CN101775712B - Multifunctional digital control sewing machine for feeding by clamping cloth sheets through template - Google Patents

Multifunctional digital control sewing machine for feeding by clamping cloth sheets through template Download PDF

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Publication number
CN101775712B
CN101775712B CN 200910189158 CN200910189158A CN101775712B CN 101775712 B CN101775712 B CN 101775712B CN 200910189158 CN200910189158 CN 200910189158 CN 200910189158 A CN200910189158 A CN 200910189158A CN 101775712 B CN101775712 B CN 101775712B
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sewing
sewing machine
template
feeding
digital control
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CN 200910189158
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CN101775712A (en
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苏运松
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Abstract

The invention discloses a multifunctional digital control sewing machine for feeding by clamping cloth sheets through a template, which comprises X and Y moving devices, a template automatic clamping mechanism device, a sewing template, a stippling marking device, a rotary core sleeve need board device, a sewing operation wood table board, a Z axial rotary speed regulation device, an electric cabinet, an electric control system and a sewing digital control programming system, a simply-modified common computer flat sewing machine head (7), a control system and a stander (15). The multifunctional digital control sewing machine for feeding by clamping the cloth sheets through the template has the advantages of low cost, simple structure, simple operation, and greatly improved production efficiency and product quality.

Description

Multifunctional digital control sewing machine for feeding by clamping cloth sheets through template
Technical field
The present invention relates to a kind of multifunctional digital control sewing machine for feeding by clamping cloth sheets through template.
Background technology
At present in the apparel manufacture enterprise, when the sewing clothing parts, substantially all be the flat sewing machine sewn by hand garment elements that uses function singleness, because sewn by hand stitching, need operator's eye, hand, the pin height cooperates, technical merit to the operator is had relatively high expectations, and need to send in addition the technical staff to draw assembly mark for rear operation, the particularly circular arc of the high-grade clothing of some high-quality requirements and oblique line position stitching, technical merit to the operator requires higher, and labour intensity is large, and production efficiency is low, and the stitching that manual operations is made is not straight, needle gage grade of uneven density and other bad yield rates that causes are not high.Therefore, the multiplex (MUX) can sewing device and the technical matters institute that is the clothing industry expect.The present invention has overcome above deficiency, the many specifications kind cross flow one on production line that is particularly suitable for high-grade clothing is made, with the mobile mode of production of single products that realizes the lean manufacture, but the extendable members of the various clothes of automatic sewing, can be that rear assembly process and embroidery operation point draw assembling and position embroidery mark automatically when making, can make monochromatic literal and figure.
Summary of the invention
For addressing the above problem, the object of the present invention is to provide a kind of many specifications kind cross flow one on production line of suitable high-grade clothing to make, with the mobile mode of production of single products that realizes the lean manufacture, but the extendable members of the various clothes of automatic sewing, can be that rear assembly process and embroidery operation point draw assembling and position embroidery mark automatically when making, can make monochromatic literal and the multifunctional digital control sewing machine for feeding by clamping cloth sheets through template of figure.
The present invention is achieved in that described multifunctional digital control sewing machine for feeding by clamping cloth sheets through template, comprises X, Y telecontrol equipment; Apperance plate automatic clamping mechanism device; Sewing apperance plate; Strokes and dots mark device; Rotary core topping bar device; Sewing operation wood platen; The Z axis rotating speed regulating device fro; Electric cabinet, electric control system and sewing NC Programming System, computer plane head of sewing machine and control system thereof (the present invention does not comprise common computer plane Sewing machines and the control system thereof of not changing) and frame.
The present invention is with low cost, simple for structure, simple to operate, production efficiency and product quality can significantly improve.
Description of drawings
Fig. 1 is the global wiring figure of structure of the present invention.
Fig. 2 is X of the present invention, Y telecontrol equipment structure chart
Fig. 3 is apperance plate automatic clamping mechanism structure drawing of device of the present invention.
Fig. 4 is the present invention's apperance composition that hardens of sewing.
Fig. 5 is the present invention's mark structure drawing of device of pointing with the finger or gesticulate.
Fig. 6 is rotary core topping bar structure drawing of device of the present invention.
Fig. 7 is sewing operation wood platen structure figure of the present invention.
Fig. 8 is Z axis rotating speed regulating device fro structure chart of the present invention.
Fig. 9 is electric cabinet structure figure of the present invention.
Figure 10 is programming of the present invention and control system schematic diagram.
Figure 11 is the present invention's CAD software graphic processing method procedure chart.
