CN103911772B - Sewing apperance plate and the sewing machine thereof of digitally controlled multifunctional automatic sewing machine - Google Patents
Sewing apperance plate and the sewing machine thereof of digitally controlled multifunctional automatic sewing machine Download PDFInfo
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- CN103911772B CN103911772B CN201410116264.3A CN201410116264A CN103911772B CN 103911772 B CN103911772 B CN 103911772B CN 201410116264 A CN201410116264 A CN 201410116264A CN 103911772 B CN103911772 B CN 103911772B
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B21/00—Sewing machines with devices for automatically controlling movement of work-carrier relative to stitch-forming mechanism in order to obtain particular configuration of seam, e.g. programme-controlled for sewing collars, for attaching pockets
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Abstract
The present patent application is divisional application, and original bill application number is 201110445063.4. The present invention relates to disclose a kind of sewing apperance plate and sewing machine thereof of digitally controlled multifunctional automatic sewing machine of being combined with Numeric Control Technology, comprised sewing template roller grasping drive unit; X, Y telecontrol equipment, strokes and dots mark device, electric cabinet and control system, sewing device etc.; Described frame connects a horizontal board, described board upper surface is fixed sewing device, described sewing template roller grasping drive unit is positioned at board lower surface and some is positioned at board upper surface through board, below described sewing template roller grasping drive unit, be connected with X, Y telecontrol equipment, described sewing device sewing machine head place is provided with strokes and dots mark device; Described electric cabinet and control system are connected with frame by screw. The present invention is with low cost, simple for structure, simple to operate, production efficiency and product quality can significantly improve.
Description
The application be that December 27, application number in 2011 are 201110445063.4 the applying date, denomination of invention is for " numerical control is manyFunction automatic sewing machine and apperance plate " the divisional application of application for a patent for invention.
According to the 15 section of digitally controlled multifunctional automatic sewing to 26 sections of records of " summary of the invention " part in former descriptionThe sewing apperance plate of machine, and comprise and directly beyond all doubt the obtaining of technical scheme that does not comprise " sewing template whirligig "There is sewing template spinfunction, while making to sew back and forth, stitching is consistent, and realization is particularly suitable for high-grade clothing, leatherware caseMany specifications kind cross flow one on production line of bag, leather shoes is made, to realize the mobile life of single products of lean manufactureProduct mode, can the various clothes of automatic sewing, the extendable members of leatherware case and bag, leather shoes, can in the time making, be automatically rear operation andEmbroidery operation point draws assembling and position embroidery mark, can make the new technical problem of monochromatic word and figure and propose separatelyThe divisional application of two technical schemes.
Technical field
The present invention relates to a kind of sewing machine, especially a kind of sewing mould of digitally controlled multifunctional automatic sewing machine of being combined with Numeric Control TechnologyModel and sewing machine thereof.
Background technology
In clothes, leatherware case and bag, leather shoes manufacturing enterprise, in the time making parts, be substantially all the flush joint that uses function singleness at presentDriver's work sewing clothing parts, due to sewn by hand stitching, need operator's eye, hand, pin height to coordinate, to operator's skillArt level is had relatively high expectations, and needs to send in addition technical staff to draw assembly mark for rear operation, and particularly some high-quality requireThe circular arc of high-grade clothing, leatherware case and bag, leather shoes and oblique line position stitching, higher to operator's technical merit requirement, and workIntensity is large, and production efficiency is low, and the stitching that manual operations is made is straight, needle gage is of uneven density etc. and other badly cause yield rate notHeight, and pattern sewing machine function singleness, stitching is inconsistent while sewing back and forth, sewing breadth is long-pending little. Therefore, the sewing device of multiplex's energyExpect with the institute that technical matters is clothing industry.
Summary of the invention
For addressing the above problem, the object of the present invention is to provide many specifications of a kind of applicable high-grade clothing, leatherware case and bag, leather shoesKind cross flow one on production line is made, to realize the mobile mode of production of single products of lean manufacture, and can automated sewingMake the extendable members of various clothes, leatherware case and bag, leather shoes, can be rear assembly process and embroidery operation strokes and dots automatically in the time makingUpper assembling and position embroidery mark, can make the digitally controlled multifunctional automatic sewing machine of monochromatic word and figure.
The present invention is achieved in that described digitally controlled multifunctional automatic sewing machine, comprises sewing template roller grasping drive unit;X, Y telecontrol equipment, sewing template whirligig, strokes and dots mark device, electric cabinet and control system, sewing device, frame,Board.
Described frame connects a horizontal board, and described board upper surface is fixed sewing device, and described sewing masterplate whirligig is fixedIn sewing device one side, described sewing template roller grasping drive unit is positioned at board lower surface and some is positioned at through boardBoard upper surface, is connected with X, Y telecontrol equipment, described sewing device below described sewing template roller grasping drive unitSewing machine head place is provided with strokes and dots mark device. Described electric cabinet and control system are connected with frame by screw. Sewing apperance plate is putBe placed on board upper surface.
Below technical scheme of the present invention is further elaborated:
Described sewing template roller grasping drive unit comprises: template pinch roller arm, template pinch roller, template X are to driven wheel, XDrive to leave behind cylinder, Y-direction driving rack, the sewing template clamping of travelling gear, Y-direction line of motion bearing, template pinch roller armLeave behind bar, template pinch roller arm of device support, template pinch roller arm left behind bar linear bearing, X to drive splines countershaft;
In described sewing template grasping drive unit support, be fixed with the template pinch roller arm cylinder of leaving behind, the described template pinch roller arm gas of leaving behindCylinder connects the template pinch roller arm bar of leaving behind, and this bar of leaving behind connects template pinch roller arm, and described pinch roller arm two ends are fixed with template pinch roller, instituteState in template grasping drive unit support and also have template X to driven wheel, X to travelling gear, Y-direction line of motion bearing, YTo driving rack; Described template X is to driven wheel, X to the nested cooperation of travelling gear.
