telecontrol equipment 106 by screw 605.
Shown in Fig. 1 and 14, described electric cabinet and control system comprise: apperance plate numbering identification sensor 101, operationDisplay 701, central motion controller 702, X, Y, Z axis stepper motor driver 703, sewing machine head motor servo driver704, relay 705, Switching Power Supply 706, terminal plate 707; Described operation display 701 is by cable and electric cabinet terminal plate 707Connection, described template numbering identification sensor 101 are connected with electric cabinet terminal plate 707 by cable.
Shown in Figure 15, described sewing apperance plate is made by two-layer or multifilm or hardboard, two-layer orMultifilm or hardboard do hinge bonding with the soft one side adhesive tape of fabricbase, on sewing apperance plate, have sewing thread trace groove801, some mark hole 802 and picture mark hole 803, sewing apperance plate is marked with shape, color and the position of sewing fabric (skin) sheetThe relevant sewing message identification of putting, is provided with the gib block being connected with sewing template grasping drive unit 105 on sewing apperance plate804 and tooth bar, sewing process numbering identification sheet metal is installed on sewing apperance plate, described sewing apperance plate is by gib block 804With the template pinch roller 202 of tooth bar and sewing template grasping drive unit 105, template X connects to driven wheel 203.
Shown in Figure 16, computer mouse is double-clicked sewing Numerical Control Programming Software icon, opens software, clicks " opening file "Open the format graphics files such as DXF, PLT, DST, AI, check or adjust the output sequencing of figure layer and figure, output order:From top to bottom, double-click " figure " and check outbound course, outbound course: from left to right, click " in rotary moving " and determine or adjust and schemeThe point of rotation of shape, clicks " rotation determine " to put as center of circle rotation, double-click " figure layer " arrange sewing needle apart from, rise non-return suture needle number andReturn seam and come and go number of times, turning/rotation place front and back acceleration and deceleration pin number, click " setting of default instruction collection " and establish at each sewing operation nodePut the input and output action of acquiescence, click " operational processes " preview inspection or adjust sewing process, click " output file " trueDetermine file and preserve position, named output file name, clicks " preservation ".
Described digitally controlled multifunctional automatic sewing machine is carried out sewing Numerical Control Programming Software by central motion controller in electric appliance boxThe sewing operation program of establishment, central motion controller 702 clamps by sewing operation programme-control template grasping drive unit 105Sewing apperance plate 107; Control X, Y telecontrol equipment 106, sewing template whirligig 104, strokes and dots mark device 103, sewing device102, secondary presser feet 603 co-operatings complete Multifunctional sewing operation.
Concrete control method is as follows:
Described controller system is by the knowledge on apperance plate numbering identification sensor 101 and the sewing apperance plate of operating table surfaceOther sheet metal reads respectively and calls the sewing operation program of the sewing Numerical Control Programming Software establishment prestoring in controller system.
On the apperance plate numbering identification sensor 101 and sewing apperance plate of described controller system support by operating table surfaceIdentification sheet metal automatically 15 different sewing operation programs of identification intersect in a period of time and make operation.
Described controller system is carried out the operations such as startup, time-out by the press button 602 on head.
Described controller system available action display 701, drives template clamping to drive by central motion controller 702Device 105; Plane coordinates track and strokes and dots mark that the sewing thread on sewing apperance plate is read in X, 106 operations of Y telecontrol equipment are flatFace coordinate track is realized by sewing apperance plate and on machine, is manually gathered programming.
Described controller system works alone does not need computer online, and controller system is by USB flash disk or USB interface and computer friendshipChange data file.
Described computer sewing programming software is that a stand alone software does not need to install, and can directly use.
Described computer sewing programming software can be supported the figure of the forms such as edi*, dxf*, dst*, dsb*, ai*, plt*, tzf*Shape file.