Figure 12 is the present invention's Numerical Control Programming Software programmed method procedure chart of sewing.
Figure 13 work implementation procedure of the present invention figure.
Among the figure, 1, X, Y telecontrol equipment, 2, apperance plate automatic clamping mechanism device, 3 sewing apperance plates, 4, strokes and dots mark device, 5, sewing-machine foot, 6, rotary core topping bar device, 7, head of sewing machine, 8, the machine spindle position sensor, 9, machine spindle hand runner, 10, table top film key switch, 11, apperance plate numbering identification sensor, 12, sewing operation wood platen, 13, electric cabinet, 14, the handheld operation display, 15, frame, 16, the sewing thread line-breakage sensor; 101, X, Y telecontrol equipment stainless steel outer cover, 102, X, Y telecontrol equipment base plate, 103, Y-direction gear, 104, Y-direction tooth bar, 105, the Y-direction guide rail sliding plate, 106, X-direction directive wheel, pinion stand, 107, X is to directive wheel, 108, X-direction gear, 109, X-direction line slideway tooth bar, 110, the Y-direction motor mounting plate,, 111, Y-direction line slideway, 112, Y directional rolling body, 113, the Y-direction motor, 114, template-driven is dull and stereotyped, 115, X-direction gear shaft, 116, the dull and stereotyped support roller of template-driven, 117, X, Y be to the movement position sensor, 118, the X-direction motor; 201, moving clamp jaw, 202, drive link, 203, opening/closing lever, 204, unclamp link stopper, 205, the tension force back-moving spring, 206, decide clamp jaw; 301, sewing thread trace groove, 302, the shape of sewing fabric sheet sign, 303, some mark hole, 304, draw the mark hole, 305, sewing process numbering identification sheet metal, 306, locating dowel, 307, high tenacity, high viscosity adhesive tape; 401, strokes and dots pen nib, 402, pen centering stop collar, 403, the stainless steel guide thimble, 404, the electromagnet fixed cover, 405,24V low-voltage direct electromagnet, 406, pen clamping sleeve, 407, back-moving spring, 408, overcoat, 409, strokes and dots pen, 410, upper mount pad, 411, lower mount pad, 412, the stainless steel guide thimble plug of starting writing; 501, conehead heart cover, 502, metal D shape is dull and stereotyped, 503, band boss shape bearing; 601, template numbering identification sensor installing hole, 602, screw hole, 603, sewing thread support installing hole, 604, the head of sewing machine installing hole, 605, film key switch installing hole; 701, stepper motor, 702, the stepper motor installing plate, 703, the stepper motor origin switch, 704, eccentric wheel, 705, back-moving spring, 706, speed control rod, 707, the Sewing machines speed regulator forms; 801, power switch, 802, handheld operation display serial ports, 803, the USB flash disk interface, 804, the computer USB connector, 805, X, the y-axis stepper motor driver, 806, central authorities' motion controller, 807, the Z axis stepper motor driver, 808, the Z axis rotating speed regulating device fro, 809, the time relay, 810, miniature intermediate relay, 811,24V, the 36V Switching Power Supply, 812, the Sewing machines controller, 813, the servo motor for sewing machine driver, 814, solid-state relay, 815, film key switch and apperance plate numbering identification sensor serial ports, 816, the head of sewing machine serial ports, 817, X-axis stepper motor serial ports, 818, the y-axis stepper motor serial ports.
The specific embodiment
Described multifunctional digital control sewing machine for feeding by clamping cloth sheets through template is seen Fig. 1, by comprising X, Y telecontrol equipment (Fig. 2); Apperance plate automatic clamping mechanism device (Fig. 3); Sewing apperance plate (Fig. 4); Strokes and dots mark device (Fig. 5); Rotary core topping bar device (Fig. 6); Sewing operation wood platen (Fig. 7); Z axis rotating speed regulating device fro (Fig. 8); Electric cabinet (Fig. 9), electric control system and sewing NC Programming System (Figure 10), common computer plane head of sewing machine (Fig. 1) 7 after simplifying repacking and control system 812 thereof (the present invention does not comprise common computer plane Sewing machines and the control system thereof of not changing) and frame (Fig. 1) 15.
Described X, the Y telecontrol equipment is by X-direction motor (118), Y-direction motor (113), X, Y-axis movement position sensor (117), X-direction line slideway tooth bar (109), Y-direction line slideway (111), X-direction gear (108), Y-direction gear (103), Y-direction tooth bar (104), template-driven dull and stereotyped (114), Y-direction motor mounting plate (110), template automatic clamping mechanism device (Fig. 3) forms, described X, the Y telecontrol equipment is with being screwed on the frame 15 described X, the Y telecontrol equipment passes through respectively X-direction serial ports 817 in the electric cabinet system with cable, Y-direction serial ports 818 and X, y-axis motor driver 805 connects.