Described X, Y telecontrol equipment comprise: straight line optical axis guide rail front shoe, straight line optical axis guide rail, X, Y telecontrol equipment support,X to drive splines secondary case, timing belt pulley, synchronous belt, X to stepper motor, Y-direction stepper motor, Y-direction travelling gear,Substrate; On described substrate surface, be fixed with X, Y telecontrol equipment support, described X, Y telecontrol equipment support top one side are fixedHave X to stepper motor, described X passes X to drive splines secondary case and Y-direction travelling gear to the horizontal drive shaft of stepper motor.Fix Y-direction stepper motor, described Y-direction stepper motor at X, the fixing X of Y telecontrol equipment support to the adjacent side of stepper motorDrive timing belt pulley to rotate by synchronous belt. Described substrate is also provided with the straight line optical axis guide rail front shoe perpendicular to plate face,On described fixed head, for supporting one end of straight line optical axis guide rail, the other end of described straight line optical axis guide rail is fixed on X, Y motionOn device support, keep described straight line optical axis guide rail parallel with substrate surface.
Described sewing template grasping drive unit is by the straight line optical axis guide rail on Y-direction line of motion bearing and X, Y telecontrol equipmentBe slidably socketed on X, Y telecontrol equipment, described sewing template grasping drive unit by X to drive splines countershaft and X, YSpline secondary case on telecontrol equipment is slidably socketed transmits X to motion moment of torsion.
Described sewing template whirligig comprises: rotary step motor, gear train, D shape rotating shaft, rotating push rod, rotation dressPut pedestal, rotating shaft upper and lower air cylinders; Described D shape rotating shaft one end is through rotating push rod, and the other end connects rotating shaft upper and lower air cylinders,Described rotary step motor rotates by gear set drive D shape rotating shaft, and therefore D shape rotating shaft just need be fixedly connected with in gear trainA gear, described whirligig pedestal is by fixed thereon to rotary step motor, D shape rotating shaft.
Described template whirligig is fixed on sewing machine head head by screw, the described gentle pipe of cable and automatically controlled for template whirligigCase and control system connect.
Described strokes and dots mark device comprises: strokes and dots mark cylinder, pen clip, strokes and dots pen, guide post, mount pad; Described strokes and dotsMark cylinder is fixedly connected with mount pad, and guide post and pen clip are also housed on described mount pad, and described pen clip is fixed strokes and dots pen.
Described strokes and dots mark device is screwed in head end cover, tracheae and electric cabinet and control for described strokes and dots mark deviceSystem processed connects.
Described sewing device comprises: head of sewing machine (601), press button (602), secondary presser feet (603), industrial servo motor (604);Described head of sewing machine is fixedly connected with industrial servo motor. Described sewing device is by screw (605) and X, Y telecontrol equipment (106)Substrate (310) connects.
Described electric cabinet and control system comprise: apperance plate numbering identification sensor (101), operation display (701), central authorities' motionController (702), X, Y, Z axis stepper motor driver (703), sewing machine head motor servo driver (704), relay (705),Switching Power Supply (706), terminal plate (707); Described operation display (701) by cable be connected with electric cabinet terminal plate (707), described inTemplate numbering identification sensor (101) is connected with electric cabinet terminal plate (707) by cable.
Described sewing apperance plate is made by two-layer or multifilm or hardboard, and two-layer or multifilm or hardboard are usedThe soft one side adhesive tape of fabricbase does hinge bonding, and on sewing apperance plate, have sewing thread trace groove, some mark hole and draw mark hole,Sewing apperance plate is marked with the relevant sewing message identification of shape, color and the position of sewing fabric (skin) sheet, on sewing apperance plate, pacifiesThe gib block and the tooth bar that are connected with sewing template grasping drive unit are housed, the identification of sewing process numbering is installed on sewing apperance plateSheet metal, described sewing apperance plate is by the template pinch roller of gib block and tooth bar and sewing template grasping drive unit, and template X is to drivingMoving gear connects.
Described digitally controlled multifunctional automatic sewing machine is carried out sewing numerical control by central motion controller in electric control box and control system and is compiledThe sewing operation program of journey software programming, central motion controller is pressed sewing operation programme-control template grasping drive unit; X, YTelecontrol equipment, sewing template whirligig, strokes and dots mark device, sewing device, secondary presser feet co-operating completes Multifunctional sewingOperation.
Described electric control box and control system arrange job parameter by operation display, operation display can call sewing process,The operation such as start, stop.
Control method of the present invention is as follows:
Described controller system is by the identification gold on apperance plate numbering identification sensor and the sewing apperance plate of operating table surfaceBelong to the sewing operation program that sheet read respectively and called the sewing Numerical Control Programming Software establishment prestoring in controller system.
Described controller system support is by the knowledge on apperance plate numbering identification sensor (101) and the sewing apperance plate of operating table surfaceOther sheet metal automatically 15 different sewing operation programs of identification intersects in a period of time and makes operation.
Described controller system is carried out the operations such as startup, time-out by the press button on head.
Described controller system available action display, drives template grasping drive unit by central motion controller; X, YTelecontrol equipment operation is read plane coordinates track and the strokes and dots mark plane coordinates track of the sewing thread on sewing apperance plate and is realized by seamThe apperance of threading plate manually gathers programming on machine.
Described controller system works alone does not need computer online, and controller system is by USB flash disk or USB interface and computer exchangeData file.
Described computer sewing programming software is that a stand alone software does not need to install, and can directly use.
Described computer sewing programming software can be supported the figure literary composition of the forms such as edi*, dxf*, dst*, dsb*, ai*, plt*, tzf*Part.
The setting of described stand alone software application drawing layer made operating rate, withdrawal of needle sewing point, back stitching seam by different colours layerThread point, sewing end point setting.