The setting of described stand alone software application drawing layer by different colours layer make operating rate, withdrawal of needle sewing point,Back stitching sewing point, the setting of sewing end point. Sewing thread trace and the strokes and dots mark of the auxiliary movement that can give tacit consent to by insertion to outputCarry out collective's setting, also can be at operational processes interface a certain initial or end point be carried out to amendment separately and arrange. Sewing thread trace andStrokes and dots mark order and direction can change by the sequence of figure layer, figure, figure layer and the figure sequence in their lists respectivelyJob order while determining their output, below having precedence over above coming in list. Choose figure layer or figure by " above moving "Or " moving down " can change its sequence in list.
Although described by reference to the accompanying drawings embodiments of the present invention, those skilled in the art can be in appended rightThe various distortion of making within requirement or amendment and taking the present invention as basis, increase and use function, does being applied to sewingOther in industry manufacture process expands application, as long as be no more than the described protection domain of claim of the present invention, all answersShould be within protection scope of the present invention.
Claims (5)
1. a control method for digitally controlled multifunctional automatic sewing machine, is characterized in that, described digitally controlled multifunctional automatic sewing machineApperance plate numbering identification sensor and the sewing apperance plate of controller system by operating table surface on identification sheet metal respectivelyRead and call the sewing operation program of the sewing Numerical Control Programming Software establishment prestoring in controller system; Described controller systemSupport automatically to identify by the identification sheet metal on apperance plate numbering identification sensor (101) and the sewing apperance plate of operating table surface15 different sewing operation programs are intersected in a period of time and are made operation; Described controller system is by the button on headSwitch is carried out and is started and suspend; Described controller system drives sewing template to roll by operation display by central motion controllerWheel grasping drive unit, plane coordinates track and strokes and dots mark that X, Y telecontrol equipment read the sewing thread on sewing apperance plate are flatFace coordinate track manually gathers programming by sewing apperance plate on machine;
Wherein, described controller system works alone does not need computer online, and controller system is by USB flash disk or USB interface and computerSwap data file; Described sewing Numerical Control Programming Software is that a stand alone software does not need to install, and can directly use; Described sewingNumerical Control Programming Software is supported the graphic file of edi*, dxf*, dst*, dsb*, ai*, plt*, tzf* form; Described stand alone softwareThe setting of application drawing layer made operating rate, withdrawal of needle sewing point, back stitching sewing point, sewing end point by different colours layerArrange;
Also comprise sewing template roller grasping drive unit (105); X, Y telecontrol equipment (106), strokes and dots mark device (103), electricityControl case and control system (109), sewing device (102), frame, board; Described frame connects a horizontal board, on described boardThe fixing sewing device in surface, described sewing template roller grasping drive unit is positioned at board lower surface and some is through boardBe positioned at board upper surface, be connected with X, Y telecontrol equipment below described sewing template roller grasping drive unit, described sewing dressPut sewing machine head place and be provided with strokes and dots mark device; Described electric cabinet and control system are connected with frame by screw;
Described sewing template roller grasping drive unit comprises: template pinch roller arm, template pinch roller, template X to driven wheel, X toLeave behind cylinder, Y-direction driving rack, the clamping of sewing template roller of travelling gear, Y-direction line of motion bearing, template pinch roller arm drivesLeave behind bar, template pinch roller arm of device support, template pinch roller arm left behind bar linear bearing, X to drive splines countershaft; Described sewing mouldIn plate roller grasping drive unit support, be fixed with the template pinch roller arm cylinder of leaving behind, the described template pinch roller arm cylinder connection mode of leaving behindThe plate pinch roller arm bar of leaving behind, this bar of leaving behind connects template pinch roller arm, and described pinch roller arm two ends are fixed with template pinch roller, described sewing mouldIn plate roller grasping drive unit support, also have template X to pass to travelling gear, Y-direction line of motion bearing, Y-direction to driven wheel, XCarry-over bar; Described template X is to driven wheel, X to the nested cooperation of travelling gear.