Described apperance plate automatic clamping mechanism device (Fig. 3) by opening/closing lever 203, moving clamp jaw 201, decide clamp jaw 206, tension force back-moving spring 205, unclamp link stopper 204, drive link forms 202, described apperance plate automatic clamping mechanism device is generally installed 2 to 5 groups according to the size of " multifunctional digital control sewing machine for feeding by clamping cloth sheets through template " type, and described apperance plate automatic clamping mechanism device is screwed on the exercise stress 114.
Described strokes and dots mark device (Fig. 5) is by upper mount pad 410, and lower mount pad 411, overcoat 408,24V low-voltage direct electromagnet 405, electromagnet fixed cover 404, stainless steel guide thimble 403, strokes and dots pen 409, strokes and dots pen centering stop collar 402, pen clamping sleeve 406, back-moving spring 407 form; Described strokes and dots mark device is screwed on the head end cover, and described strokes and dots mark device is connected with relay 814 in the electric cabinet system with cable.
Described sewing apperance plate is made by 2 layers or above film or hardboard, have sewing thread trace groove 301 on the sewing apperance plate, point mark hole 304 and picture mark hole 303, sewing apperance plate is marked with the shape 302 of sewing fabric sheet, the relevant sewing message identification of color and position, on the sewing apperance plate locating dowel 306 that is connected with template automatic clamping mechanism device is installed, sewing process numbering identification sheet metal 305 is installed on the sewing apperance plate, described 2 layers or above film or hardboard are by high tenacity, the high viscosity adhesive tape is done chain connection, and described sewing apperance plate is by the moving clamp jaw 201 of locating dowel 306 with template automatic clamping mechanism device, deciding clamp jaw 206 connects;
Described rotary core topping bar device (Fig. 6) is comprised of metal D shape flat board 502, band boss shape bearing 503 and conehead heart cover 501; Described rotary core topping bar device is connected with sewing machine head base plate face by screw;
Described sewing operation wood platen (Fig. 7) has head of sewing machine installing hole 604, have the screw hole 602 that is connected with electric cabinet and frame, have, sewing thread support installing hole 603, have film key switch installing hole 605, have apperance plate numbering identification sensor installing hole 601, the wooden platen of described sewing operation is connected with frame 14 by screw.
Described Z axis rotating speed regulating device fro (Fig. 8) is by stepper motor 701, eccentric wheel 702, speed control rod 703, be comprised of stepper motor installing plate 704, back-moving spring 705, Sewing machines speed regulator 706, stepper motor origin switch 707, described Z axis rotating speed regulating device fro is installed in the electric cabinet, see that (Fig. 9) described Z axis rotating speed regulating device fro is installed in the electric cabinet with screw, described Z axis rotating speed regulating device fro is connected with relay 814, sewing machine head controller 812, Z axis stepper motor driver 807 in cable and the electric cabinet system.
Described electric cabinet (Fig. 8) and control system (Figure 10) are by handheld operation display (Fig. 1) 14, table top film key switch (Fig. 1) 10, apperance plate numbering identification sensor (Fig. 1) 11, machine spindle position sensor (Fig. 1) 8, central authorities' motion controller 806, X, y-axis stepper motor driver 805, servo motor for sewing machine driver 813, Sewing machines controller 812, Z axis stepper motor driver 807, head of sewing machine motor Z axis rotating speed regulating device fro 808,24V, 46V Switching Power Supply 811, the time relay 809, miniature intermediate relay 810, solid-state relay 814 compositions such as grade, described handheld operation display (Fig. 1) 14 is connected with electric cabinet serial ports 802 by cable, described table top film key switch (Fig. 1) 10 is connected with electric cabinet serial ports 815 by cable, described apperance plate numbering identification sensor (Fig. 1) 11 is connected with electric cabinet serial ports 815 by cable, described electric cabinet and control system are connected with frame 15 by screw.
Described multifunctional digital control sewing machine for feeding by clamping cloth sheets through template is carried out the sewing operation program of sewing Numerical Control Programming Software establishment by central controller in the electric appliance box, central controller 806 is finished sewing operation by sewing operation programme-control X, Y telecontrol equipment (Fig. 2), Z axis rotating speed regulating device fro (Fig. 8), sewing machine head controller 812,813, the co-operating of strokes and dots mark device (Fig. 5).