A sewing apperance plate for digitally controlled multifunctional automatic sewing machine, is characterized in that, described digitally controlled multifunctional automatic sewing machineSewing apperance plate is made by film described in two-layer or multilayer or described hardboard, two-layer or multifilm or hardboard useThe soft one side adhesive tape of fabricbase does hinge bonding, and on sewing apperance plate, have sewing thread trace groove, some mark hole and draw mark hole,Sewing apperance plate is marked with the relevant sewing message identification of shape, color and the position of making pieces of cloth or skin graft, on sewing apperance plateThe gib block and the tooth bar that are connected with the apperance plate grasping drive unit of sewing are installed, on sewing apperance plate, sewing process numbering are installedIdentification sheet metal.
The sewing apperance plate of described digitally controlled multifunctional automatic sewing machine is by the mould of gib block and tooth bar and sewing template grasping drive unitPlate pinch roller, template X connects to driven wheel.
Digitally controlled multifunctional automatic sewing machine in the sewing apperance plate of described digitally controlled multifunctional automatic sewing machine, is characterized in that, bagDraw together sewing apperance plate roller grasping drive unit (105); X, Y telecontrol equipment (106), strokes and dots mark device (103), electricityControl case and control system (109), sewing device (102), frame, board; Described frame connects a horizontal board, described machinePlatform upper surface is fixed sewing device, and described sewing apperance plate roller grasping drive unit is positioned at board lower surface and some passesBoard is positioned at board upper surface, is connected with X, Y telecontrol equipment, institute below described sewing apperance plate roller grasping drive unitState sewing device sewing machine head place and be provided with strokes and dots mark device; Described electric cabinet and control system are connected with frame by screw.
Digitally controlled multifunctional automatic sewing machine in the sewing apperance plate of described digitally controlled multifunctional automatic sewing machine, is characterized in that, bagDraw together sewing apperance plate roller grasping drive unit (105); X, Y telecontrol equipment (106), sewing apperance plate whirligig (104), pointDraw mark device (103), electric cabinet and control system (109), sewing device (102), frame, board; Described frame connects a waterFlat board, described board upper surface is fixed sewing device, and described sewing apperance plate whirligig is fixed on sewing device one side, instituteState that sewing apperance plate roller grasping drive unit is positioned at board lower surface and some is positioned at board upper surface through board, described inBelow sewing apperance plate roller grasping drive unit, be connected with X, Y telecontrol equipment, described sewing device sewing machine head place arrangesThere is strokes and dots mark device; Described electric cabinet and control system are connected with frame by screw.
Described sewing apperance plate roller grasping drive unit comprises: apperance plate pinch roller arm, apperance plate pinch roller, apperance plate X are to drivingGear, X are to travelling gear, Y-direction line of motion bearing, apperance plate pinch roller arm leave behind cylinder, Y-direction driving rack, sewing mouldLeave behind bar, apperance plate pinch roller arm of model grasping drive unit support, apperance plate pinch roller arm left behind bar linear bearing, X to transmission flowerKey countershaft;
In described sewing apperance plate grasping drive unit support, be fixed with the apperance plate pinch roller arm cylinder of leaving behind, described apperance plate pinch roller armThe cylinder connection mode model pinch roller arm of the leaving behind bar of leaving behind, this bar connection mode model pinch roller arm of leaving behind, described pinch roller arm two ends are fixed with mouldModel pinch roller, also has apperance plate X to driven wheel, X to travelling gear, Y-direction in described apperance plate grasping drive unit supportLine of motion bearing, Y-direction driving rack; Described apperance plate X is to driven wheel, X to the nested cooperation of travelling gear.
Described X, Y telecontrol equipment comprise: straight line optical axis guide rail front shoe, straight line optical axis guide rail, X, Y telecontrol equipment support,X to drive splines secondary case, timing belt pulley, synchronous belt, X to stepper motor, Y-direction stepper motor, Y-direction travelling gear,Substrate; On described substrate surface, be fixed with X, Y telecontrol equipment support, described X, Y telecontrol equipment support top one side are fixedHave X to stepper motor, described X passes X to drive splines secondary case and Y-direction travelling gear to the horizontal drive shaft of stepper motor;Fix Y-direction stepper motor, described Y-direction stepper motor at X, the fixing X of Y telecontrol equipment support to the adjacent side of stepper motorDrive timing belt pulley to rotate by synchronous belt; Described substrate is also provided with the straight line optical axis guide rail front shoe perpendicular to plate face,On described fixed head, for supporting one end of straight line optical axis guide rail, the other end of described straight line optical axis guide rail is fixed on X, Y motionOn device support, keep described straight line optical axis guide rail parallel with substrate surface.
Described sewing apperance plate grasping drive unit is led by the straight line optical axis on Y-direction line of motion bearing and X, Y telecontrol equipmentRail is slidably socketed on X, Y telecontrol equipment, described sewing apperance plate grasping drive unit by X to drive splines countershaft and X,Spline secondary case on Y telecontrol equipment is slidably socketed transmits X to motion moment of torsion.
Described sewing apperance plate whirligig comprises: rotary step motor, gear train, D shape rotating shaft, rotating push rod, rotationDevice pedestal, rotating shaft upper and lower air cylinders; Described D shape rotating shaft one end is through rotating push rod, and the other end connects rotating shaft gas up and downCylinder, described rotary step motor rotates by gear set drive D shape rotating shaft, and therefore D shape rotating shaft just need be fixedly connected with gearA gear in group, described whirligig pedestal is by fixed thereon to rotary step motor, D shape rotating shaft.
Described strokes and dots mark device comprises: strokes and dots mark cylinder, pen clip, strokes and dots pen, guide post, mount pad; Described strokes and dotsMark cylinder is fixedly connected with mount pad, and guide post and pen clip are also housed on described mount pad, and described pen clip is fixed strokes and dots pen.
Described sewing device comprises: head of sewing machine, press button, secondary presser feet, industrial servo motor; Described head of sewing machineBe fixedly connected with industrial servo motor.