2. the control method of digitally controlled multifunctional automatic sewing machine according to claim 1, is characterized in that, described X, Y fortuneMoving device comprises: straight line optical axis guide rail front shoe, straight line optical axis guide rail, X, Y telecontrol equipment support, X to drive splines secondary case,Timing belt pulley, synchronous belt, X are to stepper motor, Y-direction stepper motor, Y-direction travelling gear, substrate; Solid on described substrate surfaceSurely have X, Y telecontrol equipment support, described X, Y telecontrol equipment support top one side are fixed with X to stepper motor, and described X is to steppingThe horizontal drive shaft of motor passes X to drive splines secondary case and Y-direction travelling gear; Fix X to stepping at X, Y telecontrol equipment supportThe fixing Y-direction stepper motor of a side that motor is adjacent, described Y-direction stepper motor drives timing belt pulley to rotate by synchronous belt;Described substrate is also provided with the straight line optical axis guide rail front shoe perpendicular to plate face, on described fixed head for supporting straight line optical axisOne end of guide rail, the other end of described straight line optical axis guide rail is fixed on X, Y telecontrol equipment support, keeps described straight line optical axis to leadRail is parallel with substrate surface.
3. the control method of digitally controlled multifunctional automatic sewing machine according to claim 1, is characterized in that, described sewing mouldPlate roller grasping drive unit is slidably socketed by the straight line optical axis guide rail on Y-direction line of motion bearing and X, Y telecontrol equipmentOn X, Y telecontrol equipment, described sewing template roller grasping drive unit by X on drive splines countershaft and X, Y telecontrol equipmentSpline secondary case be slidably socketed transmit X to motion moment of torsion.
4. the control method of digitally controlled multifunctional automatic sewing machine according to claim 1, is characterized in that, described strokes and dots noteNumber device comprises: strokes and dots mark cylinder, pen clip, strokes and dots pen, guide post, mount pad; Described strokes and dots mark cylinder is fixedly connected withMount pad, is also equipped with guide post and pen clip on described mount pad, described pen clip is fixed strokes and dots pen.
5. according to the control method of the digitally controlled multifunctional automatic sewing machine described in any one in claim 1 to 4, its feature existsIn, described sewing device comprises: head of sewing machine, press button, secondary presser feet, industrial servo motor; Described head of sewing machine is solidSurely connect industrial servo motor.
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110445063.4A CN102517805B (en) | 2011-12-27 | 2011-12-27 | Numerical control multifunctional automatic sewing machine and template |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110445063.4A Division CN102517805B (en) | 2011-12-27 | 2011-12-27 | Numerical control multifunctional automatic sewing machine and template |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103911771A CN103911771A (en) | 2014-07-09 |
| CN103911771B true CN103911771B (en) | 2016-05-11 |
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Family Applications (4)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410116297.8A Expired - Fee Related CN103850059B (en) | 2011-12-27 | 2011-12-27 | The sewing template roller grasping drive unit of digitally controlled multifunctional automatic sewing machine |
| CN201110445063.4A Active CN102517805B (en) | 2011-12-27 | 2011-12-27 | Numerical control multifunctional automatic sewing machine and template |
| CN201410116264.3A Expired - Fee Related CN103911772B (en) | 2011-12-27 | 2011-12-27 | Sewing apperance plate and the sewing machine thereof of digitally controlled multifunctional automatic sewing machine |