Described controller system arranges job parameter by handheld operation display (Fig. 1) 14, and the handheld operation display can call sewing process, the operation such as start, stops.
Apperance plate numbering identification sensor (Fig. 1) 11 and the identification sheet metal 305 sewing apperance plate on of described controller system by operating table surface reads respectively and calls the sewing operation program of the sewing Numerical Control Programming Software establishment that the controller system internal memory prestores.
Apperance plate numbering identification sensor (Fig. 1) 11 and the identification sheet metal 305 sewing apperance plate on of described controller system support by operating table surface automatically identified 5 different sewing operation programs and intersected in a period of time and make operation.
Described controller system is carried out the operations such as startup, time-out by table top film key switch (Fig. 1) 10.
Described controller system can be used handheld operation display (Fig. 1) 14, and operation driving X, Y telecontrol equipment (Fig. 2) read plane coordinates track and the strokes and dots mark plane coordinates track of the suture on " pattern tissue plate " and realize pressing the manually collection programming on machine of pattern tissue plate.
Described controller system works alone does not need computer online, and controller system connects computer swap data file by USB flash disk 803 or USB interface 804.
Described computer sewing programming software is that a stand alone software does not need to install, and can directly use.
The setting of described stand alone software application drawing layer made operating rate, withdrawal of needle sewing point, back stitching sewing point, the setting of sewing end point by the different colours layer.Auxiliary movement that can be by inserting acquiescence carry out collective to the sewing thread trace of output and strokes and dots mark and arrange, and also can be at the operational processes interface a certain initial or end point be revised separately setting.Sewing thread trace and strokes and dots mark order and direction can change by the ordering of figure layer, figure, and figure layer and figure be their job orders when exporting of the ordering decision in their tabulations respectively, below having precedence over above coming in tabulation.Choose figure layer or figure can change its ordering in tabulation by " on move " or " moving down ".
The work implementation method of multifunctional digital control sewing machine for feeding by clamping cloth sheets through template is seen Figure 13.
Although described by reference to the accompanying drawings embodiments of the present invention; but the various distortion that those skilled in the art can make within claims or modification reach take the present invention as the basis; function is used in increase; in being applied to the sewing operation manufacture process other expands application; as long as be no more than the described protection domain of claim of the present invention, all should be within protection scope of the present invention.

Claims (8)

1. multifunctional digital control sewing machine for feeding by clamping cloth sheets through template, it is characterized in that: it comprises X, Y telecontrol equipment; Apperance plate automatic clamping mechanism device; Sewing apperance plate; Strokes and dots mark device; Rotary core topping bar device; Sewing operation wood platen; The Z axis rotating speed regulating device fro; Electric cabinet, electric control system and sewing NC Programming System, computer plane head of sewing machine (7) and control system and frame (15); Described rotary core topping bar device is comprised of metal D shape dull and stereotyped (502), band boss shape bearing (503) and conehead heart cover (501); Described Z axis rotating speed regulating device fro is by stepper motor (701), eccentric wheel (702), speed control rod (703), be comprised of stepper motor installing plate (704), back-moving spring (705), Sewing machines speed regulator (706), stepper motor origin switch (707); Described X, Y telecontrol equipment are screwed on the frame (15), and described X, Y telecontrol equipment are connected with X, y-axis stepper motor driver (805) after passing X-direction serial ports (817) in the electric cabinet system, Y-direction serial ports (818) with cable respectively; Described apperance plate automatic clamping mechanism device is screwed on the template-driven dull and stereotyped (114) in X, the Y telecontrol equipment; Described strokes and dots mark device is screwed on the head of sewing machine end cover, and described strokes and dots mark device is connected with electric cabinet system internal solid relay (814) with cable; Described sewing apperance plate by the moving clamp jaw (201) of locating dowel (306) and apperance plate automatic clamping mechanism device, decide clamp jaw (206) and be connected; Described rotary core topping bar device is connected with sewing machine head base plate face by screw; Described sewing operation wood platen is connected with frame (15) by screw; Described Z axis rotating speed regulating device fro is installed in the electric cabinet with screw, and described Z axis rotating speed regulating device fro is connected with electric cabinet system internal solid relay (814), sewing machine head controller (812), Z axis stepper motor driver (807) with cable; Described electric cabinet and electric control system are connected with frame (15) by screw.