Sewing thread trace and the strokes and dots mark of the auxiliary movement that can give tacit consent to by insertion to output carries out collective's setting, also can be in operation placeReason interface is carried out amendment separately to a certain initial or end point and is arranged. Sewing thread trace and strokes and dots mark order and direction can by figure layer,The sequence of figure changes, and figure layer and the figure job order when sequence in their lists determines that their are exported respectively, in listIn come and have precedence over above below. Choose figure layer or figure can change its sequence in list by " above moving " or " moving down ".
The present invention has overcome above deficiency, and the space of shown board is not subject to the restriction of table top, and sewing breadth is larger than former type;Have sewing template spinfunction, while making to sew back and forth, stitching is consistent. Be particularly suitable for high-grade clothing, leatherware case and bag, leather shoesMany specifications kind cross flow one on production line make, to realize the mobile mode of production of single products of lean manufacture,Can the various clothes of automatic sewing, the extendable members of leatherware case and bag, leather shoes, can in the time making, be rear operation and embroidery operation automaticallyPoint draws assembling and position embroidery mark, can make monochromatic word and figure.
The present invention is with low cost, simple for structure, simple to operate, production efficiency and product quality can significantly improve.
Brief description of the drawings
Fig. 1 is the overall structure front view of the embodiment of the present invention.
Fig. 2 is the overall structure side view of the embodiment of the present invention.
Fig. 3 is the overall structure top view of the embodiment of the present invention.
Fig. 4 is the sewing template grasping drive unit front view of the embodiment of the present invention.
Fig. 5 is the sewing template grasping drive unit side view of the embodiment of the present invention.
Fig. 6 is X, the Y telecontrol equipment front view of the embodiment of the present invention.
Fig. 7 is X, the Y telecontrol equipment side view of the embodiment of the present invention.
Fig. 8 is X, the Y telecontrol equipment top view of the embodiment of the present invention.
Fig. 9 is the sewing template whirligig front view of the embodiment of the present invention.
Figure 10 is the sewing template whirligig top view of the embodiment of the present invention.
Figure 11 is the strokes and dots mark structure drawing of device of the embodiment of the present invention.
Figure 12 is the sewing device front view of the embodiment of the present invention.
Figure 13 is the sewing device side view of the embodiment of the present invention.
Figure 14 is electric cabinet and the control system structure chart of the embodiment of the present invention.
Figure 15 is the sewing apperance front view of the embodiment of the present invention.
Figure 16 is the set-up of control system workflow diagram of the embodiment of the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing, technical scheme of the present invention is elaborated.
Shown in Fig. 1-3, the digitally controlled multifunctional automatic sewing machine that the present embodiment provides, comprising: sewing device 102, useIn sewing.
Strokes and dots mark device 103, for mark sewing track.
Sewing template roller grasping drive unit 105, for clamping sewing template.
X, Y telecontrol equipment 106, be used to sewing device location.
Sewing template whirligig 104, for by sewing template vertical rotary.
Electric cabinet and control system 109, for realizing sewing device sewing automation by automatically controlled.
Frame 110 and board 108, rise and support and fixing above-mentioned parts.
Described frame 110 tops connect a horizontal board 108, and described board 108 upper surfaces are fixed sewing device 102, described seamThe masterplate whirligig 104 of threading is fixed on sewing device 102 left sides, and described sewing template roller grasping drive unit 105 is positioned at machineAlso some is positioned at board 108 upper surfaces through board 108 to platform 108 lower surfaces, and described sewing template roller clamping drives dressBelow putting 105, be connected with X, Y telecontrol equipment 106, described sewing device 102 sewing machine head places are provided with strokes and dots mark dressPut 103. Described electric cabinet and control system 109 are connected with frame 110 by screw. Sewing apperance plate 107 is positioned over board 108On upper surface, described apperance plate numbering identification sensor 101 is arranged in board 108, can respond to sewing apperance plate 107.
Shown in Fig. 4-5, described sewing template roller grasping drive unit comprises: template pinch roller arm 201, template pinch roller 202,The template X cylinder of leaving behind to driven wheel 203, X to travelling gear 204, Y-direction line of motion bearing 205, template pinch roller arm206, leave behind bar 209, template of Y-direction driving rack 207, sewing template grasping drive unit support 208, template pinch roller arm pressedWheel arm is left behind bar linear bearing 210, X to drive splines countershaft 211; In the present embodiment, there are two sewing template grasping drive unitsSupport 208 is controlled respectively template pinch roller arm 201 two ends and is done upper and lower stroke motion simultaneously.
In described sewing template grasping drive unit support 208, be fixed with the template pinch roller arm cylinder 206 of leaving behind, described template pinch rollerThe arm cylinder 206 of leaving behind connects the template pinch roller arm bar 209 of leaving behind, and this bar of leaving behind connects template pinch roller arm 201, described pinch roller arm two endsBe fixed with template pinch roller 202,208 li, described template grasping drive unit support also have template X to driven wheel 203, X toTravelling gear 204, Y-direction line of motion bearing 205, Y-direction driving rack 207; Described template X is to driven wheel (203), XTo the nested cooperation of travelling gear (204).
Shown in Fig. 6-8, described X, Y telecontrol equipment 106 comprise: straight line optical axis guide rail front shoe 301, straight line lightAxis rail 302, X, Y telecontrol equipment support 303, X are to drive splines secondary case 304, timing belt pulley 305, synchronous belt306, X is to stepper motor 307, Y-direction stepper motor 308, Y-direction travelling gear 309, substrate 310; Described substrate 310 platesOn face, be fixed with X, Y telecontrol equipment support 303, described X, Y telecontrol equipment support 303 top one sides are fixed with X to stepEnter motor 307, described X passes X to drive splines secondary case 304 and Y-direction driving cog to the horizontal drive shaft of stepper motor 307Wheel 309. Fix to stepper motor 308Y to the adjacent side of stepper motor 307 at X, the fixing X of Y telecontrol equipment support 303,Described Y-direction stepper motor 308 drives timing belt pulley 305 to rotate by synchronous belt 306. Described substrate 310 is also provided withPerpendicular to the straight line optical axis guide rail front shoe 301 of plate face, on described fixed head for supporting one end of straight line optical axis guide rail 302,The other end of described straight line optical axis guide rail 302 is fixed on X, Y telecontrol equipment support 303, keeps described straight line optical axis guide rail302 is parallel with substrate 310 plate faces.