| CN201410116275.1A Expired - Fee Related CN103911771B (en) | 2011-12-27 | 2011-12-27 | A kind of digitally controlled multifunctional automatic sewing machine and control method thereof |
Family Applications Before (3)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410116297.8A Expired - Fee Related CN103850059B (en) | 2011-12-27 | 2011-12-27 | The sewing template roller grasping drive unit of digitally controlled multifunctional automatic sewing machine |
| CN201110445063.4A Active CN102517805B (en) | 2011-12-27 | 2011-12-27 | Numerical control multifunctional automatic sewing machine and template |
| CN201410116264.3A Expired - Fee Related CN103911772B (en) | 2011-12-27 | 2011-12-27 | Sewing apperance plate and the sewing machine thereof of digitally controlled multifunctional automatic sewing machine |
Country Status (2)
| Country | Link |
|---|---|
| CN (4) | CN103850059B (en) |
| WO (1) | WO2013097555A1 (en) |
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| CN103850059B (en) * | 2011-12-27 | 2016-05-11 | 苏运松 | The sewing template roller grasping drive unit of digitally controlled multifunctional automatic sewing machine |
| CN103015054B (en) * | 2012-12-13 | 2014-05-14 | 张兴年 | Irregular-curve fabric stitching device |
| CN103397484B (en) * | 2013-08-24 | 2015-02-04 | 浙江中捷缝纫科技有限公司 | Template transmission mechanism for template-transporting sewing machine |
| CN103757828B (en) * | 2014-01-22 | 2016-01-20 | 浙江博特缝纫机有限公司 | A kind of template transmission mechanism of template sewing machine |
| CN105297292B (en) * | 2014-06-11 | 2018-07-03 | 欧利速精密工业股份有限公司 | With reference to the computer-controlled sewing machine alignment system and its localization method of processing unit (plant) |
| CN104452114B (en) * | 2014-11-14 | 2023-05-16 | 合肥奥瑞数控科技有限公司 | Template sewing machine |
| CN104562455B (en) * | 2014-12-31 | 2018-04-03 | 佛山市固高自动化技术有限公司 | A kind of template sewing machine control system and its control method |
| CN105200673B (en) * | 2015-11-02 | 2018-03-09 | 浙江乐佳机电有限公司 | A kind of Full-automatic multi-head template sewing machine head |
| CN105568568A (en) * | 2016-03-10 | 2016-05-11 | 台州朗进缝纫机电有限公司 | Automatic elastic sewing machine |
| BR112018073307A2 (en) * | 2016-05-13 | 2019-02-26 | Derim S R L | Sewing machine |
| CN108460728B (en) * | 2017-02-17 | 2022-05-31 | 北京大豪科技股份有限公司 | Automatic template correction method and device |
| CN108315880A (en) * | 2018-01-30 | 2018-07-24 | 佛山伊贝尔科技有限公司 | A kind of robot and template sewing machine automatic system |
| CN108691105A (en) * | 2018-07-06 | 2018-10-23 | 宁波舒普机电股份有限公司 | A kind of pattern sewing machine of automatic realization sewing end point setting |
| CN109468753A (en) * | 2018-11-08 | 2019-03-15 | 苏州澳拓美盛自动化设备有限公司 | Belt feeder automated sewing work station |
| CN110485063B (en) * | 2019-08-21 | 2021-06-25 | 宁波易高智能装备有限公司 | Diversified peripheral sewing press-fit equipment |
| CN114411341B (en) * | 2022-01-26 | 2022-08-02 | 卡拉库立传动科技(台州)有限公司 | Automatic gathering operation method of sewing machine and sewing machine |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN103850059B (en) | 2016-05-11 |
| CN103850059A (en) | 2014-06-11 |
| CN103911772A (en) | 2014-07-09 |
| WO2013097555A1 (en) | 2013-07-04 |
| CN102517805B (en) | 2014-03-05 |
| CN103911771A (en) | 2014-07-09 |
| CN103911772B (en) | 2016-05-11 |
| CN102517805A (en) | 2012-06-27 |
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Effective date of registration: 20161008 Address after: 518000, Shenzhen, Guangdong province Baoan District Shiyan Pine Road 2077, early into the industrial zone 7 Patentee after: Shenzhen 909 automatic sewing equipment Co.,Ltd. Address before: 518100, Shenzhen, Guangdong province Baoan District Shiyan street, Pine Road, early into the Industrial Park seven Patentee before: Su Yunsong |
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