2. multifunctional digital control sewing machine for feeding by clamping cloth sheets through template according to claim 1, it is characterized in that: X, the Y telecontrol equipment is by X-direction motor (118), Y-direction motor (113), X, Y-direction movement position sensor (117), X-direction line slideway tooth bar (109), Y-direction line slideway (111), X-direction gear (108), Y-direction gear (103), Y-direction tooth bar (104), template-driven dull and stereotyped (114), Y-direction motor mounting plate (110), apperance plate automatic clamping mechanism installation composition, described X, the Y telecontrol equipment passes X-direction serial ports (817) in the electric cabinet system with cable respectively, behind the Y-direction serial ports (818) and X, y-axis stepper motor driver (805) connects.
3. multifunctional digital control sewing machine for feeding by clamping cloth sheets through template according to claim 1, it is characterized in that: described sewing apperance plate is made by the film more than 2 layers or hardboard, have sewing thread trace groove (301) on the sewing apperance plate, point mark hole (304) and picture mark hole (303), sewing apperance plate is marked with the shape (302) of sewing fabric sheet, the relevant sewing message identification of color and position, on the sewing apperance plate locating dowel (306) that is connected with apperance plate automatic clamping mechanism device is installed, sewing process numbering identification sheet metal (305) is installed on the sewing apperance plate, described more than 2 layers film or hardboard by high tenacity, the high viscosity adhesive tape is done chain connection.
4. multifunctional digital control sewing machine for feeding by clamping cloth sheets through template according to claim 1, it is characterized in that: described strokes and dots mark device is by upper mount pad (410), and lower mount pad (414), overcoat (408), 24V low-voltage direct electromagnet (405), electromagnet fixed cover (404), stainless steel guide thimble (403), strokes and dots pen (409), strokes and dots pen centering stop collar (402), pen clamping sleeve (406), back-moving spring (407) form.
5. multifunctional digital control sewing machine for feeding by clamping cloth sheets through template according to claim 1, it is characterized in that: described electric cabinet and electric control system are by handheld operation display (14), table top film key switch (10), apperance plate numbering identification sensor (11), machine spindle position sensor (8), central authorities' motion controller (806), X, y-axis stepper motor driver (805), servo motor for sewing machine driver (813), sewing machine head controller (812), Z axis stepper motor driver (807), head of sewing machine motor Z axis rotating speed regulating device fro (808), Switching Power Supply (811), the time relay (809), miniature intermediate relay (810), solid-state relay (814) forms, described handheld operation display (14) is connected with handheld operation display serial ports (802) by cable, and described table top film key switch (10) is connected identification sensor serial ports (815) by cable and film key switch and is connected with the apperance plate, described apperance plate numbering identification sensor (11) is connected identification sensor serial ports (815) by cable and film key switch and is connected with the apperance plate, described electric cabinet and electric control system are connected with frame (15) by screw.
6. multifunctional digital control sewing machine for feeding by clamping cloth sheets through template according to claim 1, it is characterized in that: described multifunctional digital control sewing machine for feeding by clamping cloth sheets through template is carried out the sewing operation program of sewing Numerical Control Programming Software establishment by central controller in the electric cabinet, and central motion controller (806) is finished sewing operation by sewing operation programme-control X, Y telecontrol equipment, Z axis rotating speed regulating device fro, sewing machine head controller (812), the co-operating of strokes and dots mark device.
7. multifunctional digital control sewing machine for feeding by clamping cloth sheets through template according to claim 1 is characterized in that: apperance plate numbering identification sensor (11) and the identification sheet metal (305) sewing apperance plate on of described electric control system by operating table surface reads respectively and calls the sewing operation program that sewing Numerical Control Programming Software that the controller system internal memory prestores is worked out.
8. multifunctional digital control sewing machine for feeding by clamping cloth sheets through template according to claim 1, it is characterized in that: described sewing NC Programming System is a stand alone software, and the application drawing layer setting of described stand alone software made operating rate, withdrawal of needle sewing point, back stitching sewing point, the setting of sewing end point by the different colours layer; By the auxiliary movement that inserts acquiescence the sewing thread trace of exporting being carried out collective with the strokes and dots mark arranges; Sewing thread trace and strokes and dots mark order and direction can change by the ordering of figure layer, figure, and figure layer and figure be their job orders when exporting of the ordering decision in their tabulations respectively, below having precedence over above coming in tabulation; Choose figure layer or figure can change its ordering in tabulation by " on move " or " moving down ".
CN 200910189158 2009-12-21 2009-12-21 Multifunctional digital control sewing machine for feeding by clamping cloth sheets through template Expired - Fee Related CN101775712B (en)

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