Shown in Fig. 4-8, described sewing template grasping drive unit 105 is by Y-direction line of motion bearing 205 and X, YStraight line optical axis guide rail 302 on telecontrol equipment 106 is slidably socketed on X, Y telecontrol equipment 106, described sewing template clampingDrive unit 105 is slidably socketed transmission by X to drive splines countershaft 211 and the spline secondary case on X, Y telecontrol equipment 106X is to motion moment of torsion.
Shown in Fig. 9-10, described sewing template whirligig comprises: rotary step motor 401, gear train 402, D shapeRotating shaft 403, rotating push rod 404, whirligig pedestal 405, rotating shaft upper and lower air cylinders 406; Described D shape rotating shaft 403One end is through rotating push rod 404, and the other end connects rotating shaft upper and lower air cylinders 406, and described rotary step motor 401 passes through gear train402 drive D shape rotating shafts 403 to rotate, and therefore D shape rotating shaft just need be fixedly connected with a gear in gear train, described in revolveRotary device pedestal 405 is by fixed thereon to rotary step motor 401, D shape rotating shaft 403.
Described template whirligig 104 is fixed on sewing machine head 601 heads shown in Figure 13 by screw 407, and described template is revolvedThe gentle pipe of rotary device 104 use cable is connected with electric cabinet and control system 109.
Shown in Figure 11, described strokes and dots mark device comprises: strokes and dots mark cylinder 501, pen clip 502, strokes and dots pen 503,Guide post 504, mount pad 505; Described strokes and dots mark cylinder 501 is fixedly connected with mount pad 505, on described mount pad 505, goes backGuide post 504 and pen clip 502 are housed, the fixing strokes and dots pen 503 of described pen clip 502.
Described strokes and dots mark device 103 use screws 506 are fixed in head end cover, described strokes and dots mark device 103 use tracheaesBe connected with electric-controlled case system 109.
Shown in Figure 12-13, described sewing device 102 comprises: head of sewing machine 601, press button 602, secondary presser feet603, industrial servo motor 604; Described head of sewing machine 601 is fixedly connected with industrial servo motor 604. Described sewing device 102Be connected with the substrate 310 of X, Y telecontrol equipment 106 by screw 605.
Shown in Fig. 1 and 14, described electric cabinet and control system comprise: apperance plate numbering identification sensor 101, operation is aobviousShow device 701, central motion controller 702, X, Y, Z axis stepper motor driver 703, sewing machine head motor servo driver704, relay 705, Switching Power Supply 706, terminal plate 707; Described operation display 701 is by cable and electric cabinet terminal plate707 connections, described template numbering identification sensor 101 are connected with electric cabinet terminal plate 707 by cable.
Shown in Figure 15, described sewing apperance plate is made by two-layer or multifilm or hardboard, two-layer or multilayerFilm or hardboard do hinge bonding with the soft one side adhesive tape of fabricbase, on sewing apperance plate, have sewing thread trace groove 801, pointMark hole 802 and draw mark hole 803, sewing apperance plate is marked with shape, color and position relevant of sewing fabric (skin) sheetSewing message identification, is provided with the gib block 804 and the tooth bar that are connected with sewing template grasping drive unit 105 on sewing apperance plate,Sewing process numbering identification sheet metal is installed on sewing apperance plate, and described sewing apperance plate is by gib block 804 and tooth bar and sewingThe template pinch roller 202 of template grasping drive unit 105, template X connects to driven wheel 203.
Shown in Figure 16, computer mouse is double-clicked sewing Numerical Control Programming Software icon, opens software, clicks " opening file "Open the format graphics files such as DXF, PLT, DST, AI, check or adjust the output sequencing of figure layer and figure, outputSequentially: from top to bottom, double-click " figure " and check outbound course, outbound course: from left to right, click " in rotary moving " trueFixed or adjust the point of rotation of figure, click " rotation is determined " to put as center of circle rotation, double-click " figure layer " arrange sewing needle apart from,Play non-return suture needle number and return seam coming and going acceleration and deceleration pin number before and after number of times, turning/rotation place, click " setting of default instruction collection " respectivelyThe input and output action of sewing operation Node configuration acquiescence, clicks " operational processes " preview inspection or adjusts sewing process, singleHit " output file " and determine file preservation position, named output file name, clicks " preservation ".
Described digitally controlled multifunctional automatic sewing machine is carried out the seam of sewing Numerical Control Programming Software establishment by central motion controller in electric appliance boxThe operation procedure of threading, central motion controller 702 is pressed sewing operation programme-control template grasping drive unit 105 clamping sewing apperancesPlate 107; Control X, Y telecontrol equipment 106, sewing template whirligig 104, strokes and dots mark device 103, sewing device 102,Secondary presser feet 603 co-operatings complete Multifunctional sewing operation.
Concrete control method is as follows:
Described controller system is by the identification metal on apperance plate numbering identification sensor 101 and the sewing apperance plate of operating table surfaceSheet reads respectively and calls the sewing operation program of the sewing Numerical Control Programming Software establishment prestoring in controller system.
Described controller system support is by the identification on apperance plate numbering identification sensor 101 and the sewing apperance plate of operating table surfaceSheet metal automatically 15 different sewing operation programs of identification intersects in a period of time and makes operation.
Described controller system is carried out the operations such as startup, time-out by the press button 602 on head.
Described controller system available action display 701, drives template grasping drive unit by central motion controller 702105; Plane coordinates track and the strokes and dots mark plane seat of the sewing thread on sewing apperance plate read in X, 106 operations of Y telecontrol equipmentMark track is realized by sewing apperance plate and on machine, is manually gathered programming.
Described controller system works alone does not need computer online, and controller system is by USB flash disk or USB interface and computer exchangeData file.
Described computer sewing programming software is that a stand alone software does not need to install, and can directly use.
Described computer sewing programming software can be supported the figure literary composition of the forms such as edi*, dxf*, dst*, dsb*, ai*, plt*, tzf*Part.
The setting of described stand alone software application drawing layer made operating rate, withdrawal of needle sewing point, back stitching seam by different colours layerThread point, sewing end point setting. Sewing thread trace and the strokes and dots mark of the auxiliary movement that can give tacit consent to by insertion to output carries out collectiveArrange, also can be at operational processes interface a certain initial or end point be carried out to amendment separately and arrange. Sewing thread trace and strokes and dots mark are suitableOrder and direction can change by the sequence of figure layer, figure, and figure layer and the figure respectively sequence in their lists determine their outputTime job order, below having precedence over above coming in list. Choose figure layer or the figure can by " above moving " or " moving down "Change its sequence in list.
Although embodiments of the present invention have been described by reference to the accompanying drawings, those skilled in the art can claims itThe various distortion of inside making or amendment and taking the present invention as basis, increase and use function, manufactured being applied to sewing operationOther in journey expands application, as long as be no more than the described protection domain of claim of the present invention, and all should be in the present inventionProtection domain within.
Claims (11)
1. a sewing apperance plate for digitally controlled multifunctional automatic sewing machine, is characterized in that, described digitally controlled multifunctional automatic sewing machineSewing apperance plate is made by two-layer or multifilm or hardboard, two-layer or multifilm or the soft one side of fabricbase for hardboardAdhesive tape does hinge bonding, has sewing thread trace groove, some mark hole and draws mark hole, sewing apperance plate subscript on sewing apperance plateThere is the relevant sewing message identification of shape, color and the position of making pieces of cloth or skin graft, on sewing apperance plate, be provided with and the apperance plate of sewingGib block and tooth bar that roller grasping drive unit connects, be provided with sewing process numbering identification sheet metal on sewing apperance plate;
The sewing apperance plate of described digitally controlled multifunctional automatic sewing machine is by gib block and tooth bar and sewing apperance plate roller grasping drive unitTemplate pinch roller, template X connects to driven wheel;
Also comprise sewing apperance plate roller grasping drive unit (105); X, Y telecontrol equipment (106), strokes and dots mark device (103),Electric cabinet and control system (109), sewing device (102), frame, board; Described frame connects a horizontal board, on described boardThe fixing sewing device in surface, described sewing apperance plate roller grasping drive unit is positioned at board lower surface and some is positioned at through boardBoard upper surface, is connected with X, Y telecontrol equipment below described sewing apperance plate roller grasping drive unit, described sewing device seamThe head place that threads is provided with strokes and dots mark device; Described electric cabinet and control system are connected with frame by screw;
Described sewing apperance plate roller grasping drive unit comprises: apperance plate pinch roller arm, apperance plate pinch roller, apperance plate X to driven wheel,X is to travelling gear, Y-direction line of motion bearing, apperance plate pinch roller arm leave behind cylinder, Y-direction driving rack, sewing apperance plate roller clipHold leave behind bar, apperance plate pinch roller arm of drive unit support, apperance plate pinch roller arm and leave behind bar linear bearing, X to drive splines countershaft; InstituteState and in sewing apperance plate roller grasping drive unit support, be fixed with the apperance plate pinch roller arm cylinder of leaving behind, the described apperance plate pinch roller arm gas of leaving behindThe cylinder connection mode model pinch roller arm bar of leaving behind, this bar connection mode model pinch roller arm of leaving behind, described pinch roller arm two ends are fixed with apperance plate pinch roller,In described sewing apperance plate roller grasping drive unit support, also have apperance plate X straight to travelling gear, Y-direction motion to driven wheel, XBobbin holds, Y-direction driving rack; Described apperance plate X is to driven wheel, X to the nested cooperation of travelling gear.
2. the sewing apperance plate of digitally controlled multifunctional automatic sewing machine according to claim 1, is characterized in that, described X, Y fortuneMoving device comprises: straight line optical axis guide rail front shoe, straight line optical axis guide rail, X, Y telecontrol equipment support, X to drive splines secondary case,Timing belt pulley, synchronous belt, X are to stepper motor, Y-direction stepper motor, Y-direction travelling gear, substrate; On described substrate surfaceBe fixed with X, Y telecontrol equipment support, described X, Y telecontrol equipment support top one side are fixed with X to stepper motor, and described X is to stepThe horizontal drive shaft that enters motor passes X to drive splines secondary case and Y-direction travelling gear; Fix X to step at X, Y telecontrol equipment supportEnter the fixing Y-direction stepper motor of a side that motor is adjacent, described Y-direction stepper motor drives timing belt pulley to rotate by synchronous belt; InstituteState substrate and be also provided with the straight line optical axis guide rail front shoe perpendicular to plate face, on described fixed head for supporting one of straight line optical axis guide railEnd, the other end of described straight line optical axis guide rail is fixed on X, Y telecontrol equipment support, keeps described straight line optical axis guide rail and substrate plateFace is parallel.
3. the sewing apperance plate of digitally controlled multifunctional automatic sewing machine according to claim 1, is characterized in that, described sewing apperancePlate roller grasping drive unit is slidably socketed at X, Y by the straight line optical axis guide rail on Y-direction line of motion bearing and X, Y telecontrol equipmentOn telecontrol equipment, described sewing apperance plate roller grasping drive unit by X to the flower on drive splines countershaft and X, Y telecontrol equipmentKey secondary case is slidably socketed transmits X to motion moment of torsion.
4. the sewing apperance plate of digitally controlled multifunctional automatic sewing machine according to claim 1, is characterized in that, described strokes and dots markDevice comprises: strokes and dots mark cylinder, pen clip, strokes and dots pen, guide post, mount pad; Described strokes and dots mark cylinder is fixedly connected with installationSeat, is also equipped with guide post and pen clip on described mount pad, described pen clip is fixed strokes and dots pen.
5. the sewing apperance plate of digitally controlled multifunctional automatic sewing machine according to claim 1, is characterized in that described sewing deviceComprise: head of sewing machine, press button, secondary presser feet, industrial servo motor; Described head of sewing machine is fixedly connected with industrial servo motor.
6. a sewing apperance plate for digitally controlled multifunctional automatic sewing machine, is characterized in that, described digitally controlled multifunctional automatic sewing machineSewing apperance plate is made by two-layer or multifilm or hardboard, two-layer or multifilm or the soft one side of fabricbase for hardboardAdhesive tape does hinge bonding, has sewing thread trace groove, some mark hole and draws mark hole, sewing apperance plate subscript on sewing apperance plateThere is the relevant sewing message identification of shape, color and the position of making pieces of cloth or skin graft, on sewing apperance plate, be provided with and the apperance plate of sewingGib block and tooth bar that roller grasping drive unit connects, be provided with sewing process numbering identification sheet metal on sewing apperance plate;
The sewing apperance plate of described digitally controlled multifunctional automatic sewing machine is by gib block and tooth bar and sewing apperance plate roller grasping drive unitTemplate pinch roller, template X connects to driven wheel;
Also comprise sewing apperance plate roller grasping drive unit (105); X, Y telecontrol equipment (106), sewing apperance plate whirligig(104), strokes and dots mark device (103), electric cabinet and control system (109), sewing device (102), frame, board; Described frameConnect a horizontal board, described board upper surface is fixed sewing device, and described sewing apperance plate whirligig is fixed on sewing device one side,Described sewing apperance plate roller grasping drive unit is positioned at board lower surface and some is positioned at board upper surface, described seam through boardBelow the apperance of threading plate roller grasping drive unit, be connected with X, Y telecontrol equipment, described sewing device sewing machine head place is provided with strokes and dotsMark device; Described electric cabinet and control system are connected with frame by screw;
Described sewing apperance plate roller grasping drive unit comprises: apperance plate pinch roller arm, apperance plate pinch roller, apperance plate X to driven wheel,X is to travelling gear, Y-direction line of motion bearing, apperance plate pinch roller arm leave behind cylinder, Y-direction driving rack, sewing apperance plate roller clipHold leave behind bar, apperance plate pinch roller arm of drive unit support, apperance plate pinch roller arm and leave behind bar linear bearing, X to drive splines countershaft; InstituteState and in sewing apperance plate roller grasping drive unit support, be fixed with the apperance plate pinch roller arm cylinder of leaving behind, the described apperance plate pinch roller arm gas of leaving behindThe cylinder connection mode model pinch roller arm bar of leaving behind, this bar connection mode model pinch roller arm of leaving behind, described pinch roller arm two ends are fixed with apperance plate pinch roller,In described sewing apperance plate roller grasping drive unit support, also have apperance plate X straight to travelling gear, Y-direction motion to driven wheel, XBobbin holds, Y-direction driving rack; Described apperance plate X is to driven wheel, X to the nested cooperation of travelling gear.
7. the sewing apperance plate of digitally controlled multifunctional automatic sewing machine according to claim 6, is characterized in that, described X, Y fortuneMoving device comprises: straight line optical axis guide rail front shoe, straight line optical axis guide rail, X, Y telecontrol equipment support, X to drive splines secondary case,Timing belt pulley, synchronous belt, X are to stepper motor, Y-direction stepper motor, Y-direction travelling gear, substrate; On described substrate surfaceBe fixed with X, Y telecontrol equipment support, described X, Y telecontrol equipment support top one side are fixed with X to stepper motor, and described X is to stepThe horizontal drive shaft that enters motor passes X to drive splines secondary case and Y-direction travelling gear; Fix X to step at X, Y telecontrol equipment supportEnter the fixing Y-direction stepper motor of a side that motor is adjacent, described Y-direction stepper motor drives timing belt pulley to rotate by synchronous belt; InstituteState substrate and be also provided with the straight line optical axis guide rail front shoe perpendicular to plate face, on described fixed head for supporting one of straight line optical axis guide railEnd, the other end of described straight line optical axis guide rail is fixed on X, Y telecontrol equipment support, keeps described straight line optical axis guide rail and substrate plateFace is parallel.
8. the sewing apperance plate of digitally controlled multifunctional automatic sewing machine according to claim 6, is characterized in that, described sewing apperancePlate roller grasping drive unit is slidably socketed at X, Y by the straight line optical axis guide rail on Y-direction line of motion bearing and X, Y telecontrol equipmentOn telecontrol equipment, described sewing apperance plate roller grasping drive unit by X to the flower on drive splines countershaft and X, Y telecontrol equipmentKey secondary case is slidably socketed transmits X to motion moment of torsion.
9. the sewing apperance plate of digitally controlled multifunctional automatic sewing machine according to claim 6, is characterized in that, described sewing apperancePlate whirligig comprises: rotary step motor, gear train, D shape rotating shaft, rotating push rod, whirligig pedestal, rotating shaft are upper and lowerCylinder; Described D shape rotating shaft one end is through rotating push rod, and the other end connects rotating shaft upper and lower air cylinders, and described rotary step motor passes throughGear set drive D shape rotating shaft rotates, and D shape rotating shaft is fixedly connected with a gear in gear train, and described whirligig pedestal willRotary step motor, D shape rotating shaft are fixed thereon.
10. the sewing apperance plate of digitally controlled multifunctional automatic sewing machine according to claim 6, is characterized in that, described strokes and dots noteNumber device comprises: strokes and dots mark cylinder, pen clip, strokes and dots pen, guide post, mount pad; Described strokes and dots mark cylinder is fixedly connected with peaceDress seat, is also equipped with guide post and pen clip on described mount pad, described pen clip is fixed strokes and dots pen.
The sewing apperance plate of 11. digitally controlled multifunctional automatic sewing machines according to claim 6, is characterized in that, described sewing dressPut and comprise: head of sewing machine, press button, secondary presser feet, industrial servo motor; Described head of sewing machine is fixedly connected with industrial servo horseReach.
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110445063.4A CN102517805B (en) | 2011-12-27 | 2011-12-27 | Numerical control multifunctional automatic sewing machine and template |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110445063.4A Division CN102517805B (en) | 2011-12-27 | 2011-12-27 | Numerical control multifunctional automatic sewing machine and template |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103911772A CN103911772A (en) | 2014-07-09 |
| CN103911772B true CN103911772B (en) | 2016-05-11 |
Family
ID=46288854
Family Applications (4)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410116297.8A Expired - Fee Related CN103850059B (en) | 2011-12-27 | 2011-12-27 | The sewing template roller grasping drive unit of digitally controlled multifunctional automatic sewing machine |
| CN201410116275.1A Expired - Fee Related CN103911771B (en) | 2011-12-27 | 2011-12-27 | A kind of digitally controlled multifunctional automatic sewing machine and control method thereof |
| CN201410116264.3A Expired - Fee Related CN103911772B (en) | 2011-12-27 | 2011-12-27 | Sewing apperance plate and the sewing machine thereof of digitally controlled multifunctional automatic sewing machine |
| CN201110445063.4A Expired - Fee Related CN102517805B (en) | 2011-12-27 | 2011-12-27 | Numerical control multifunctional automatic sewing machine and template |
Family Applications Before (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410116297.8A Expired - Fee Related CN103850059B (en) | 2011-12-27 | 2011-12-27 | The sewing template roller grasping drive unit of digitally controlled multifunctional automatic sewing machine |
| CN201410116275.1A Expired - Fee Related CN103911771B (en) | 2011-12-27 | 2011-12-27 | A kind of digitally controlled multifunctional automatic sewing machine and control method thereof |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110445063.4A Expired - Fee Related CN102517805B (en) | 2011-12-27 | 2011-12-27 | Numerical control multifunctional automatic sewing machine and template |
Country Status (2)
| Country | Link |
|---|---|
| CN (4) | CN103850059B (en) |
| WO (1) | WO2013097555A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108460728A (en) * | 2017-02-17 | 2018-08-28 | 北京大豪科技股份有限公司 | The auto-correction method and device of template |
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| CN103850059B (en) * | 2011-12-27 | 2016-05-11 | 苏运松 | The sewing template roller grasping drive unit of digitally controlled multifunctional automatic sewing machine |
| CN103015054B (en) * | 2012-12-13 | 2014-05-14 | 张兴年 | Irregular-curve fabric stitching device |
| CN103397484B (en) * | 2013-08-24 | 2015-02-04 | 浙江中捷缝纫科技有限公司 | Template transmission mechanism for template-transporting sewing machine |
| CN103757828B (en) * | 2014-01-22 | 2016-01-20 | 浙江博特缝纫机有限公司 | A kind of template transmission mechanism of template sewing machine |
| CN105297292B (en) * | 2014-06-11 | 2018-07-03 | 欧利速精密工业股份有限公司 | With reference to the computer-controlled sewing machine alignment system and its localization method of processing unit (plant) |
| CN104452114B (en) * | 2014-11-14 | 2023-05-16 | 合肥奥瑞数控科技有限公司 | Template sewing machine |
| CN104562455B (en) * | 2014-12-31 | 2018-04-03 | 佛山市固高自动化技术有限公司 | A kind of template sewing machine control system and its control method |
| CN105200673B (en) * | 2015-11-02 | 2018-03-09 | 浙江乐佳机电有限公司 | A kind of Full-automatic multi-head template sewing machine head |
| CN105568568A (en) * | 2016-03-10 | 2016-05-11 | 台州朗进缝纫机电有限公司 | Automatic elastic sewing machine |
| BR112018073307A2 (en) * | 2016-05-13 | 2019-02-26 | Derim S R L | Sewing machine |
| CN108315880A (en) * | 2018-01-30 | 2018-07-24 | 佛山伊贝尔科技有限公司 | A kind of robot and template sewing machine automatic system |
| CN108691105A (en) * | 2018-07-06 | 2018-10-23 | 宁波舒普机电股份有限公司 | A kind of pattern sewing machine of automatic realization sewing end point setting |
| CN109468753A (en) * | 2018-11-08 | 2019-03-15 | 苏州澳拓美盛自动化设备有限公司 | Belt feeder automated sewing work station |
| CN110485063B (en) * | 2019-08-21 | 2021-06-25 | 宁波易高智能装备有限公司 | Diversified peripheral sewing press-fit equipment |
| CN114411341B (en) * | 2022-01-26 | 2022-08-02 | 卡拉库立传动科技(台州)有限公司 | Automatic gathering operation method of sewing machine and sewing machine |
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Also Published As
| Publication number | Publication date |
|---|---|
| WO2013097555A1 (en) | 2013-07-04 |
| CN102517805A (en) | 2012-06-27 |
| CN103850059A (en) | 2014-06-11 |
| CN103850059B (en) | 2016-05-11 |
| CN103911771A (en) | 2014-07-09 |
| CN103911771B (en) | 2016-05-11 |
| CN102517805B (en) | 2014-03-05 |
| CN103911772A (en) | 2014-07-09 |
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Effective date of registration: 20161008 Address after: 518000, Shenzhen, Guangdong province Baoan District Shiyan Pine Road 2077, early into the industrial zone 7 Patentee after: Shenzhen 909 automatic sewing equipment Co.,Ltd. Address before: 518100, Shenzhen, Guangdong province Baoan District Shiyan street, Pine Road, early into the Industrial Park seven Patentee before: Su Yunsong |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
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Granted publication date: 20160511 Termination date: 20211227 |